onsemi NCV78XXXGEVK LED Driver Platform Evaluation Board User Manual

June 4, 2024
onsemi

onsemi NCV78XXXGEVK LED Driver Platform Evaluation Board User Manual
onsemi NCV78XXXGEVK LED Driver Platform Evaluation
Board

Introduction

The evaluation board allows in an easy way to demonstrate features of NCV78xxx device family – LED Drivers for Automotive Front Lighting. Based on one common platform, 2 sizes of boards are available: half size LED Driver EVK intended for single product evaluation and full size LED Platform EVK allowing evaluation of multichannel system. User friendly GUI SW detects all boards automatically and allows to access and control any register or external I/O pin of the devices.
The provided motherboard gives a lot of flexibility during your development process. Easy access to several signals makes debugging very easy and gives you the possibility to connect the evaluation kit with your own application which reduces the development time.
Evaluation of the complete NCV78xxx family is made very easy by means of the separate daughter boards.

Evaluation Board Features

  • Wide Range of Supply Voltage: 6 to 30 V
  • Daughter Board Auto−detection
  • Easy Access via Test Points to I/O Signals
  • Single Side PCB Assembly
  • User Friendly GUI SW
  • Rapid Development Support
  • Reference PCB Layout

Figure 1. Evaluation Board
Evaluation Board

Table 1. ABSOLUTE MAXIMUM RATINGS

Parameter Value Unit
Supply Voltage (VBAT) −0.3 to 60 V
Output LED Current 3 A
Junction Temperature −40 to 175 °C
Ambient Temperature −40 to 105 °C

Table 2. RECOMMENDED BOARD OPERATING CONDITIONS

Parameter Value Unit
Supply Voltage (VBAT) 6 to 40 V
Output LED Current 3 A
Ambient Temperature −40 to 105 °C

Functional operation above the stresses listed in the Recommended Operating Ranges is not implied. Extended exposure to stresses beyond the Recommended Operating Ranges limits may affect device reliability.

Table 3. INTERFACE FUNCTION DESCRIPTION

Connector Name Connector Type Description / Function
J_PWR DC POWER JACK 2.5MM Input supply connector, DC 6 – 40 V
J_VBAT1(2,3,4,5,6) BANANA RED 4MM Input supply connector, positive, 6 – 40 V
J_GND BANANA BLACK 4MM Input supply connector, GND
J_OUT1(2,3,4,5,6) 2 pins / 5.08 mm / Header Terminal Block LED output
JONMCU 2 pcs 1 x 17 pins / 2.54 mm / Socket Header Connector for ONMCU_DIL

microcontroller board
J_BST_L1(2,3,4,5,6)| 2 x 4 pins / 2.54 mm / Dual Socket Header| Connector for NCV78XXX Booster Daughterboard
J_BST_R1(2,3,4,5,6)| 2 x 6 pins / 2.54 mm / Dual Socket Header| Connector for NCV78XXX Booster Daughterboard
J_BCK1(2,3,4,5,6)_L| 2 x 8 pins / 2.54 mm / Dual Socket Header| Connector for NCV78XXX Buck Daughterboard
J_BCK1(2,3,4,5,6)_R| 2 x 6 pins / 2.54 mm / Dual Socket Header| Connector for NCV78XXX Buck Daughterboard
J_CAN| 3 pins / 3.5 mm / Header Terminal Block| UART over CAN PHY output
SCOPEGND| Wire Bridge| Ground wire, global ground.
Test points| TEST POINT TH 1MM| Easy access to all signals

Getting Started

The evaluation board can be supplied through a standard 5.5 x 2.5 mm power jack DC connector, but preferred way is to connect current limited laboratory power supply through standard 4 mm bananas.
Battery voltage should be connected first, followed by connection of USB mini cable.
Individual battery inputs can be shorted together on board by means of zero ohm resistors R101, R106, R111 (and R126, R116, R121 for full size board).

Figure 2. Battery Input Connection
Battery Instructions 

At each individual battery input the reverse battery protection circuitry is placed.

Figure 3. Reverse Battery Protection
Battery Instructions

After reverse battery protection, at each battery input, there is a diode bringing the voltage to the section with linear regulators creating 12 V, 5 V and 3.3 V supply branches. In case of need (e.g. efficiency measurements) some of diodes D204, D205, D206 (D202, D204, D206, D208, D210, D212 for full size board) can be unsoldered and the connection interrupted by this way. Please note that connecting higher voltage (> 40 V) on battery inputs can cause excessive power loss on linear regulators.

Figure 4. Connection from Battery Inputs to Regulators
Battery Instructions

Figure 5. NCV78XXX LED Driver Evaluation Board Picture
Evaluation Board

Using of GUI SW

After connection of the battery supply and mini USB cable to the evaluation board, the button in status bar should be used to relist all active virtual COM ports. From the list the COM port where evaluation board is connected should be selected. In case there is no real hardware available, the “Mockup” simulation mode can be selected to run the GUI SW.
Using of GUI SW

After clicking “Connect” button, the successful connection status should be indicated in status bar:

After scanning of all positions is finished, list of plugged daughter boards will appear in menu “Application” and also will be graphically displayed on the main screen. This is possible thanks to the EEPROM memory assembled on each daughter board and bearing all necessary information.

Figure 6. Graphical Representation of Plugged Daughter Boards
Using of GUI SW

Using of GUI SW

Window allowing to access all SPI registers and control all external signals of each individual device can be then open by clicking on graphical representation of daughter board or from menu “Application”.
There is a possibility to use low level access where each individual bit in SPI frame can be controlled via “SPI Raw” (16 bits frames) or “SPI Raw 4B” (32 bits frames) panel.
This allows to create non−standard frames for testing purposes (e.g. with corrupted parity).
Using of GUI SW

For debugging purposes, logging of the communication between GUI SW and Evaluation board can be useful. This can be enabled in menu “Project” by item “Logs”:
Using of GUI SW

On the right side of the application area, the dedicated “Logs” window should appear:
Using of GUI SW

Logging of the ongoing commands can be then started/stopped by clicking check box “Log”:

Current state of the GUI SW including all control elements can be saved and restored in the “Config” menu.
Using of GUI SW

Please note that format of the number in any text box can be changed by clicking the right mouse button.

Scripting Support
GUI SW framework allows to access and control all GUI elements from Python scripts. This can help with evaluation of the device significantly by automatizing many steps. For more details about Python scripting look for dedicated document.

NCV78xxx Device Control and Register Access
From detected daughter boards, select intended one in menu “Application” or by clicking on its graphical representation and appropriate “NCV78xxx Device Control and Register Access” window will open. Window consists from several parts, on the left side the section for control of external pins is available and on the right side, either high level application control is available or all internal SPI registers can be accessed via “Control registers”, “Status registers” or “Trimming constants” tabs.

Figure 7. Basic NCV78xxx Control Window
Using of GUI SW

Content of SPI Control registers can be saved into daughter board’s EEPROM memory by button “Write to EEPROM” and restored by “Read from EEPROM” on “Control registers” tab.
Using of GUI SW

On NCV78xxx devices which contain internal OTP memory, the button “OTP ZAP” is available on “Control registers” tab. This button allows to perform whole OTP zapping procedure by one click. Write all SPI control registers with required value and then start zapping procedure by clicking the button.

Daughter Board’s EEPROM Memory Manipulation
Each daughter board contains EEPROM memory which bears all necessary information:

  • identification of plugged daughter board for its auto−detection in GUI SW,
  • version of the board, manufacturing date, location,
  • parameters of assembled components (used for calculations on high level Application control tab),
  • content of SPI control registers can be stored here from “Control registers” tab

Window “EEPROM Device configuration” serves for manipulation with EEPROM memory. Identify on which SPI channel the EEPROM memory is located and manually enter the number into “SPI channel” text box and click Read button. Memory content should be read out and all related information should appear. On dedicated tab with device specific information, values of assembled components become available and can be modified and written into EEPROM memory by Write button.
Using of GUI SW Using of GUI
SW

For low level access to EEPROM memory dedicated “SPI EEPROM” window is available.
Using of GUI SW

SPI channel number can be simply identified with help of the following picture and schematic of the specific daughter board. As daughter board usually occupies more slots, it needs to be checked which channel is used for NCV78xxx device and which for on board EEPROM memory.

Figure 8. SPI Channels Locations on LED Platform/Driver EVK
Using of GUI SW

Installation of GUI SW

  1. Run “setup.exe” installer:
    Installation of GUI SW

  2. Follow instructions and click Next button until finish:
    a)
    Installation of GUI SW
    b)
    Installation of GUI SW
    c)
    Installation of GUI SW
    d)
    Installation of GUI SW
    e)
    Installation of GUI SW
    f)
    Installation of GUI SW

  3. Connect USB mini cable to PC
    In case the USB drivers for GUI SW are not yet present on PC, the following procedure should be used:

  4. Open Device Manager (Press Win+R and type devmgmt.msc)
    Installation of GUI SW

  5. Update Driver of not correctly installed device “CDC Virtual Com” by Right button click and select “Update Driver Software”
    Installation of GUI SW

  6. Select “Browse my computer…” then “Let me pick from a list…”
    a)
    Installation of GUI SW
    b)
    Installation of GUI SW

  7. Click on “Next” then click on “Have Disk…”
    a)
    Installation of GUI SW
    b)
    Installation of GUI SW

  8. Click on “Browse” and select path to driver − default location is “C:\Users\Public\LED Driver EVK\driver” if not changed during GUI SW installation
    a)
    Installation of GUI SW
    b)
    Installation of GUI SW
    c)
    Installation of GUI SW
    d)
    Installation of GUI SW

  9. Finish USB Driver update by click on “Close”
    Installation of GUI SW

  10. Verify COM port device “Communication Device Class SFW example”
    Installation of GUI SW

Evaluation Board Schematic and Layout

For Evaluation Board Schematics and Layouts please refer to documents placed on specific Evaluation board webpages.

References

  1. ON Semiconductor, NCV78763−D: Power Ballast and Dual LED Driver for Automotive Front Lighting 2nd Generation, rev.8, February 2019
  2. ON Semiconductor, NCV78702−D: Multiphase Booster LED Driver for Automotive Front Lighting, rev.3, January 2021
  3. ON Semiconductor, NCV78703−D: Multiphase Booster LED Driver for Automotive Front Lighting, rev.1, October 2021
  4. ON Semiconductor, NCV78723−D: High Efficiency Buck Dual LED Driver with Integrated Current Sensing for Automotive Front Lighting, rev.4, January 2020
  5. ON Semiconductor, NCV78825−D: High Efficiency 3 A Synchronous Buck Dual LED Driver with Integrated High Side Switch and Current Sensing for Automotive Front Lighting, rev.1, February 2018

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The evaluation board/kit (research and development board/kit) (hereinafter the “board”) is not a finished product and is not available for sale to consumers. The board is only intended for research, development, demonstration and evaluation purposes and will only be used in laboratory/development areas by persons with an engineering/technical training and familiar with the risks associated with handling electrical/mechanical components, systems and subsystems. This person assumes full responsibility/liability for proper and safe handling. Any other use, resale or redistribution for any other purpose is strictly prohibited.

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