TELWIN 816190 Electromig 450 Synergic Acc Instruction Manual

June 16, 2024
TELWIN

816190 Electromig 450 Synergic Acc

Product Information

Specifications

  • Model: ELECTROMIG 450 SYNERGIC + ACC.

  • Manufacturer: Telwin SPA

  • Address: Via della Tecnica, 3 36030 Villaverla (VI) –
    ITALY

  • Website: www.telwin.com

Description

The ELECTROMIG 450 SYNERGIC + ACC. is a welding machine with the
following specifications:

  • Adjustment Range in DC: 20 – 320 / 20 – 400 A

  • Maximum Open Circuit Voltage in DC: 106 / 73 V

  • Three-phase Network Voltage: 230 / 400 V

  • Maximum DC Current according to EN60974-1: 320 @ 25% / 400 @
    30% A

  • Maximum Absorbed Current: 33 / 25 A

  • Frequency of the Network: 50 / 60 Hz

  • Current at 60% in DC: 200 / 270 A

  • Absorbed Current at 60%: 17 / 15 A

  • Maximum Absorbed Power: 12.6 / 16.5 kW

  • Power Factor (cosphi): 0.9

  • Stainless Steel Welding Wire Diameter: 0.8 – 2 mm

  • Brazing Wire Diameter: 0.8 – 1.2 mm

  • Weight: 73 kg

  • Power Absorbed at 60%: 6.4 / 9.4 kW

  • Usable Electrode Diameter in DC: 1.6 – 8 mm

  • Aluminum Welding Wire Diameter: 0.8 – 1.6 mm

  • Protection Degree: IP23

  • EAN Code: 8004897994635

Accessories (On Demand)

  • ARGON Bottle Adapter IT 432036

  • Pressure Reducer with 2 Gauges, 32 L/min 722346

  • ST26V TIG Torch AX50 4M 742058

  • MT36 MIG Torch 4M 742187

  • MT36 MIG Torch 5M 742188

  • Manual Remote Control with 1 Potentiometer 802219

  • RC-20 Remote Control with 2 Potentiometers, 10 M Cable
    802336

  • 70mmq 10M Connection Cable with 14 Poles 802349

  • 95mmq 30M Aqua Connection Cable 802470

  • MMA Welding Kit, 350A, 35mmq, 4+3M AX50 801095

  • Aluminum Welding Kit, Diameter: 11.6mm, D807273

  • 70mmq 4M Connection Cable with 14 Poles 802348

  • Flux Cored Wire Kit, Diameter: 1-1.6mm, 802466

  • Adaptor Spool 200mm 802486

  • VANTAGE RED XL MMA/MIG-MAG/TIG Mask 802936

  • Double Bottle Support Kit 803067

  • Electrode Holder with 35mmq Cable, 4M AX50 804124

  • Quick Gas Coupling 804208

  • Wire Feeder Wheels Kit 804224

  • Push-Pull Plug Kit 982219

Product Usage Instructions

Step 1: Setup

Before using the ELECTROMIG 450 SYNERGIC + ACC., make sure
to:

  1. Place the machine on a stable and level surface.

  2. Connect the machine to a three-phase power supply of 230/400
    V.

  3. Ensure that the power supply is grounded properly.

Step 2: Adjustments

Follow these steps to adjust the machine for welding:

  1. Set the desired current using the adjustment range of 20 – 320
    A for DC or 20 – 400 A for DC.

  2. Choose the appropriate welding wire diameter based on the
    material you are working with.

  3. If necessary, adjust the power factor (cosphi) to optimize
    power consumption.

Step 3: Welding Process

Now you are ready to start welding with the ELECTROMIG 450
SYNERGIC + ACC.:

  1. Put on appropriate safety gear such as welding gloves, helmet,
    and protective clothing.

  2. Hold the welding torch firmly and position it at the desired
    starting point.

  3. Depress the torch trigger to start the arc and begin the
    welding process.

  4. Maintain a steady hand and move the torch along the intended
    welding path.

  5. Adjust the welding current as needed for different materials
    and thicknesses.

FAQ

Q: Can I use the ELECTROMIG 450 SYNERGIC + ACC. for aluminum

welding?

A: Yes, you can use the machine for aluminum welding. The
recommended welding wire diameter is 0.8 – 1.6 mm.

Q: What is the IP23 protection degree?

A: The IP23 protection degree means that the machine is
protected against solid objects greater than 12.5 mm in diameter
and against water spray up to 60 degrees from vertical.

Q: How can I control the welding process remotely?

A: You can use the Manual Remote Control or the RC-20 Remote
Control, both available as accessories. These controls allow you to
adjust the welding parameters from a distance.

ELECTROMIG 450 SYNERGIC + ACC.

Telwin SPA – Via della Tecnica, 3 36030 Villaverla (VI) – ITALY www.telwin.com

ELECTROMIG 450 SYNERGIC + ACC. – PAG. 1/5

DESCRIPTION
Poste de soudage inverter multiprocessus MIG-MAG / FLUX / BRASAGE / MMA et TIG DC-Lift contrôlé par microprocesseur, avec dévidoir à 4 rouleaux. Flexibilité d’emploi avec différents matériaux soudés (acier, acier inox, aluminium) ou soudobrasés (tôles galvanisées). Ample variété de champs d’application, allant de l’industrie, à l’entretien, en passant par l’installation et les interventions en carrosserie. Le réglage synergique rend le produit simple à utiliser. La technologie ATC, Made in Telwin, permet d’obtenir avec grande facilité d’excellents soudages sur de fines épaisseurs grâce à un contrôle avancé de l’arc. Caractéristiques : – Fonctionnement en manuel et synergique ; – 40 courbes synergiques prédisposées ; – Possibilité de créer, sauvegarder et rappeler des programmes de soudage personnalisés ; – Réglages en MIG-MAG : rampe de montée du fil, réactance électronique, temps de brûlure finale du fil (burn-back), post-gaz ; – Sélection du fonctionnement 2 / 4 temps, Bi-Level, spot, épaisseurs matériaux en pouces et mm ; – Réglages en MMA : hot start, arc force, anti-stick ; – Sélection VRD. – Protections : thermostatique, surtension, sous-tension, surintensité, moto-générateur (+ / -15%) ; – TIG Lift. Fourni avec torche MIG-MAG, câble et pince de masse.

DONNÉES TECHNIQUES

CODE 816190
PLAGE DE REGLAGE EN DC 20 – 320 / 20 – 400 A
TENSION A VIDE MAX EN DC 106 / 73 V

TENSION DE RESEAU TRIPHASE 230 / 400 V
COURANT MAX DC EN60974-1 320 @ 25% / 400 @ 30% A
COURANT ABSORBEE MAX 33 / 25 A

Telwin SPA – Via della Tecnica, 3 36030 Villaverla (VI) – ITALY www.telwin.com

FREQUENCE DU RESEAU 50 / 60 Hz
COURANT AU 60% EN DC 200 / 270 A
COURANT ABSORBEE AU 60% 17 / 15 A
ELECTROMIG 450 SYNERGIC + ACC. – PAG. 2/5

PUISSANCE ABSORBEE MAX 12,6 / 16,5 kW
FACTEUR DE PUISSANCE (cosphi) 0,9
D.FIL DE SOUDAGE INOX 0,8 – 2 mm
D.FIL POUR BRASAGE 0,8 – 1,2 mm
POIDS 73 kg

PUISSANCE ABSORBEE AU 60% 6,4 / 9,4 kW
D.ELECTRODE UTILISAB. DC 1,6 – 8 mm
D.FIL DE SOUDAGE ALUM. 0,8 – 1,6 mm
DEGRE DE PROTECTION IP23
CODE EAN 800489799463 5

ACCESSOIRES SUR DEMANDE

RENDEMENT 89 %
D.FIL DE SOUDAGE ACIER 0,6 – 2 mm
D.FIL DE SOUDAGE FOURRE 1 – 2 mm
DIMENSIONS (LxLxH) 103 x 51 x 145 cm

ADAPTATEUR BOUTEILLE ARGON IT 432036

REDUCTEUR PRESSION 2 MANOMETRES 32 Lmin 722346

ST26V TORCHE TIG AX50 4M 742058

MT36 TORCHE MIG 4M 742187

Telwin SPA – Via della Tecnica, 3 36030 Villaverla (VI) – ITALY www.telwin.com

ELECTROMIG 450 SYNERGIC + ACC. – PAG. 3/5

MT36 TORCHE MIG 5M 742188
COMMANDE A DISTANCE MANUELLE 1 POT. 802219
RC-20 10 M COMMANDE 2POT 802336
CABLE DE BRANCHEMENT 70MMQ 10M 14 POLES 802349
CABLE DE BRANCHEMENT 95MMQ 30M AQUA 802470

KIT SOUDAGE MMA 350A 35 MMQ 4+3M AX50 801095
KIT SOUDAGE ALUMINIUM D. 11,6 MM 802273
CABLE DE BRANCHEMENT 70MMQ 4M 14 POLES 802348
KIT SOUDAGE FIL FOURRE D. 1-1,6 MM 802466
BOBINE ADAPTEUR 200 MM 802486

Telwin SPA – Via della Tecnica, 3 36030 Villaverla (VI) – ITALY www.telwin.com

ELECTROMIG 450 SYNERGIC + ACC. – PAG. 4/5

VANTAGE RED XL MASQUE MMA/MIG-MAG/TIG 802936

KIT SUPPORT DOUBLE BOUTEILLE 803067

PINCE PORTELECTRODE + CABLE 35MMQ 4M AX50 804124

ATTELAGE RAPIDE GAZ 804208

KIT ROUES DEVIDOIR 804224
KIT FICHE PUSH PULL 982219

KIT SUPPORT POLYVALENT POUR GÉNÉRATEUR 804403

TÉLÉCHARGER
IMAGE DU CATALOGUE

MANUEL D’INSTRUCTIONS

VUES ÉCLATÉES

Telwin SPA – Via della Tecnica, 3 36030 Villaverla (VI) – ITALY www.telwin.com

ELECTROMIG 450 SYNERGIC + ACC. – PAG. 5/5

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