POWER FIST 9147638 1.4 mm HVLP Gravity Feed Paint Spray Gun Kit User Manual
- June 16, 2024
- POWER FIST
Table of Contents
1.4 mm HVLP and Standard Gravity Feed Paint Spray Gun Kit
User Manual
Please read and undersland all instructions before use. Relain lhis manual for future raf8l8nce.
SPECIFICATIONS
Air Inlet | 1/4 in. |
---|---|
Cup capacity | 125 and 600cc |
Nozzle Size | 1.4mm |
Operating Pressure | 40PSI |
Filter Type | Built-in |
Number of Spray Settings | 2 |
Material | Aluminum, brass, steel and plastic |
Finish | Polished |
Includes | Paint spray gun (2), 125cc paint cups (2), 600cc paint cups (2), air |
regulators (2), spray gun cleaning kit (1 ), thread seal tape (1 ), filters (5), cone strainer paper (6) and, female plugs (2)
INTRODUCTION
This kit contains everything you need to easily apply primers, base/clear coats of paint, latex paints and metal flakes. It includes an HVLP and a standard-flow paint spray gun as well as multiple accessories and a complete cleaning kit to help ensure long life and smooth operation.
SAFETY
WARNING! Read and understand all lnstructloa before U811g this tool.
The operator follow basic precautloa to reduce the risk of and/or and to the
equipement.
Keep this manual for safety warnings, precautions, operating or inspection and
maintenance instructions.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or
death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that will
result in severe personal injury or death if the proper precautions are not
taken.
WARNING! This notice indicates a specific hazard or unsafe practice that
could result in severe personal injury or death if the proper precautions are
not taken.
CAUTION! This notice indicates a potentially hazardous situation that may
result in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice
will result in equipment or property damage, but not personal injury.
WORK AREA
- Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
- Keep anyone not wearing the appropriate safety equipment away from the work area.
- Store unused tools properly ina safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.
- Do not install or use in the presence of flammable gases, dust or liquids.
- Extraction systems should be installed on-site and be in compliance with any and all local regulations.
- Do not operate in wet or damp environments.
- Do not operate tool if it is immersed in liquid.
- Do not expose the tool to rain, snow, frost or any other damp or wet conditions. Water entering a tool will increase the risk of electric shock.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
- Serious injury may occur from loose debris being propelled at high speeds from the compressed air stream. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA 294.3-07 or ANSI 287.1 standards based on the type of work performed.
- Wear protective clothing designed for the work environment and tool.
- Non-skid footwear is recommended to maintain footing and balance in the work environment.
- Wear a NIOSH approved respirator when working on materials that produce hazardous fumes, dust or particulate matter.
- This tool can cause hearing damage. Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels.
- Select gloves that protect your hands appropriately from paint, dust and other matter.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.
- Do not operate any too! when tired or under the influence of drugs, alcohol or medications.
- Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
- Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.
- Securely hold this tool using both hands. Using a tool with only one hand can result in loss of control.
- Avoid unnatural posture while using this tool to avoid personal injury and to ensure proper control of tool when in unexpected situations.
- This tool is not intended for use by children or individuals with reduced physical, sensory or mental capabilities or with limited knowledge of the tool and its safety precautions.
- Keep your fingers away from the trigger/switch while carrying the tool, attaching an air hose or an accessory. Lock the trigger/switch safety if available.
- Never point the air stream or tool at any point of your body, other people or animals. Debris and dust ejected at high speed can cause an injury.
- Serious injury or death may occur from inhaling compressed air. The air stream may contain carbon monoxide, toxic vapors or solid particles. Never inhale compressed air directly from the pump or air tool.
- Avoid unintentional starts. Be sure that the regulator/throttle switch is in the neutral or OFF position when not in use and before connecting it to any air source.
SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
- Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
- Do not use the tool if any parts are damage broken or misplaced. Repair or replace the parts.
- Check all seals before connecting your spray gun to its air supply. Make sure the lid is fully attached to the cup, the retaining ring is screwed past the first thread, the air pressure plug is tightened fully and the air supply tube is firmly attached.
- Disconnect the tool from the power source before carrying out any inspections, maintenance or when transporting.
- Ensure the tool’s switch is in the “OFF” position before connecting to power source.
- Do not carry the tool with your hand or finger near or on the trigger.
- Remove any setting tools or wrenches before connecting the tool to the power source.
- Do not overload the tool. Work is safer and results more agreeable when operating within the specific performance range of the tool.
- The working instructions provided by the manufacturer of the materials, solvents, or cleaning agents used with this tool must be complied with before, during and after operation.
- When the tool is filled do not lay it down.
- Do not spray any liquid of unknown hazard potential.
- Before dismounting the spray attachment, relieve pressure by opening the tool’s container.
VIBRATION PRECAUTIONS
- If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.
- Wear suitable gloves to reduce the effects of vibration.
- DO NOT use this tool before consulting a physician if one of the following applies:
a. Pregnant
b. Impaired blood circulation to the hands
c. Past hand injuries
d. Nervous system disorders
e. Diabetes
f. Raynaud’s Disease
AIR TOOL PRECAUTIONS
- Use only clean and dry compressed air as a power source. Contaminated or moist air will gradually damage the tool.
- Install an in-line shutoff valve or regulator to allow immediate control over the air supply in an emergency, even if a hose is ruptured.
- Discontinue tool use if it does not work properly or air is leaking. Tag or mark the tool as ‘defective’ or ‘out of service’ until repaired.
- Check the manufacturer’s maximum pressure rating for air tools and accessories. Compressor outlet pressure must be regulated to never exceed the maximum pressure rating of the tool (see Specifications). Exceeding the maximum PSI rating can create a bursting hazard, causing injury and property damage.
- Attach all accessories properly to the tool before connecting the air supply. A loose accessory may detach or break during operation.
- Never use oxygen, combustible gas or any other bottled gas as a power source. Any power source other than an air compressor could cause an explosion and serious personal injury.
- Turn OFF the valve and discharge any remaining air pressure after each use or before adjusting the tool.
- Do not leave the air tool unattended with its compressed air supply on. Turn off the compressed air supply and bleed the air tool of any remaining compressed air before leaving the air tool unattended.
COMPRESSOR/TANK
DANGER! Do not use an air tank beyond its expiration date. A tank rupture or explosion may kill or cause a serious Injury to yourself or a bystander. Disable and discard the air tank according to the your municipality by-laws.
- Never drill into, weld, patch or modify the air tank. Immediately replace the tank or compressor if an air leak develops. The leak may lead to a rupture.
- Never make adjustments to the components that control tank pressure. Serious injury or death may occur if modifications are made to the pressure switch, safety relief valve or other components that control the tank pressure.
- Check operation of the pressure relief valve on a regular basis and never operate without a factory approved pressure relief valve. Do not make alterations to the factory operating pressure settings.
- Always turn off the air compressor and drain tank pressure completely before attempting maintenance or attaching air tools. Release pressure slowly from the system.
AIR HOSE
-
Inspect the tool’s air hose for cracks, fraying or other faults before each use. Discontinue use if the air hose is damaged or hissing is heard from the air hose or couplers. Repiace the defective air hose.
-
Do not allow people, mobile equipment or vehicles to pass over the unprotected air hose. Position the air hose away from high traffic areas, in a reinforced conduit or place planks on both sides of the air hose to create a protective trench.
-
Prevent damage to the air hose by observing the following:
a. Never carry the tool by the air hose.
b. Keep the air hose behind the tool and out of the tool’s work path.
c. Keep the air hose away from heat, oil, sharp edges or moving parts.
d. Do not wrap the air hose around the tool or the compressor as sharp edges may pierce or crack the air hose. Gently coil the hose and either hang on a hook or fasten with a device to keep hose together when storing. -
Adamaged or disconnected air hose under pressure may whip around and inflict personal injury or damage the work area. Secure the compressor’s air hose to a fixed or permanent structure with clamps or cable ties.
POWER CORD
-
Insert the compressor’s power cord plug directly to the power supply whenever possible. Use extension cords or surge protectors only when the tool’s power cord cannot reach a power supply from the work area.
a. When operating a tool outside, use an outdoor extension cord marked W-A or W. These cords are rated for outdoor use and reduce the risk of electric shock.
b. Use in conjunction with a Ground Fault Circuit Interrupter (GFCI). It is recommended that the GFCI should have a rated residual current of 30 mA or less. -
Do not operate this tool if the compressor power cord is frayed, damaged or poorly spliced, as an electric shock may occur, resulting in personal injury or property damage.
a. Inspect the tool’s power cord for cracks, fraying or other faults in the insulation or plug before each use.
b. Discontinue use if a power cord feels more than comfortably warm while operating the tool. -
Keep all connections dry and off the ground to reduce the risk of electric shock. Do not touch the plug with wet hands.
-
Prevent damage to the power cord by observing the following:
a. Do not pull on the cord to disconnect the plug from an outlet.
b. Keep the cord away from heat, oil, sharp edges or moving parts.
c. Never use the cord to carry the tool.
d. Place the electrical cord in a position that prevents it from coming into contact with the tool and getting caught by the workpiece. The cord should always stay behind the tool. -
Do not allow people, mobile equipment or vehicles to pass over unprotected power cords.
a. Position power cords away from traffic areas.
b. Place cords in reinforced conduits or place planks on either side of the power cord to create a protective trench. -
Do not wrap the cord around the tool or compressor, as sharp edges may cut insulation or cause cracks if wound too tight. Gently coil cord and either hang on a hook or fasten with a device to keep cord together during storage.
-
Do not run the cord under carpeting or cover with throw rugs, runners or similar coverings. Covering that cord may result in the tool overheating and starting a fire.
FIRE AND EXPLOSION PRECAUTIONS
Vapours from paint and solvents can be flammable. Their presence in the work
area create an ignition hazard.
- This tool must not be used at operating sites that fall under the explosion protection ordinance.
- Do not use combustible coating substances and cleaning agents. Chlorinated solvents, such as 1-1 trichlorethane and methylene chloride, can chemically react with aluminum and explode. If in doubt, contact the solvent or coating manufacturer.
- Always tightly seal paint or solvent containers that are located near this tool’s operation.
- When cleaning devices with flammable solvents, disconnect the device from the mains and clean thoroughly with brush and cloth. Before starting the device up again, ensure that all traces of solvent are removed and allow the cleaned parts to dry completely.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the
missing part before operating. Failure to do so could result in a malfunction
and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
Make sure that all items in the parts list are included. Make sure that all
iterns in the contents are included. Make sure that all items in the
Identification Key are included.
Contents:
- HVLP paint spray gun (1)
- Gravity-feed paint spray gun (1)
- 125cc paint cup (2)
- 600cc paint cup (2)
- Air regulators (2)
- Cleaning kit (1)
- Thread seal tape (1)
- Filters (5)
- Cone strainer paper (6)
- Female plugs (2)
IDENTIFICATION KEY
A Fluid cup
B Air nozzle
C Trigger lever
D Air control knob
E Air inlet
F Fluid control knob
G Pattern control knob ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
Letter references in parenthesis (A) refer to the included Identification Key.
Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point in an
illustration or image.
INSTALL AIR COUPLER PLUG
To prepare a standard 1/4 in. NPT coupler plug (not included) for use with
this tool, accomplish the following:
-
Wrap the external threads of the coupler plug with sealant tape.
a. Wrap tape in a clockwise direction so it will not unravel.
b. Do not tape all the threads. Leave several leading threads unwrapped for easier alignment. -
Screw the coupler plug into the tool’s air inlet and tighten with a wrench until snug.
PREPARING PAINT/MATERIAL
NOTICE! Before using for the first time, the spray gun must be cleaned
using a solvent-based thinner to remove substance used by the manufacturer for
testing and corrosion protection.
NOTICE! Due to the viscocity of latex and other water-based paints, they
are not recommended for use with HVLP spray guns.
- Mix and thin the paint/material thoroughly and in accordance with the manufacturer’s specific instructions.
- Carefully strain through one of the included cone strainer papers.
- Remove the cup lid (#40) from cup. (Fig. 1).
- Fill the cup with paint/material until it is 3/4 full.
- Replace the cup lid, and ensure it’s secure.
CONNECTING TO AIR SUPPLY
- Connect the paint spray gun’s air inlet (A) to the regulator (Fig. 2-1).
- Then, connect it to the previously installed quick-coupler plug (Fig. 2-2).
- Connect to your air hose (not included) (Fig. 2-3).
- Connect to your other quick-coupler plug, if applicable (Fig. 2-4).
- Connect to an in-line filter, which is recommended for use with this tool and placed as close to the tool as possible (Fig. 2-5).
- Connect to the air compressor (not included) (Fig. 2-6).
IMPORTANT! Vibration may cause failure if a quick coupler is connected directly to the air tool. To overcome this, connect a leader hose to the tool. A quick coupler may then be used to connect the leader hose to the air line hose.
OPERATION
Proper handling of the spray gun will achieve the desired paint coating. The
recommended paint viscosity will vary according to the paint’s properties and
the painting conditions like the temperature or humidity. Read the paint
instructions before spraying.
PREPARING TO PAINT
- Set up a sample workpiece to practice on before moving to final workpiece.
- Depress the trigger partially to ensure that air flow is filling the gun.
- Depress the lever fully to deploy paint from the gun.
- Release the trigger and examine the results on your sample workpiece before making any adjustments.
ADJUSTING THE PAINT SPRAY GUN
To adjust the amount of air flowing through the tool, which can affect the intensity of paint deployment, accomplish the following:
- Turn the air control knob (D) clockwise to increase the amount of air flowing through the tool and
- Turn the air control knob counterclockwise to decrease the amount of air flowing through the tool.
To adjust the pattern size of the paint being deployed, accomplish the following:
- Turn the pattern control knob (G) counterclockwise for a fuller pattern (Fig. 3-1).
- Turn the pattern control knob clockwise for a rounder pattern (Fig. 3-2).
To adjust the amount of fluid being deployed, accomplish the following:To adjust the amount of fluid being deployed, accomplish the following:
- Turn the fluid control knob (F) clockwise for a coarser pattern (Fig. 4-1).
- Turn the pattern fluid knob counterclockwise for a finer pattern (Fig. 4-2).
To adjust the direction of the air cap (#1), accomplish the following:
- Loosen the air cap ring (#2).
- Rotate the air cap 90° to the horizontal position for a more narrow spray pattern (Fig. 5-1).
- Rotate the air cap 90° to the vertical position for a wider spray pattern (Fig. 5-2).
- Tighten the air cap ring.
PAINTIONG
Once your results are as desired on your sample workpiece, move to your
final workpiece to begin painting.
-
Stand at a right angle to your sample workpiece (Fig. 6-1) at a distance of 6 to 9 in. (Fig. 6-2).
a. The needed distance will vary depending on the atomization pressure and work demand.
Generally, the distance from the work surface should equal the longest dimension of the spray pattern coverage. -
Move the spray gun side to side across the sample workpiece, pressing the trigger after you begin your stroke (Fig. 7-1) as you cross the workpiece (Fig. 7-2) and then releasing the trigger (Fig. 7-3) before the end of your stroke (Fig. 7-4).
-
Make any adjustments needed as you continue your operation.
-
When results are as desired, disconnect the tool.
CARE & MAINTENANCE
- Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
- Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.
- Follow instructions for lubricating and changing accessories.
- Only use accessories intended for use with this tool.
- Keep the tool clean, dry and free from oil/grease at all times.
- Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.
WARNING! Only qualified service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
WARNING! Paint thinner and other solvents may cause health hazards. tt
may also combust if exposed to an ignition source. Follow all instructions
that accompany the thinner or solvent for personal protective equipment, safe
handling and first aid. Consult the product’s Safety Data Sheet (SDS) before
use.
NOTICE! Remove any o-rings from the spray gun before applying solvent.
Some solvents can interact with the o-ring material and render it unusable as
a seal.
Clean the paint spray gun immediately after you are finished. The paint may
dry and become more difficult to remove. Any paint debris left in the spray
gun may affect the effectiveness and quality of the paint job.
Cleaning the paint spray gun will involve disassembling and reassembling it.
Have solvent, rags, a paint spray gun cleaning kit, toothpicks, a tray to hold
the parts, a paint container and a container to hold the waste solvent. The
solvent used will depend on the type of paint sprayed.
Pour the solvent into a spray bottle for easier application to the paint spray
gun.
-
Put safety equipment such as gloves, goggles and a mask to protect from fumes before cleaning the spray gun.
-
Discharge any air pressure left, then disconnect the paint spray gun from the air hose.
-
Disconnect the pressure regulator on the tool and set aside.
-
Remove the paint cup cover and pour any remaining paint either into the original paint can or a paint can set aside for waste paint.
a. Some paints will solidify and others will remain liquid after disposal. A separate can should be kept for each type of waste. Contact your local municipality for instructions on the proper waste disposal of paint. -
Unscrew the paint cup and set the paint spray gun aside.
-
Clean the excess paint from the cup and lid with a rag or paper towel.
Dispose of rag/towel as appropriate. -
Spray solvent into the cup. Use the brushes from the paint spray gun cleaning kit to remove the paint on the interior of the cup and lid. Spray with additional solvent as needed. Wipe clean with a rag/towel and set aside on another clean rag/towel to dry.
-
Remove the needle assembly from the gun’s body (#9) and clean carefully and appropriately.
-
Hold the paint spray gun body over the waste solvent container with the air cap in a downward position. Spray solvent into the fluid connector and let the waste solvent drain out of the gun body. Spray more solvent into the fluid connector while holding the gun body in place and let drain.
a. A water-based solvent may corrode the paint spray gun’s internal mechanism. Use a fast drying solvent such as acetone to flush out the mechanism immediately after using a water-based solvent. -
Remove the air cap and spray with solvent. Scrub with a wire brush to remove paint. Use a bottle brush to clean out the air cap opening. Rinse with solvent.
-
Remove the nozzle (#4) with a wrench, taking care not to scratch or damage the nozzle. Use a wire brush and solvent to remove paint from the exterior. Take care not to damage the nozzle holes.
-
Clean paint residue in the nozzle holes with a wooden toothpick to avoid damaging the nozzle. Use plenty of solvent to soften or remove the paint residue and poke a wooden toothpick into the holes to clear them. Rinse and set aside to dry.
a. Paint residue that cannot be removed with a wooden toothpick can be removed with a metal pick. Take extreme care as the metal picks may scratch the nozzle hole. A scratch can ruin a nozzle. -
Spray solvent onto the gun body and scrub with a wire brush and the bottle brushes to remove paint. Rinse with solvent and set aside until dry.
-
Screw the nozzle into place and carefully tighten with a wrench.
-
Place the air cap back into place and tighten the air cap ring.
-
Apply petroleum jelly to main body of the needle set before sliding it back into the gun. Do not apply the jelly to the needle point. Insert the spring and gasket into the gun body, then screw the fluid adjustment knob into place. Squeeze the trigger several times to spread the petroleum jelly. Tighten the screw completely to prevent paint from flowing the next time the cup is filled.
-
Screw the pattern adjustment valve set back into place.
-
Reattach the paint cup and lid, then the pressure regulator.
-
Store the tool in a dry location.
-
Dispose of waste solvent and paint in accordance with all by-laws.
LUBRICATION
NOTICE! Do not use this tool on an air hose that includes an automatic
inline lubricator. Air tool oil introduced in the gun could mix with the
paint, clog the gun and damage the tool. It will also affect the quality of
the paint.
NOTICE! Never use a penetrating oil to lubricate an air tool. Penetrating
oil acts as a solvent that will dissolve the tool’s grease packing and may
damage the o-rings, causing the tool to seize or malfunction.
-
All air tools have an internal coating of grease to prevent corrosion during shipping and storage. Remove this grease by adding a generous amount of air tool oil in the air inlet and then run the tool under no load until the exhaust is clear.
-
Turn the gun upside down and squeeze the trigger. Apply a few drops of air tool oil to the fluid needle’s front bushing. Release the trigger and apply air tool oil to the fluid needle’s rear bushing. Squeeze the trigger several times to spread the lubricant.
a. Analternative is to coat the fluid needle near the trigger area with petroleum jelly during the cleaning process. Avoid coating the fluid needle’s point. -
Clean the gun of excess oil. Excess oil can clog the tool and compromise the tool’s effectiveness at a task.
STORAGE
When not in use for an extended period, apply a thin coat of lubricant to
the steel parts to avoid rust. Remove the lubricant before using the tool
again.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws
for electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing uncontrolled
discharge of waste oil.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.
Problem(s) | Possible Cause(s) | Suggested Solution(s) |
---|
There’s a heavy spray pattern to
the left or right of the paint surface.| 1.The holes in the left or right side
of the air cap are plugged.
2.There’s dirt on the left or right side of thefluid tip.| 1.Use only non-
metallic paint and clean the air cap.
2.Clean the fluid tip.
There’s a heavy spray pattem to the top or bottom of the paint surface.|
1.There’s dried material at the top or bottom of the fluid tip.
2.The air cap is loose or the seat is dirty.
3.The air cap is plugged.| 1.Use only non-metallic paint and clean thefluid
tip.
2.Clean and tighten the aircap.
3.Clean and tighten the aircap.
The spray gun emits split spray pattern.| 1.The fan pattern is open too far.
2.The fluid control knob is turned too far.
3.Atomization air adjustment is too high.| 1.Partially close the pattern
adjustment knob.
2.Increase fluid using the fluid control knob.
3.Reduce the atomization air pressure.
The spray gun emits sputtering spray pattem.| 1.The material level is too low.
2.The containeris tipped too far.
3.There’s a loosefluid inlet connection.
4.The fluid tip and/or seat is damaged or loose.
5.The needle packing nut is damaged or loose.
6.The air vent is clogged.| 1.Refill the paint cup.
2.Hold the spray gun upright.
3.Tighten the fluid cap.
4.Adjust or replacethe fluid tip and/or seat.
5.Lubricate and tighten the fluid needle and packing nut.
6.Clear the vent hole.
Air is leaking from the air cap without the trigger being pulled.| 1.The air
valve stem is sticking.
2.There is contaminate on the valve or seat,
3.The air valve seat is worn or damaged.
4.The air valve spring is broken.
5.The valve stem is bent.| 1.Lubricate the valve stem.
2.Clean the air valve or seat
3.Replace the air valve or stem.
4.Replace the air valve spring.
5.Replace thevalve stem.
There’sfluid leaking from the fluid tip of the spray gun.| 1.The packing nut
is too tight.
2.The fluid tip is worn or damaged.
3.There is foreign matteron the tip.
4.The fluid needle spring is broken.| 1.Adjust the packing nut.
2.Replace thetip and/or the needle.
3.Clean the fluid tip.
4.Replace the fluid needle spring.
The spray gun emits excessive overspray.| 1. The atomization pressure is set
too high.
2. The spray gun is held too far away from the workpiece.
3. Improperstroking, meaning the gun motion is too fast.| 1. Reduce the
atomization pressure.
2.Adjust to be at the proper distance.
3.Move the fun at a more moderate pace and parallel to the surface.
The spray gun will not spray.| 1. There is no air pressure at the gun.
2. The fluid control knob is not open enough.
3. The material is too heavy.| 1.Check the air lines.
2.Open the fluid control knob.
3. Thin the material or change over to a pressure-feed system.
PARTS BREAKDOWN
# | DESCRIPTION | QTY |
---|---|---|
1 | Air cap | 1 |
2 | Air cap ring | 1 |
3 | Gasket | 1 |
4 | Nozzle | 1 |
5 | Pattern control needle | 1 |
6 | Pattern control nut | 1 |
7 | 0-ring | 1 |
8 | Pattern control knob | 1 |
9 | Gun body | 1 |
10 | Air valve copper nut | 1 |
11 | Air valve packing ring | 1 |
12 | Air valve bushing | 1 |
13 | 0-ring | 1 |
14 | Air valve needle | 1 |
15 | Air valve spring | 1 |
16 | Fluid needle packing | 1 |
17 | Spring | 1 |
18 | Fluid needle seat | 1 |
19 | Fluid adjustment needle | 1 |
20 | Fluid adjustment gasket | 1 |
21 | Fluid valve bushing | 1 |
--- | --- | --- |
22 | Fluid adjustment spring | 1 |
23 | Fluid adjustment nut | 1 |
24 | Fluid adjustment knob | 1 |
25 | Air inlet | 1 |
26 | Retainer ring | 1 |
27 | Inlet set spring | 1 |
28 | Washer | 1 |
29 | 0-ring | 1 |
30 | Inlet set nut | 1 |
31 | Inlet set needle | 1 |
32 | Inlet set knob | 1 |
33 | Trigger lever | 1 |
34 | Trigger pin | 1 |
35 | Washer | 1 |
36 | Retainer ring | 2 |
37 | Paint inlet bushing | 1 |
38 | Ornamental ring | 1 |
39 | Paint cup | 1 |
40 | Cup lid | 1 |
41 | Nozzle bushing | 1 |
42 | Brass washer | 1 |
43 | Gasket | 1 |
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