OPTIMA D200 12V Performance Maintainer User Guide

OPTIMA D200 12V Performance Maintainer

Product Information

Technical Specifications

• AC Input: 100 to 120 VAC, 60 Hz, 0.7 Amps
• DC Output: Up to 14.75 VDC Digitally & Temperature Controlled
• Charge Mode: Up to 2 Amps
• Battery Types: 12V Standard Flooded Lead Acid Batteries
• Cables: 6′ AC and DC Cables
• Size: 6 x 5.5 x 2.5 inches (15.2 x 14 x 6.4 cm)

Product Usage Instructions

Introduction
The D200+ is a 12V Performance Maintainer with a 2 Amp Optima HyperCore LithiumTM Charger. It is designed for use with 120 Volt 60 Hz AC power consistent with U.S. and Canadian standards.

D200+ Best in Class Design Features:

• Charge Mode LED Status Bar: Indicates analyzing, charging, conditioning, auto maintenance, and checking battery faults.
• Dual Function Battery Gauge: Allows testing and checking charging status. Push the test button to check the battery charge level without AC power. LED battery gauge shows charging progress.
• Integrated Cable Wrap: Keeps cables in place during use and storage. A reusable strap holds the cables securely.
• Wall Mount or Portable Use: The D200+ can be mounted on a wall using the bracket with a battery clamp and ring terminal cable holders. It can also be used as a portable maintainer.

Important Safety Instructions
Please read and follow all of the warnings, instructions, and cautionary markings provided by the battery and vehicle manufacturer before using the D200+.

WARNING
Failure to follow instructions may cause explosion, blindness, or other serious injury. Always wear safety glasses when working with or near a battery.

FAQ

• Q: What types of batteries can the D200+ charge?
  A: The D200+ is designed for charging 12V Standard Flooded Lead Acid Batteries.

• Q: Can I use an extension cord with the D200+?
  A: Extension cords should not be used unless necessary. If you need to use an extension cord, make sure it is suitable for the power requirements of the D200+ to avoid risks of fire and electric shock.

• Q: Can I mount the D200+ on a wall?
  A: Yes, the D200+ can be mounted on a wall using the provided bracket and battery clamp/ring terminal cable holders.

For use with 120 Volt 60 Hz AC power consistent with U.S. and Canadian standards

IMPORTANT SAFETY INSTRUCTIONS PLEASE READ & SAVE THESE INSTRUCTIONS
The D200+ user guide contains important safety and operating instructions. In addition, important safety warnings are often found on batteries and in vehicle owner’s manuals. Please read and follow all of the warnings, the battery and vehicle manufacturer’s instructions, and cautionary markings for the battery you are charging before applying AC power and operating the D200+.

WARNING
Failure to follow instructions may cause explosion, blindness, or other serious injury. Always shield your eyes. Safety glasses should be worn when working with or near a battery.

Your Satisfaction is Important to Us!
Please do not return this product to the retailer or dealer for any service or warranty requirements. For technical or warranty support please call OPTIMA® customer service at 1-888-867-8462 (888-8OPTIMA) between 9 am-5 pm (CST) Monday through Friday, or via email at info@optimabatteries.com Thank you. OPTIMA® Customer Service. Must have a receipt for warranty.

PLEASE RECORD YOUR:

• Model Number:
• D200+ Serial Number:
• Date of Purchase:

Introduction

• Thank you for your recent purchase of the OPTIMA® D200+ 12V Performance Maintainer. Our latest and most innovative design redefines the 12V performance battery maintainer, with industry-leading features not seen before, and more than 2x the power when compared to other 750mA to 1 amp 12V maintainers.
• The new D200+ boasts weatherproof construction with an integrated cable management wrap, and dual-use body design that allows for portable or wall-mounted use with our wall organizer bracket.
• Leveraging the latest in digital and software-controlled power conversion technology, the D200+ is fully automatic and includes: a 4 color line of sight Charge Mode Status LED bar, dual-function battery gauge, and 3 selectable performance profiles, covering a full range of OPTIMA® LiFePO4, AGM and industry standard flooded batteries.
• Designed to maximize reserve power performance and extend battery life, the D200+ will keep 12V batteries fully charged during short-term and long-term storage periods. Our built-in Energy Saver Mode will monitor and maintain your battery at a full state of charge, as needed, while significantly reducing AC power consumption, and lowering operating costs.
• For 12V automotive, motorcycle, marine, tractor, power sports, RVs, and more.

D200+ Best in Class Design Features:

• Charge Mode LED Status Bar
  Analyzing, Charging, Conditioning, Auto Maintain, and Check Battery fault indication.

• Dual Function Battery Gauge
  Battery testing and charging status. Push the test button for the battery charge level without AC power. LED battery gauge for charging progress.

• Digital Battery Type Selector Profiles
  OPTIMA® LiFePO4, AGM, and standard flooded batteries.

• Integrated Cable Wrap
  Keep cables in place during use and storage. The reusable strap holds cables in place.

• Wall Mount or Portable
  Use bracket with battery clamp and ring terminal cable holders for wall mounting or use as a portable maintainer.

Important Safety Instructions

• SAVE THESE INSTRUCTIONS
  This manual contains important safety and operating instructions for the OPTIMA® D200+ 12V Battery Maintenance Charger.

• CAUTION
  To reduce the risk of injury, charge only lead-acid batteries and OPTIMA® LiFePO4 batteries. Other types of batteries may burst, causing personal injury.

• WARNING

  • To reduce the risk of injury to the user or property; the user must read and understand the instruction manual and all warnings on the charger and batteries before use.
  • Before connecting your batteries or applying AC power, read all instructions and cautionary markings on the battery charger, cables, and batteries.

• CAUTION

  • Risk of Electric Shock. Connect only to properly grounded GFCI-protected outlets.
  • If cords or wires/cables become damaged, return the complete unit to OPTIMA® for service/repair immediately.

IMPORTANT NOTICE: FCC CLASS B PART 15 NOTIFICATION
Your On-Board Battery Charger has been designed and tested to comply with FCC Class B part 15. These regulations are to provide adequate protection against harmful interference while operating in a commercial application. If in a residential setting, you are encountering interference with TV and radio reception, simply remove AC power from the OPTIMA® unit to confirm if your battery charger is causing interference. The end user can explore the following to minimize interference:

1. Choose a different AC circuit to power your On-Board Battery Charger.
2. Make sure your outlet is properly grounded.
3. Re-positioning receiving antenna.
4. Purchase a separate AC line filter.
5. Relocate the charger so that it is at the furthest point from the home receiving equipment, TV, radio, etc.

WARNING

1. WARNING – RISK OF EXPLOSIVE GASES.

   • WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE CHARGER.
   • To reduce the risk of battery explosion, follow these instructions and those marked on the battery. Review cautionary markings on these products and on the engine.

2. Do not use the battery charger unless the battery voltage matches the battery chemistry and output voltage rating of the charger.

3. Use of an attachment not recommended or sold by OPTIMA® may result in a risk of fire, electric shock, or injury to persons.

4. To reduce the risk of damage to the electric plug and cord, pull by plug rather than cord when disconnecting the charger.

5. Extension cords should not be used unless necessary. Use of an improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used make sure:

6. The pins on the plug of the extension cord are the same number, size, and shape as those on the plug of the charger.

7. Use only a properly wired extension cord in good electrical condition.

8. Use an industrial-grade/heavy-duty UL or CSA-approved extension cord. Check the extension cord before use for damage, bent prongs, and cuts. Replace if damaged. Always make your extension cord connection on the charger side first. After connecting the extension cord to the charger, proceed to plug the extension cord into a nearby 120 VAC GFCI-protected (Ground Fault Circuit Interrupt) outlet.
   Below are manufacturer recommendations for the right size UL or CSA-approved grounded extension cord.

9. Up to 50 feet in length use an 18 AWG extension cord.

10. 50 to 100 feet in length use a 16 AWG extension cord.

11. 100 to 150 feet in length use a 14 AWG extension cord.

12. Do not operate the charger if any protective AC and DC cable insulation, charging clamps, DC fuse holders, and/or maintainer ring terminals have been damaged or compromised. Return the charger for service and repair to OPTIMA® immediately.

13. Do not operate the charger if it has received a sharp blow, direct hit of force, been dropped, or otherwise damaged in any way. Return the charger for service and repair to OPTIMA® immediately.

14. Do not disassemble the charger. Incorrect reassembly may result in a risk of electric shock or fire. If service or repair is required, please call OPTIMA® customer service at
    1- 888-867-8462 (888-8-OPTIMA) between 9 am-5 pm (CST) Monday through Friday, or via email at info@optimabatteries.com. Unauthorized attempts to service, repair, or modify may result in a risk of electrical shock, fire, or explosion and will void the warranty.

15. To reduce the risk of electric shock, unplug the charger from the outlet before attempting any maintenance or cleaning. Turning off controls will not reduce risk.

16. Do not expose the charger to rain or snow.

17. AC POWER CORD CONNECTION INSTRUCTIONS

    • The plug must be plugged into an outlet that is properly installed and protected by a GFCI outlet.

    • DANGER
      Never alter the AC cord or plug provided – If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection can result in a risk of an electric shock.

    • This battery charger is for use on a nominal 120-volt circuit.

18. PERSONAL PRECAUTIONS
    CAUTION

    • Consider having someone close enough or within the range of your voice to come to your aid when you work near a lead-acid battery.
    • Have plenty of soap, water, and baking soda nearby in case battery acid comes in contact with skin, clothes, or eyes.
    • Wear complete eye protection, and hand and clothing protection. Avoid touching your eyes while working near a battery.
    • If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters the eye, immediately flood the eye with running cold water for at least 15 minutes and get medical attention immediately.
    • NEVER smoke, strike a match, or cause a spark or flame in the vicinity of the battery or engine.
    • Be extra cautious to reduce the risk of dropping a metal tool onto the battery. It might spark or short-circuit a battery or other electrical hardware which may cause an explosion or fire.
    • Remove all personal metal items such as rings, bracelets, necklaces, watches, and jewelry when working near a battery. A battery can produce a short circuit current high enough to weld a ring or any other metal, causing serious burns.
    • Use a charger for charging lead-acid batteries and OPTIMA® LiFePO4 batteries. It is not intended to supply power to a low-voltage electrical system other than in a starter-motor application. Do not use a battery charger for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and property damage.
    • NEVER charge a frozen, damaged, or leaking battery.
    • Keep other persons, children, and pets away from batteries and your charger during operation to avoid serious injury, death, fire, or explosion.
    • Do not place the charger in the engine compartment or near moving parts. Place away from the battery using the length of the DC cables.
    • Consult the vehicle owner’s manual.

19. PREPARING TO CHARGE A BATTERY
    CAUTION

    • If necessary remove a battery from a vehicle to charge, make sure the engine
      is off and all accessories in the vehicle are off, to not cause an arc. Always remove the grounded negative terminal from the battery first.

    • Study all battery manufacturers’ specific precautions; warnings and instructions while charging and recommended rates of charge. Never charge a battery with missing safety vent caps.

    • Be sure the area around the charger and batteries is well-ventilated while the battery is being charged. If the electrolyte is splashed into an eye, immediately force the eye open and flood it with clean, cool water for at least 15 minutes. Get prompt medical attention.
      If electrolyte is taken internally, drink large quantities of water or milk. DO NOT induce vomiting. Get prompt medical attention.
      Neutralize with baking soda any electrolyte that spills on a vehicle or in the work area. After neutralizing, rinse the contaminated area clean with water.

    • Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.

    • For flooded batteries with removable caps, ONLY ADD DISTILLED WATER in each cell until the electrolyte reaches levels specified by the battery manufacturer. Do not overfill. For a maintenance-free battery without removable caps, such as valve-regulated lead acid batteries, carefully follow the manufacturer’s recharging instructions.

    • Determine the voltage of the battery by referring to the car owner’s manual and make sure the charger is set for the correct 12V battery type. See “Charging Battery Types and Approximate Charge Times”.

    • Do not overcharge batteries by selecting the wrong battery type or by trying to charge a non-12 Volt as defined by the 12 Volt battery types specified in this manual.

    • Select the correct battery profile on the charger for the corresponding battery. Do not select flooded lead-acid or AGM profiles for lithium-ion batteries. Flooded lead-acid and AGM profiles are not optimized for charging lithium-ion batteries and could result in subpar performance, reduced battery life, fire, or property damage. Only select OPTIMA® Li profile for OPTIMA® LiFePO4 batteries.

    • A wrong profile failed or defective charging system can cause your battery to be dangerously overcharged. Failure to check and maintain your charging system can result in fire, explosion, or damage to property.

    • Use caution when charging batteries that have been over-discharged.

    • Stop charging and contact support if at any time the battery emits odors, gasses, fluids, or smoke, gets hot, or swells/deforms.

    • Lithium-ion batteries do not have a “memory effect”; fully discharging before initial charging or periodically discharging is not necessary and could reduce overall life.

    • The battery should be installed so that it is not exposed to excessive heat (above 140°F/60°C) such as next to an exhaust manifold. Storage and use of batteries at excessive temperatures can reduce battery life. The heat shield or install the battery away from excessive heat sources such as exhaust headers or components.

    • OPTIMA® lithium-ion batteries have a built-in battery management system (BMS) that could disable the battery in fault conditions such as low/over temperatures, low/overvoltages, and short circuits. Consult the battery manufacturer manual for fault conditions.

20. CHARGER LOCATION
    CAUTION

    • Locate the charger as far away from the battery as DC cables permit.
    • Never place a charger directly above a battery being charged; gases or fluids from the battery will corrode and damage the charger.
    • Do not operate the charger in a closed-in area or restrict ventilation in any way.
    • Never allow battery acid to drip on the charger when reading electrolyte-specific gravity or filling a battery.
    • Do not set a battery on top of the charger.
    • Do not install on or over combustible surfaces.

21. DC CONNECTION PRECAUTIONS
    CAUTION

    • Connect and disconnect DC output clips only after removing the AC cord from the electric outlet. Never allow clips to touch each other.
    • Attach charging clamps to the battery and chassis as indicated.

Handling Batteries

WHEN HANDLING BATTERIES ALWAYS READ AND FOLLOW THE BATTERY MANUFACTURER’S WARNINGS, INSTRUCTIONS AND CAUTIONARY MARKINGS.

DANGER OF EXPLODING BATTERIES

Batteries contain sulfuric acid and produce explosive mixtures of hydrogen and oxygen gas. Because self-discharge action generates hydrogen gas even when the battery is not in operation, make sure batteries are stored and used in a well-ventilated area. ALWAYS wear ANSI Z87.1 (U.S. standard) approved safety glasses and face shield or splashproof goggles when working on or near batteries:

• Always wear proper eye, face, and hand protection.
• Never try to charge a visibly damaged battery.
• Do not attempt to charge a frozen battery.
• Have plenty of soap, water, and baking soda nearby in case battery acid comes in contact with skin, clothes, or eyes.
• Keep all sparks, flames, and cigarettes away from the battery.
• Keep removable vents tight and level except when servicing electrolytes.
• Never try to open a battery with non-removable vents.
• Make sure the work area is very well-ventilated.
• Never lean over the battery while boosting, testing, or charging.
• Exercise caution when working with metallic tools or conductors to prevent short circuits and sparks.
• Make sure that the charger leads to the battery are not broken, frayed, or loose.
• If the battery becomes hot, or if violent gassing or spewing of electrolytes occurs, immediately turn off the charger and have your local dealer test your battery.

HANDLING BATTERY ACID
Battery acid, or electrolyte, is a solution of poisonous sulfuric acid and water that can destroy clothing and burn the skin. Use extreme caution when handling electrolytes and keep an acid-neutralizing solution such as baking soda or household ammonia mixed with water- readily available. When handling batteries:

• Always wear proper eye, face, and hand protection.
• If the electrolyte is splashed into an eye, immediately force the eye open and flood it with clean, cool water for at least 15 minutes. Get prompt medical attention.
• If electrolyte is taken internally, drink large quantities of water or milk. DO NOT induce vomiting. Get prompt medical attention.
• Neutralize with baking soda any electrolyte that spills on a vehicle or in the work area. After neutralizing, rinse the contaminated area clean with water.

Product Overview

D200+ 12V Performance Maintainer Features

• The OPTIMA® D200+ sports ultra-premium features and technology making battery care, charging, and maintaining batteries easier than ever before. Convenient features include: quick connect interchangeable OPTIMA® Li
• POWERLINK, battery clamp, and ring terminal cable assemblies. The provided wall organizer bracket keeps your D200+ off the floor and stores the cable assemblies when not in use.
• Featuring a dual-function battery gauge, the OPTIMA® D200+ provides a quick push to test the pre-charge battery status gauge (when AC is not present). When AC is present, the gauge doubles as a state of charge status indicator while the battery is being charged.
• Designed for the professional, enthusiast, and collector, the D200+ also includes 3 performance battery type profiles for use with all 12V: OPTIMA® LiFePO4, AGM, and flooded lead-acid batteries.
• The new D200+ boasts weatherproof construction with an integrated cable management wrap, and dual-use body design that allows for portable or wall-mounted use with our wall organizer bracket.

Multi-Stage Charging Overview
Enhance the performance of your battery and extend battery life. The OPTIMA® D200+ 12V Performance Maintainer employs the latest in digital, multi-stage charging. With 4 fully automatic modes your D200+ 12V Performance Maintainer will sequence through stages 1 through 4 as below:

• Stage 1 – System Check and Battery Analyzing: During this stage, the status bar will pulse blue. This indicates the OPTIMA® D200+ is performing a self-test, analyzing the battery connection, and checking if the battery is capable of being charged by outputting a small current to the battery. The “Connected” LED will illuminate green indicating a good connection.
  Note: While in analyze mode, the battery type can be changed by following the steps in “Selecting a Charging Profile”.
  This mode takes approximately 1 minute.

• Stage 2 – Charging: During this mode, the Status Bar will be solid red. The OPTIMA® D200+ will use all of its available charging amps (as controlled by temperature) until the battery voltage is raised to 14.4 VDC (OPTIMA® LiFePO4 battery setting).

• Stage 3 – Conditioning: During this mode, the status bar will be solid amber. Batteries will hold at 14.4 VDC (OPTIMA® LiFePO4 battery setting) to complete charging while conditioning the battery connected. Upon completion, the OPTIMA® D200+ will go into Auto Maintain mode.

• Stage 4 – Auto Maintain (Energy Saver Mode): During this mode the status bar will be solid green, indicating Stage 2 charging and Stage 3 conditioning are completed. At this time the OPTIMA® D200+ will initiate its Auto Maintain (Energy Saver) mode, which will monitor and Auto Maintain the battery only when needed to maintain a full state of charge.

• Fault Mode: In any above stages, if a fault condition occurs, the OPTIMA® D200+ will enter the fault mode and stop outputting. The status bar will turn OFF; the Check LED will turn ON red. Fault conditions include bad connection, reverse polarity, and a battery that is below 2.5VDC or above 15.5VDC, then the Check LED will be solid red.

• If the OPTIMA® D200+ cannot charge up the battery, such as if a 6V battery is connected instead of a 12V battery, the Check LED will be pulsing red.

• The OPTIMA® D200+ will go back to Stage 1 if all faults are cleared.

Additional Peace of Mind Safety and Operation Features:

• Spark-free connection technology.
• Reverse polarity and over-temperature protection.
• At-a-glance Charge Status bar, battery Connected and battery Check icons.

Getting to Know your Charger

This section of the manual is designed to give you a complete understanding of the features, functions and operation of your OPTIMA® D200+.

Feature/Function

1. Charge Status Light Bar

   • Displays the corresponding color for Analyze, Charge, Conditioning, and Auto Maintain modes.
   • Analyze: blue pulsing
   • Charge: solid red
   • Conditioning: solid amber
   • Auto Maintain: solid green
   • Fault: OFF

2. Connected LED
   Turn ON (green) when the charger is connected to a battery.

3. Power LED
   Turn ON (blue) when AC power is present.

4. Check LED
   Check warning LED will illuminate red only if there is a connection or battery problem requiring attention

5. Pre-Charge Status Push Button
   Prior to charging your battery, you may use this function to view your battery charge level. AC power must be removed and ENGINE MUST BE OFF to have the charger identify the state of charge of your battery before charging. During charging: This push button is disabled.

6. Pre-Charge Status Fill Gauge
   Illuminated LEDs indicate empty to full pre-charge status, charge, and auto- maintain mode gauge.

   • During Charging: Gauge displays battery charging (fill) level.
   • Without AC power (when the Pre-Charge Status push button is pushed): Gauge display battery State of Charge (SOC).

7. Battery Selector Push Button
   Selection of Charge Profiles by battery type (OPTIMA® LiFePO4, AGM, Flooded Lead-Acid).

8. OPTIMA® LiFePO4 Profile
   For OPTIMA® ORANGETOP HYPERCORE™ lithium iron phosphate (LiFePO4) battery.

9. AGM Profile
   For OPTIMA® REDTOP, BLUETOP, and YELLOWTOP AGM STARTING batteries or other high-performance starting AGMs.

10. Flooded Profile
    For standard 12V motorcycles, power sports, tractor (small) AGM, and flooded batteries. Up to 40 amp hour-rated batteries.

11. On Unit Cord Storage
    Stores AC and DC cables when not in use.

12. Wall Organizer Bracket
    Convenient wall organizer bracket for storage or location near the vehicle. Mounting screws are included.

13. AC Power Plug
    For powering the OPTIMA® D200+.

Feature/Function

1. DC Output Connection
   The product incorporates a Trailer Pin Style Connector (backward compatible with old generation OPTIMA® chargers). This is a connector that provides quick and easy connection with 3 different DC cables that come with the OPTIMA® D200+ for different applications.

2. OPTIMA® LiFePO4 Connector
   Custom-made OPTIMA® LiFePO4 Connector for connecting the OPTIMA® HYPERCORE™ lithium iron phosphate (LiFePO4) battery.

3. Ring Terminals
   15.16mm OD, and 8.6mm ID ring terminals provide secure connection to various batteries for permanent connection.

4. Clamp Connectors
   Gloss reflective nickel-plated heavy-duty clamp. Molded red and black slide- over rubber grips.

5. Fuse Holder and Cover
   Water-resistant fuse holder with industrial standard ATC mini blade fuse included.

6. Y-splitter
   Insert molded “Y” Block.

Understanding Battery Types & Charger Settings
There are three primary types of 12V batteries in the marketplace today: Standard Flooded (Lead-Acid), AGM (Absorbed Glass Mat)/high-performance AGM, and Gel cell (Gelled Electrolyte Lead-Acid). Traditionally, the most common type of batteries used are Flooded (Lead-Acid) batteries. Almost all Gel cell batteries will state that they are Gel cell on the battery case or labels. In addition to the 3 lead-acid batteries, lithium batteries are becoming readily available as lead-acid battery replacements. Shown below are OPTIMA® D200+ charge voltages at absorption and float levels.

13.6 VDC Float

Red| AGM| 14.6 VDC Absorption

13.6 VDC Float

Green| Standard Flooded| 14.5 VDC Absorption

13.4 VDC Float

NOTE:
AGM (Absorbed Glass Mat) batteries are not Gel (Gelled Electrolyte Lead-Acid) batteries. Gel batteries require a completely different charge profile. OPTIMA® D200+ does not support Gel batteries. AGM batteries can accept the same charging profile as Flooded (Lead-acid) batteries.

Charge Profiles

Selecting a Charging Profile

• CAUTION: Connect the charger to the battery before applying AC Power.
• CAUTION: Remove AC power before disconnecting the charger from the battery.

To select a different battery profile, use the following steps:

1. Power on the charger.
2. Press and hold the select button for more than 2 seconds to enter battery type select. Note: You can only enter battery type selection in Analyze Mode (Pulsing blue Status Bar).
3. Press and release the select button to cycle through battery types.
4. Press and hold the select button for more than 2 seconds to set the battery type.

Note:
The user must select a battery type for the first time using the OPTIMA® D200+ charger. It does not have a battery type selected out-of-box. Once a battery type is selected, the OPTIMA® D200+ will stay in that battery type unless the user changes it to another battery type.

Charging Battery Types and approximate Charge Times

The OPTIMA® D200+ is designed specifically for 12 Volt batteries.

• Please use the table below to understand your battery type before making a quick set “battery type charging profile” selection.
• Please use the table below to understand charging and maintain your battery.

Note:

• OPTIMA® D200+ is designed to charge small batteries like the OPTIMA® LiFePO4 battery.
• OPTIMA® D200+ is designed to maintain auto/truck batteries for short and long-term storage. However, OPTIMA® D200+ is not designed to charge or maintain large batteries like 4D or 8D batteries.

__

Quick Set Icon

| __

Battery Type

| __

Description of Battery Type

| Approximate Amp Hour Rating| Approximate Charge Times
---|---|---|---|---
Profile 1

OPTIMA ®  Li

| OPTIMA® HYPER CORE

LITHIUM™ batteries

| OPTIMA® ORANGETOP 12 Volt LiFePO4 (lithium iron phosphate) batteries| 3-15 Ah| Less than 1 hour at 20 to 40% discharge

1 or 2 hours at 50% or greater discharge

Profile 2

AGM

| High-performance AGM (Absorbed Glass Mat) batteries| OPTIMA® 12 Volt AGM batteries

–  OPTIMA® REDTOP and BLUETOP batteries with a dark gray body

–  OPTIMA® YELLOWTOP and BLUE TOP

batteries with a light gray body

–  Other high-performance AGM starting batteries

| 35-100 Ah| 9 to 15 hours at

20 to 40% discharge

18 to 30 hours at 50% or greater discharge

Profile 3

Flooded

| Standard Flooded and AGM (Absorbed Glass Mat) batteries| Standard 12 Volt Flooded lead acid and standard AGM batteries

–  Flooded motorcycle, tractor, power sport batteries with and without caps

–  AGM motorcycle, tractor, power sport batteries

| up to 40 Ah| 3 to 9 hours at

20 to 40% discharge

15 to 30 hours at 50% or greater discharge

CAUTION – IMPORTANT NOTICE:
Don’t know your battery type? Look online or call your local dealer with your battery manufacturer’s name and part number to identify your battery type before charging. Do not charge or maintain 4D, 8D, or other high capacity 6, 8, or 12 Volt batteries typically seen in golf carts as they are typically wired for 24 Volt, 36 Volt, or 48 Volt configurations and have a dedicated/specific charger to be used.

Read all important safety and cautionary markings on your battery by the manufacturer and in this manual before using your OPTIMA® D200+.

Installation

• OPTIMA® D200+ is designed to be permanently mounted on board vertically with the wall organizer bracket. Always mount your OPTIMA® D200+ in a compartment or area that can be properly ventilated during use.
• Do NOT make any electrical connections to the OPTIMA® D200+ or batteries until the following steps are completed:

10 Easy to follow installation steps:

1. Select a mounting location that allows for free air ventilation with a minimum of 6 inches of clear unobstructed space around and in front of the charger. Open all battery and engine compartments and ventilate for at least 15 minutes before starting the installation. Confirm all battery cables can reach the battery.

2. Do not install chargers on carpeted, upholstered, vinyl, or varnished areas. Be sure to place the charger in an accessible area where all indicators are viewable. Install this unit on a hard surface.

3. Using the wall organizer bracket, mark the position of each mounting hole. Ensure the mounting screws will not puncture or protrude into a live well, a fuel or oil tank, or the bottom of the vehicle.

4. Using a 1/8″ or 7/64″ drill bit, drill pilot holes in the (2) marked locations as described in step 3. Insert the drywall anchors if needed. (Drywall anchors included)

5. Position the wall organizer bracket over the mounting holes and secure it with a power screwdriver by installing 2 stainless steel #8 screws. (Mounting screws included)

6. Install the charger onto the wall organizer bracket.

7. Connect the DC output cables as illustrated on pages 17-20. Make sure the black wires are connected as illustrated to the negative side of the battery and the red wires are connected to the positive side of the battery.
   CAUTION: Connect the charger to the battery before applying AC Power.

8. Make sure all DC connections are correct, tight, and free from corrosion.

9. Locate the AC power cord in an open-air area of your vehicle at least 21 inches from the charger, batteries, and fuel fill lines.

10. Connect a heavy-duty UL-approved extension cord to the D200+ first. After connecting the extension cord to the charger, proceed to plug the extension cord into a nearby GFCI-protected (Ground Fault Circuit Interrupt) outlet. Always remove the extension cord from the outlet first when charging is completed, followed by unplugging the charger. You are now connected and charging your batteries, and can view the LED indicators.

1/8” or 7/64” pilot hole with silicon sealer

IMPORTANT NOTICE

• Maintain an obstruction-free area of 6 inches around the product.
• Before mounting, confirm mounting surface has adequate strength and thickness
• Check for electrical or fuel lines on or behind the surface.

Easy Setup

Charging w/DC Clamps in a Vehicle

WARNING
FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE SERIOUS INJURY, DAMAGE, OR EXPLOSION, ALWAYS SHIELD YOUR EYES WITH SAFETY GLASSES.

FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN A VEHICLE. A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR A BATTERY:

• Position AC and DC cords to reduce the risk of damage by hood, door, or moving engine parts.
• Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
• Check the polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger diameter than the NEGATIVE (NEG, N, -) post.
• Identify if you have a negative or positive grounded vehicle. This can be done by identifying which battery post NEGATIVE (NEG, N, -) OR POSITIVE (POS, P, +) is connected to the chassis.
• For a negative grounded vehicle: connect the RED POSITIVE (POS, P, +) cable clamp or ring terminal first to the positive post of the battery, then connect the BLACK NEGATIVE (NEG, N, -) cable clamp or ring terminal to the vehicle’s chassis. Do not connect the black negative (NEG, N, -) cable clamp to metal fuel lines or anywhere in proximity to the carburetor or the battery itself. Connect to a heavy gauge metal part of the frame or engine block.
• For a positive grounded vehicle: connect the BLACK NEGATIVE (NEG, N, -) cable clamp or ring terminal first to the negative post of the battery, then connect the RED POSITIVE (POS, P, +) cable clamp or ring terminal to the vehicle’s chassis. Do not connect the red positive (POS, P, +) cable clamp to metal fuel lines or anywhere in proximity to the carburetor or the battery itself. Connect to a heavy gauge metal part of the frame or engine block.
• Plug the charger into a properly grounded GFCI-protected outlet.
• When charging is completed, always disconnect the AC power, remove the clip from the vehicle chassis, and then remove the clip from the battery terminal.
• See operating instructions for length of charge information.

Pictured:
Typical DC charging clamp connections for a precharge status (with the engine off and charger unplugged from AC power), charging, or just maintaining a fully charged battery with the DC charging clamps in a vehicle.

Charging w/ DC Clamps out of a Vehicle

WARNING
FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE SERIOUS INJURY, DAMAGE, OR EXPLOSION, ALWAYS SHIELD YOUR EYES WITH SAFETY GLASSES.

FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE. A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR A BATTERY:

• Check the polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger diameter than the NEGATIVE (NEG, N, -) post.
• Connect the RED POSITIVE (POS, P, +) cable clamp or ring terminal to the POSITIVE (POS, P, +) post of the battery.
• Connect the BLACK NEGATIVE (NEG, N, -) cable clamp or ring terminal to the NEGATIVE (NEG, N, -) post of the battery.
• Do not face the battery directly when making the final connection.
• Plug the charger into a properly grounded GFCI-protected outlet.
• When disconnecting the charger, always do so in the reverse sequence of the connecting procedure and break the first connection while standing as far away from the battery as practical.
• A marine (boat) battery must be removed and charged on shore. To charge it on board requires equipment specially designed for marine use.
• Replace the dust cap or remove cable clamps when done charging.

Pictured:
Typical DC charging clamp connections for a precharge status (with the charger unplugged from AC Power), charging, or just maintaining a fully charged battery with the DC charging clamps out of the vehicle.

Charging w/Ring Terminal Cables

WARNING
FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE SERIOUS INJURY, DAMAGE, OR EXPLOSION, ALWAYS SHIELD EYES WITH SAFETY GLASSES.

FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN A VEHICLE OR OUTSIDE VEHICLE. A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR A BATTERY:

• Connect the interchangeable ring terminal cable by disconnecting the charging clamps at the Trailer Pin Style Connector.
• Check the polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger diameter than the NEGATIVE (NEG, N, -) post.
• Connect the RED POSITIVE (POS, P, +) ring terminal to the POSITIVE (POS, P, +) post of the battery.
• Connect the BLACK NEGATIVE (NEG, N, -) ring terminal to the NEGATIVE (NEG, N, -) post of the battery.
• Do not face the battery directly when making the final connection.
• Plug the charger into a properly grounded GFCI-protected outlet.
• When disconnecting the charger, always do so in the reverse sequence of the connecting procedure and break the first connection while standing as far away from the battery as practical.
• A marine (boat) battery must be removed and charged on shore. To charge it on board requires equipment specially designed for marine use.
• Replace the dust cap when done charging.

Pictured:
Typical maintainer cable assembly connections for auto-maintaining a fully charged battery in or out of a vehicle with a hardwired cable connection. Cable supplied.

Charging w/OPTIMA® HYPER CORE LITHIUM

WARNING
FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE SERIOUS INJURY, DAMAGE, OR EXPLOSION, ALWAYS SHIELD YOUR EYES WITH SAFETY GLASSES.

For charging or auto-maintaining an OPTIMA® LiFePO4 battery, please find below the steps for setting up your charger.

• Connect the OPTIMA® LiFePO4 Cable (which comes with the charger) to the OPTIMA® D200+ DC Cable through the AUX connection.
• Connect the OPTIMA® POWERLINK Cable (which comes with the battery) to the OPTIMA® LiFePO4 battery.
• Connect the OPTIMA® LiFePO4 Cable to the OPTIMA® POWERLINK Cable.
• Plug the charger into a properly grounded GFCI-protected outlet.
• Replace the dust cap or remove the OPTIMA® LiFePO4 cable when done charging.

Note:
DO NOT connect the charger directly to the OPTIMA® LiFePO4 battery terminals using DC Clamps or Ring Terminal Cables. Always charge the OPTIMA® LiFePO4 battery through the OPTIMA® LiFePO4 Cable and the OPTIMA® POWERLINK Cable.

Pictured:
Typical DC charging clamp connections for a precharge status (with the engine OFF and charger unplugged from AC power), charging or auto-maintaining an OPTIMA® LiFePO4 battery in or out of a vehicle through the OPTIMA® POWERLINK Cable.

Quick Set Operations

Pre-Charge Battery Status

Note:
The vehicle engine and all charging systems must be off and not connected to the AC.

This quick and easy feature allows you to understand your battery’s state of charge before charging it. To use this feature, press the Pre-Charge Status button without AC present. The Fill Gauge will provide the current state of battery in % of charge with the corresponding battery type LED illuminated. Users can change battery type in Analyze Mode following the instructions shown.

Note:
If the user does not set a battery type, this Pre-Charge Battery Status function will be disabled.

Quick Set Charging by Battery Type
From the battery type selector choose the BATTERY TYPE that matches the battery type descriptions as outlined on page 15 titled: “Charging Battery Types & Approximate Charge Times.”

Troubleshooting

• If at any time a fault is identified by the charger, the following will appear: the “Check” icon will illuminate red.
• OPTIMA® D200+ charger will stop outputting.

If the “Check” icon is illuminated solid

1. Reverse Polarity – Wiring Fault
   Check connection polarity. Verify RED POSITIVE (POS, P, +) cable clamp or ring terminal is connected to the RED POSITIVE (POS, P, +) post.

2. Check Connection or Battery < 2.5V

   • Verify both leads from the charger are connected to the battery.
   • Verify Trailer Pin Style Connector is securely and tightly plugged in.
   • Battery voltage may be too low to accept a charge. Return the battery to the dealer for testing. If the battery is under 2.5VDC, another battery may be used in parallel to start the charging process, and then be removed. Verify auxiliary ring terminal connector is securely plugged into the charger.

3. Out of Range – Battery > 15.5V

   • Battery voltage is high. Verify there is only one 12V battery connected to the charger. Verify there is no other charger or maintainer source that is connected or on. Remove if either is present.
   • Ensure the engine is off. Have a dealer check your battery and/or charging system.

4. Charger Temperature Out-of-Range

   • The ambient temperature and/or unit temperature are too high/low for the charger to operate at this time. The operating temperature is -20°C to 50°C
   • The charger will automatically resume charging when appropriate.
   • If recharging a deeply discharged battery, it is not uncommon for the charger to enter the hi-temp fault condition to protect the charger and battery. The charger will automatically resume charging in 3 to 15 minutes depending on the ambient temperature and condition of the battery.
   • Do not cover or enclose the unit – Use either by hanging with the wall organizer bracket or on a flat surface with the kickstand.

If the “Check” icon ****is pulsing

1. Unable to Charge – Check Battery
   • Restart the charger once. Do not repeat more than once. If fails again, return the battery to the dealer for testing.
   • Re-verify battery is a 12 Volt battery versus a 6 Volt battery or other unsupported voltage.

If “Connected” icon + “Power” icon + “Check” icon are all blinking.

1. Internal failure – Contact Customer Service
   Contact Customer Service Support immediately. No further troubleshooting is expected from end users. There are no serviceable or replaceable items inside the charger.

Other General Trouble Shooting Steps:

• Note 1: To reset the charger at any time, unplug the charger and wait until the BLUE AC power indicator is completely off. For typical negative chassis ground applications, disconnect the battery by removing the BLACK NEGATIVE (NEG, N, -) cable clamp followed by the RED POSITIVE (POS, P, +) cable clamp. Re-connect your battery, apply AC power per the guidelines of this manual, and restart the function of your choice.
• Note 2: For instances where the charger is properly connected and the AC power cord is plugged into a properly protected 120 VAC GFCI outlet, there are NO LEDs ON, and the status bar is not on, follow these steps:

1. Confirm the GFCI-protected outlet has not tripped due to a ground fault.
2. Confirm there are 120 VACs present by plugging in a table lamp or meter.
3. Reset and apply power to resume using the OPTIMA® D200+.
4. If power is present and there are still no LEDs ON and the status bar is not ON, then follow the customer service return steps for service.

Storage, Care, and Technical Specifications

Store your OPTIMA® D200+ in a dry safe location, and inspect all cables before use. Should the AC power cord, plug or DC cables be damaged in any way, do not attempt to service them. Follow the return instructions in the customer service and warranty section of this manual.

Technical Specifications:

• AC Input: 100 to 120 VAC, 60 Hz, 0.7 Amps
• DC Output: Up to 14.75 VDC Digitally & Temperature Controlled
• Charge Mode: Up to 2 Amps
• Battery Types: OPTIMA® LiFePO4, AGM and Flooded (Lead Acid) Batteries
  • 12V OPTIMA® Lithium Iron Phosphate (LiFePO4) Batteries
  • 12V OPTIMA® and High-Performance AGM Batteries
  • 12V Standard Flooded Lead Acid Batteries
• Cables: 6’ AC and DC Cables
• Size: 6” x 5.5” x 2.2”

This device complies with part 15B of the FCC rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.

Certified to:
UL 1236
CSA C22.2 No. 107.2
FCC Part 15 Class B

OPTIMA Chargers, OPTIMA Batteries, The Ultimate Power Source, SPIRALCELL Technology, REDTOP, YELLOWTOP, BLUETOP, and ORANGETOP are trademarks of Clarios, Inc.

Technical Support and Warranty

Product Registration:
Please register your purchase at www.optimabatteries.com, at the “Register your OPTIMA®” link.

OPTIMA® D200+ Technical and Warranty Support

• Please DO NOT return your product to the dealer from which it was purchased.
• In the event you need technical or warranty support please call OPTIMA® customer service at 1-888-867-8462 (888-8OPTIMA) between 9 am-5 pm (CST) Monday through Friday, or via email at www.optimabatteries.com.
• All returns must first be authorized by OPTIMA®. Units returned without an RMA# may be misplaced or delayed.

LIMITED WARRANTY

OPTIMA® Batteries, Inc. (the “Manufacturer”) warrants this battery charger (the “product”) for three years from the date of original purchase at retail against defects in material or workmanship that may occur under normal use and care.

If the product is not free from defects in material or workmanship, the manufacturer’s obligation under this warranty is solely to repair or replace your product with a new or reconditioned product, at the option of the manufacturer. You must forward the product, along with a copy of the original mechanically-produced (e.g. computer printed) purchase receipt postage prepaid to the manufacturer or its authorized representative, for repair or replacement to occur. Hand-written receipts will not be accepted. This limited warranty is not transferable.

The manufacturer does not provide any warranty for any accessories used with this product that are not manufactured by OPTIMA® Batteries and approved for use with this product. This limited warranty is void if the product is misused, subjected to careless handling, opened, repaired, or modified by anyone other than the manufacturer, or if this product is resold through an unauthorized retailer. This product is not intended for commercial use, and such use will void your warranty.

Manufacturer makes no other warranties, including but not limited to, express, implied, or statutory warranties, including without limitation, any implied warranty of merchantability or implied warranty of fitness for a particular purpose. Further, the manufacturer shall not be liable for any incidental, special, or consequential damage claims incurred by purchasers, users, or others associated with this product, including, but not limited to, lost profits, revenues, anticipated sales, business opportunities, goodwill, business interruption, and any other injury or damage. All such warranties, other than the limited warranty included herein, are hereby expressly disclaimed and excluded. Some states do not allow the exclusion or limitation of incidental or consequential damages or length of an implied warranty, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary from this warranty.

THIS LIMITED WARRANTY IS THE ONLY EXPRESS LIMITED WARRANTY AND THE MANUFACTURER NEITHER ASSUMES NOR AUTHORIZES ANYONE TO ASSUME OR MAKE ANY OTHER OBLIGATION TOWARDS THE PRODUCT OTHER THAN THIS WARRANTY.

OPTIMA

• 5757 N. Green Bay Ave. Milwaukee, WI 53209 888.8OPTIMA
• (888.867.8462)
• www.optimabatteries.com.

References

• OPTIMA Batteries Deep Cycle & AGM Batteries for Cars, Trucks & Marine - optimabatteries

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