DFI BMAL Modular Designed Box IPC User Manual

: June 15, 2024
: DFI

BMAL Modular Designed Box IPC

Product Information

Specifications

Product Name: BMAL Modular-Designed Box IPC
Website: www.dfi.com

About this Manual

An electronic file of this manual can be obtained from the DFI
website at www.dfi.com. To
download the user’s manual from our website, please go to Support

Download Center. On the Download Center page, select your
product or type the model name and click Search to find all
technical documents including the user’s manual for a specific
product.

Warranty

1. Warranty does not cover damages or failures that arised from
misuse of the product, inability to use the product, unauthorized
replacement or alteration of components and product
specifications.

2. The warranty is void if the product has been subjected to
physical abuse, improper installation, modification, accidents or
unauthorized repair of the product.

3. Unless otherwise instructed in this user’s manual, the user
may not, under any circumstances, attempt to perform service,
adjustments or repairs on the product, whether in or out of
warranty. It must be returned to the purchase point, factory or
authorized service agency for all such work.

Product Usage Instructions

Static Electricity Precautions

When handling the product, it is important to take precautions
against static electricity to prevent damage. Before touching any
internal components, make sure to discharge any static electricity
by grounding yourself. You can do this by touching a grounded metal
object or wearing an anti-static wrist strap.

Safety Measures

Follow these safety measures to ensure safe usage of the
product:

Keep the product away from liquids and moisture.
Avoid exposing the product to extreme temperatures or direct
sunlight.
Do not place heavy objects on top of the product.
Use only the provided power adapter and cables.

Safety Precautions

Please adhere to the following safety precautions:

Do not attempt to disassemble or repair the product yourself.
Refer all servicing to qualified personnel.
Do not use the product if it appears damaged or if there are
any exposed wires.
Do not insert any foreign objects into the product’s ports or
connectors.
Keep the product out of reach of children.

About the Package

The product package should include the following items:

BMAL Modular-Designed Box IPC
User’s Manual
Power Adapter
Interface Cables

Chapter 2 – Getting Started

This chapter provides instructions on how to get started with
the product. It includes information on initial setup, power
connection, and basic configuration.

Chapter 3 – Installing Devices

This chapter guides you through the process of installing
additional devices to enhance the functionality of the product. It
includes step-by-step instructions for connecting and configuring
various devices.

Chapter 4 – Jumper Settings

This chapter explains the jumper settings of the product. It
provides detailed instructions on how to clear CMOS data, select
the power-on mode, and enable power over serial.

Chapter 5 – Ports and Connectors

This chapter provides an overview of the ports and connectors
available on the product. It includes information on the top and
bottom I/O ports, as well as their respective functions.

Chapter 6 – Assembling and Mounting

This chapter covers the assembly and mounting process of the
product. It includes instructions on how to properly assemble the
components and mount the product using VESA or wall mounts.

FAQ

Q: Where can I download the user’s manual for this

product?

A: You can download the user’s manual from the DFI website at
www.dfi.com. Go to Support >
Download Center, select your product or type the model name, and
click Search to find all technical documents including the user’s
manual.

Q: What should I do if my product is damaged or not functioning

properly?

A: If your product is damaged or not functioning properly,
please refer to the warranty terms. If the product is within
warranty, contact the purchase point, factory, or authorized
service agency for assistance. Do not attempt to repair the product
yourself.

Chapter 1 Introduction

BMAL
Modular-Designed Box IPC User’s Manual
1

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Copyright
This publication contains information that is protected by copyright. No part of it may be reproduced in any form or by any means or used to make any transformation/adaptation without the prior written permission from the copyright holders. This publication is provided for informational purposes only. The manufacturer makes no representations or warranties with respect to the contents or use of this manual and specifically disclaims any express or implied warranties of merchantability or fitness for any particular purpose. The user will assume the entire risk of the use or the results of the use of this document. Further, the manufacturer reserves the right to revise this publication and make changes to its contents at any time, without obligation to notify any person or entity of such revisions or changes. Changes after the publication’s first release will be based on the product’s revision. The website will always provide the most updated information.
© 2020. All Rights Reserved.
Trademarks
Product names or trademarks appearing in this manual are for identification purpose only and are the properties of the respective owners.

FCC and DOC Statement on Class A
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: · Reorient or relocate the receiving antenna. · Increase the separation between the equipment and the receiver. · Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected. · Consult the dealer or an experienced radio TV technician for help.
Notice:
1. The changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
2. Shielded interface cables must be used in order to comply with the emission limits.

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Chapter 1 Introduction

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Table of Contents
Copyright ………………………………………………………………….2
Trademarks ……………………………………………………………….2
FCC and DOC Statement on Class A ………………………………2
About this Manual ………………………………………………………4
Warranty ………………………………………………………………….4
Static Electricity Precautions …………………………………………4
Safety Measures…………………………………………………………4
Safety Precautions ……………………………………………………..5
About the Package ……………………………………………………..5
Chapter 1 – Introduction………………………………………………6 Overview ……………………………………………………………………… 6 Key Features …………………………………………………………………6 Specifications…………………………………………………………………7 Box Modules………………………………………………………………….7 Product Overview……………………………………………………………8 Mechanical Dimensions ……………………………………………………9
Chapter 2 – Getting Started ………………………………………..10
Chapter 3 – Installing Devices……………………………………..11
Chapter 4 – Jumper Settings……………………………………….14 Clear CMOS Data …………………………………………………………. 14 Power-on Mode Select…………………………………………………… 14 Power over Serial…………………………………………………………. 15
Chapter 5 – Ports and Connectors ………………………………..16
Chapter 1 Introduction

Top I/O Ports………………………………………………………………. 16 Bottom I/O Ports …………………………………………………………. 16
USB Ports……………………………………………………………………………………… 17 COM (Serial) Ports ………………………………………………………………………….. 18 Graphics Interfaces…………………………………………………………………………. 19 Audio Output…………………………………………………………………………………. 19 DC-in Power Connector & Remote Power-on Switch ……………………………… 20 (Power board) ……………………………………………………………………………….. 20 Power Management Switch ………………………………………………………………. 20 RJ45 LAN Ports………………………………………………………………………………. 21 Digital I/O & Power Connector ………………………………………………………….. 21 Expansion Slots ……………………………………………………………………………… 22 Battery…………………………………………………………………………………………. 22
Chapter 6 – Assembling and Mounting …………………………23 VESA/Wall Mount …………………………………………………………. 23
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About this Manual
An electronic file of this manual can be obtained from the DFI website at www.dfi.com. To download the user’s manual from our website, please go to Support > Download Center. On the Download Center page, select your product or type the model name and click “Search” to find all technical documents including the user’s manual for a specific product.
Warranty
1. Warranty does not cover damages or failures that arised from misuse of the product, inability to use the product, unauthorized replacement or alteration of components and product specifications.
2. The warranty is void if the product has been subjected to physical abuse, improper installation, modification, accidents or unauthorized repair of the product.
3. Unless otherwise instructed in this user’s manual, the user may not, under any circumstances, attempt to perform service, adjustments or repairs on the product, whether in or out of warranty. It must be returned to the purchase point, factory or authorized service agency for all such work.
4. We will not be liable for any indirect, special, incidental or consequential damages to the product that has been modified or altered.

Static Electricity Precautions
It is quite easy to inadvertently damage your PC, system board, components or devices even before installing them in your system unit. Static electrical discharge can damage computer components without causing any signs of physical damage. You must take extra care in handling them to ensure against electrostatic build-up. 1. To prevent electrostatic build-up, leave the system board in its anti-static bag until you are
ready to install it. 2. Wear an antistatic wrist strap. 3. Do all preparation work on a static-free surface. 4. Hold the device only by its edges. Be careful not to touch any of the components, contacts
or connections. 5. Avoid touching the pins or contacts on all modules and connectors. Hold modules or con-
nectors by their ends.
Important: Electrostatic discharge (ESD) can damage your processor, disk drive and other components. Perform the upgrade instruction procedures described at an ESD workstation only. If such a station is not available, you can provide some ESD protection by wearing an antistatic wrist strap and attaching it to a metal part of the system chassis. If a wrist strap is unavailable, establish and maintain contact with the system chassis throughout any procedures requiring ESD protection.
Safety Measures
To avoid damages to the system: · Use the correct AC input voltage range. To reduce the risk of electric shock: · Unplug the power cord before removing the system chassis cover for installation or servicing. After installation or servicing, cover the system chassis before plugging the power cord. Battery: · Danger of explosion if battery incorrectly replaced. · Replace only with the same or equivalent type recommend by the manufacturer. · Dispose of used batteries according to local ordinance.

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Chapter 1 Introduction

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Safety Precautions
· Use the correct DC input voltage range. · Unplug the power cord before removing the system chassis cover for installation or servic-
ing. After installation or servicing, cover the system chassis before plugging the power cord. · Danger of explosion if battery incorrectly replaced. · Replace only with the same or equivalent type recommend by the manufacturer. · Dispose of used batteries according to local ordinance. · Keep this system away from humidity. · Place the system on a stable surface. Dropping it or letting it fall may cause damage. · The openings on the system are for air ventilation to protect the system from overheating.
DO NOT COVER THE OPENINGS. · Place the power cord in such a way that it will not be stepped on. Do not place anything on
top of the power cord. Use a power cord that has been approved for use with the system and that it matches the voltage and current marked on the system’s electrical range label. · If the system will not be used for a long time, disconnect it from the power source to avoid damage by transient overvoltage. · If one of the following occurs, consult a service personnel: – The power cord or plug is damaged. – Liquid has penetrated the system. – The system has been exposed to moisture. – The system is not working properly. – The system dropped or is damaged. – The system has obvious signs of breakage. · The unit uses a three-wire ground cable which is equipped with a third pin to ground the unit and prevent electric shock. Do not defeat the purpose of this pin. If your outlet does not support this kind of plug, contact your electrician to replace the outlet. · Disconnect the system from the DC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning.

About the Package
The package contains the following items. If any of these items are missing or damaged, please contact your dealer or sales representative for assistance. · 1 Single box · 1 3 pin Terminal Block Connector · 1 2 pin Terminal Block Connector · 2 Mini PCIe screw · 4 SATA screw The board and accessories in the package may not come similar to the information listed above. This may differ in accordance to the sales region or models in which it was sold. For more information about the standard package in your region, please contact your dealer or sales representative.

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Chapter 1 Introduction

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Chapter 1 – Introduction
Overview
Top View

Chapter 1
Key Features · Support Adaptive Display Platform · Supports 24V / 9~48V Power Board Module · Accessible 2.5″ SATA Drive Bay · 12V/24V/48V Ignition Power Control · Wide Operating Temperature: -40 to 70°C

Bottom View

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Chapter 1 Introduction

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Chapter 1

Specifications

Box Modules

Processor

Intel Atom® Processor E3900 Series, BGA 1296

Memory
BIOS Graphics

Intel Atom® x5-E3940 Processor, Quad Core, 2M Cache, 1.6GHz (1.8GHz), 9.5W Intel® Celeron® Processor N3350, Dual Core, 2M Cache, 1.1GHz (2.4GHz), 6W One 204-pin SODIMM up to 8GB Single Channel DDR3L 1866MHz Insyde SPI 128Mbit (supports UEFI support only) · Intel® HD Graphics Display port: DP++ & VGA or DVI-D (DVI-D available upon request)

DP++: resolution up to 4096×2160 @ 60Hz VGA: resolution up to 2560×1600 @ 60Hz DVI-D: resolution up to 1920×1200 @ 60Hz Triple Display: Panel Module, DP++, VGA or DVI-D

Supported applications: OpenGL 4.2, DirectX 11.1, OpenCL 1.2, OpenGL ES 3.0

Supported Codecs:

HW Decode: H.264, MPEG2, VC1, VP8, H.265, MPEG4

HW Encode: H.264, MPEG2, MPEG4

Audio

Realtek ALC262

Storage

1 x 2.5″ SATA 3.0 Drive Bay (externally accessible)

1 x mini-mSATA (shared by half-size mini-PCIe socket)

Expansion

1 x Full-size Mini PCIe (USB/PCIe)

1 x Half-size Mini PCIe (USB/PCIe/mSATA)

1 x SIM Slot

Audio Controller Realtek ALC262

Ethernet Controller 2 x Intel® I210AT PCIe (10/100/1000Mbps)

Top I/O Ports

2 x RS-232/422/485 (DB-9)

2 x RS-232/422/485 (available upon request); support 5V/12V Power

2 x GbE (RJ-45) (10/100/1000Mbps) Support Jumbo Frame, IEEE1588v2, WOL, PXE 802.3 af PoE (PSE), Individual Port 15.4W (available upon request)

1 x Power button

4 x Wi-Fi module antenna holes

4 x DI / 4 x DO (10-pin terminal block) (available upon request)

Bottom I/O Ports

Distant power switch & reset switch Power management switch 2 x USB 3.0 (type A) 2 x USB 2.0 (type A) 2 x USB 2.0 (available upon request) 1 x Line-out & 1 x Mic-in port 1 x DC-in connector (terminal block) 1 x SATA Drive Bay

Watchdog Timer Power
OS Support (UEFI only)

1 x DP++ & 1 x VGA or DVI-D port (DVI-D available upon request) System Reset, Programmable via Software from 1 to 255 Seconds 24 VDC Input (available upon request) 9~48 VDC Input (available upon request) Power Management Includes Ignition On/Off and System On/Off Delay Time Control
Windows 10 IoT Enterprise 64-bit

Chapter 1 Introduction

Mechanism Mounting Dimensions (W x H x D) Weight Environment
Tests and Certification Certifications Patent No. (Taiwan)
7

Construction: sheet metal IP Rating: IP65 front panel protection Mounting: VESA mount (This is optional. Please contact your sales representative for more information.) VESA Mount 180119.451 1.1KG · Operating Temperature
Please refer to Panel Modules Specifications next page · Storage Temperature
Please refer to Panel Modules Specifications next page · Relative Humidity
5 to 90% RH (non-condensing) Shock: Non-operation: 50G, 20ms, half sine wave, 1 time for ± X, ± Y, ± Z direction Vibration: Non-operation: 1.5G, 10~200 Hz random, x, y, z each axis/30 min CE / FCC Class A I670589
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Chapter 1

Product Overview

Top View

COM 1
(RS232/RS422/RS485) COM 2
(RS232/RS422/RS485)

VGA

LAN 1 LAN 2

Power Button
Antenna Hole Power Button Press to power on or power off the system. COM Ports COM 1 and COM 2 can be an RS232, RS422 or RS485 port. LAN Ports Connect a network device or a Ethernet cable for network connectivity. VGA Port Connects the VGA port of a display. Wireless Antenna Holes Reserved for installing wireless antennas.

Chapter 1 Introduction

Bottom View
Power Connector

Power Management Switch Line-out
HDD LED USB 3.0 USB 2.0 Mic-in Status LED

Reset Switch

Distant Switch

Grounding

DP++

SATA Drive Bay

DC-in Power Connector Plug a power adapter into this 3-pin terminal block (or optional DC-in jack).

Line-out & Mic-in Connects a speaker and a microphone.

USB 3.0 & USB 2.0 Ports Connect USB 3.0 devices as well as devices from previous version such as USB 2.0 or USB 1.1.

DP++ Port Connects to the dual-mode DisplayPort of a display.

VGA Port Connects to the VGA port of a display. Power Management Switch
AT Mode: The system powers on when power is applied. ATX Mode: The system powers on via the power button or the auto power-on setting in the BIOS. IGN Mode: The system powers on via the ignition control with settings of on/off delay in the BIOS, plus low-voltage protection (i.e. the system will not power on if the car battery’s voltage is below 10.5, 21V and 42V for 12V input, 24V and 48V input respectively). Note that for this mode to work, please switch the AT/ATX mode to ATX. Also note this mode is not available for systems with a DC-in jack (optional).
Remote Switch Connects distant power switch.

Reset Switch Press to reset the system without powering off the system first.

SATA Drive Bay Insert a SATA drive.

HDD LED (Yellow)/ Status LED (Green) Indicates the status of hard disk drives/system operation.

HDD LED

Status LED

HDD State

Disk access activity

Disk drives present or not present

System Status

Powered on

Power-on Power-off
Delay enabled in the BIOS

S4, S5
Power States

LED Behavior

Blink

Off

LED Behavior

Always ON

Blinking

Off

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Mechanical Dimensions

Chapter 1

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Chapter 1 Introduction

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Chapter 2
Chapter 2 – Getting Started
Preparing the System
Before you start using the system, you need the following items: · SATA HDD or mini-mSATA card · AC power adapter
Installing Devices
The following devices can be installed in the system. · SODIMM · mini-mSATA cards · Mini PCIe cards
Configuring the BIOS
To get you started, you may need to change configurations such as the date, time and the type of hard disk drive. 1. Power on the system. 2. After the memory test, the message “Press DEL to run setup” will appear on the screen.
Press the Delete key to enter the BIOS setup utility.
Installing an Operating System
Depending on the method you choose to install your system, you may use a USB flash drive or install a CD-ROM drive to run the Operating System CD. Make sure that a SATA HDD or mini-mSATA card is already installed. 1. Refer to the following chapters for information on installing a SATA HDD or mini-mSATA
card. 2. Refer to your operating system manual for instructions on installing an operating system.
Installing the Drivers
The system requires you to install drivers for some devices to operate properly. Refer to the Supported Software chapter for instructions on installing the drivers.
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Chapter 2 – Getting Started

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Chapter 3

Chapter 3 – Installing Devices
Installing a SATA Drive
The SATA drive tray can be easily accessed without opening the system. However, the system does not support hot-swapping hard drives; turn off the system first.
1. Locate the drive tray on the bottom box IPC and open it by releasing the thumbscrews.

3. Slide the HDD into the drive bay by aligning the HDD’s data and power connectors with the system’s SATA data and power connectors. Then close the drive tray and secure the drive in place with the thumbscrews.

SATA Drive Tray Thumbscrew
2. Position the HDD on the drive tray and align the mounting holes of the HDD with the mounting holes of the drive tray. Then fasten the HDD with the provided mounting screws.

SATA Power / Data Cable

Chapter 3 – Installing Devices

Mounting Screw
11

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Chapter 3

Installing a SIM Card
The SIM card socket can be accessed without opening the chassis. It is located on the side of the box module. 1. Remove the screw to open the slot.
Side View

Removing the Chassis Cover
Installing internal components requires you to remove the chassis. Please use the following procedure to open the chassis cover. 1. Make sure the system and all other peripheral devices connected to it have been powered-
off. 2. Disconnect all power cords and cables. 3. The 4 mounting screws on the rear side of the system are used to secure the cover to the
chassis. Remove these screws and put them in a safe place for later use.

SIM Card Slot Screw 2. Insert the SIM card into the slot. Please place the card with the IC facing down and the
angled corner facing toward the socket so that it will be in contact with the system board.

Mounting Screw

4. Lift the cover to open the system. 5. The Mini PCIe and the SODIMM slots are readily accessible after removing the chassis
cover.

Mini PCIe Sockets
SODIMM Socket

Note: Be sure to insert the SIM card completely into the socket; you should feel a force of the spring that locks the card in place. To release the card, push it inward to unlock it.
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Chapter 3 – Installing Devices

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Chapter 3

Installing a SODIMM
The system supports one DDR3L SODIMM socket. To install a memory module, grasp the memory module by its edges and align the module’s notch with the socket’s notch; then insert the memory into the socket at an angle and push it down until you feel a click.

Installing a Mini PCIe Card/mini-mSATA
The system board is equipped with 2 Mini PCIe slots: one full-size (black) and one half-size (white) slots. Here we will demonstrate the installation of a full-size Mini PCIe card (working in conjunction with a SIM card) for 3G/4G connectivity. 1. Grasp the Mini PCIe card by its edges and align the notch in the connector of the PCIe
card with the notch in the connector on the system board.

Insert the Memory at an Angle

SODIMM Module Installed into the Socket

2. Push the Mini PCIe card down and use the provided mounting screws to secure the card on the system board. Mounting Screw

Note: The system can only accept DDR3L SODIMM modules. Please do not install any other types of memory modules.
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Chapter 3 – Installing Devices

Note: The system has one additional half-size Mini PCIe slot that supports Mini PCIe and SATA interfaces. You can switch between these interfaces via the BIOS setup utility.
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Chapter 4

Chapter 4 – Jumper Settings
Clear CMOS Data

LPC 14
1
SIM

LAN 2

LAN 1

12

SW2
ON

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

VGA

Battery 21

ON
CMOS (SW2)

1 SMBus (J6)

Intel Atom

COM 2 65
21 JP1

COM 1

9

2

6

1

5

COM 4 COM 3

JP2

USB2_6/7

1

10

Digital I/O (J7) 1

Digital I/O Power (J9)
1

DDR3L_ SODIMM

20
Connector to the power board
21

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

USB 2_3/4

Line-out MIC

Power Connector (J11)
1
Reset

Power-on Mode Select

LPC 14
1
SIM
20 Connector to the power board
21

LAN 2

LAN 1

12

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

VGA

Battery 21

ON
CMOS (SW2)

1 SMBus (J6)

Intel Atom

COM 2 65
21 JP1

COM 1

9

2

6

1

5

COM 4 COM 3

JP2

USB2_6/7

1

10

Digital I/O (J7) 1

Digital I/O Power (J9)
1

DDR3L_ SODIMM

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

Power Connector (J11)
1

Line-out MIC

USB 2_3/4

Reset

ATX Ignition Off

You can reconfigure the system with the default values stored in the ROM BIOS if you encounter the following situations:

a) CMOS data becomes corrupted. b) You forgot the supervisor or user password.

To load the default values stored in the ROM BIOS, please follow these steps below:

1. Power off the system and unplug the power cord.

2. Adjust SW2-2 to “On”. Wait for a few seconds and set the switch back to its default position “Off”.

3. Now plug the power cord and power on the system.

Clear CMOS Data
Normal (default) Clear CMOS

SW2-2
SW2-2 Off SW2-2 On

Switch 4 is used to select the power-on mode.

AT Ignition On

Power-on Mode Select

SW4

Power-on via AT/ATX power On (AT)/Off (ATX, default)

Power on via Ignition

On/Off (default)

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Chapter 4 – Jumper Settings

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Chapter 4

Power over Serial

6

5

2

1

LPC 14
1
SIM

LAN 2

LAN 1

12

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

VGA

Battery 21

ON
CMOS (SW2)

1 SMBus (J6)

COM 2 65

COM 1

9

21

JP1

2

6

1

5

COM 4 COM 3

2

6

JP2

USB2_6/7

1

10

1

5

Digital I/O

(J7) 1

Intel Atom

Digital I/O Power (J9)
1

DDR3L_ SODIMM

20
Connector to the power board
21

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

USB 2_3/4

Line-out MIC

Power Connector (J11)
1
Reset

JP1 (for COM 1) and JP2 (for COM 2) are designed to configure the Serial COM ports to provide power. The pin functions of COM 1 and COM 2 will vary according to the jumpers’ settings.

COM Power Select:

COM1 (JP1), COM2 (JP2)

COM (default)

3-4 (RI: No.9 pin)

COM with power 5-6 (+5V), 1-2 (+12V) On

JP1 (for COM 1), JP2 (for COM 2)

1

2

1

2

1

2

5

6

3-4 (RI) On: COM (default)

5

6

1-2 (+12V) On: COM with power
COM 1/ COM 2

5

6

5-6 (+5V) On: COM with power

DCD RXD TXD DTR GND

1 2345

1 23 4 5

DSR RTS CTS
RI

67 8 9 RS232

DSR RTS CTS +12V

6 789 COM with Power
(+12V)

DSR RTS CTS +5V

6 789 COM with Power
(+5V)

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Chapter 4 – Jumper Settings

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Chapter 5 – Ports and Connectors
Top I/O Ports

Chapter 5
Bottom I/O Ports

COM 1

(RS232/RS422/RS485) COM 2 (RS232/RS422/RS485)

VGA

LAN 1 LAN 2

Antenna Hole

Power Button

The top I/O consists of the following ports and connectors: · Buttons & LEDs:
Power button with LED (Green)
· Serial Communication Ports: COM 1 and COM 2 can be an RS232, RS422 or RS485 port.
· Display Ports: VGA
· Ethernet Ports: LAN 1 & LAN 2

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Chapter 5 Ports and Connectors

Power Connector

Power Management Switch Line-out
HDD LED USB 3.0 USB 2.0 Mic-in Status LED

Distant Switch

Grounding

DP++

SATA Drive Bay

Reset Switch

The bottom I/O consists of the following ports and connectors:
· Buttons, Switches & LEDs: Reset switch Power management switch (ignition on/off control & AT/ATX mode) Remote power-on switch HDD LED (Yellow) and status LED (Green)
· Audio Ports: Line-out & microphone ports
· Power Connector: 3-pin terminal block with ignition control
· Display Ports: DP++ port
· USB Ports: 2 USB 3.0 ports & 2.0 ports
· SATA Drive Bay

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Chapter 5

USB Ports

LPC 14
1
SIM
20 Connector to the power board
21

LAN 2

LAN 1

12

ON
CMOS (SW2)

Battery 21

1 SMBus (J6)

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

USB 2 USB 1
USB 3.0

USB 4 USB 3
USB 2.0

Line-out MIC

Power Connector (J11)
1
Reset

USB 2_3/4

VGA

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

Intel Atom

COM 2 65
21 JP1

2

1

JP2

DDR3L_ SODIMM

Digital I/O Power (J9)
1

Digital I/O (J7) 1

10

USB2_6/7

1

COM 4 COM 3

5

1

6

9

COM 1

USB 2.0 USB 6/7

10 9

N.C

Key

Ground

+Data1

+Data0

-Data1

-Data0

VCC

21

Driver Installation
You may need to install the proper drivers in your operating system to use USB devices. Refer to Chapter 8 for more information.
Wake-On-USB Keyboard/Mouse
The Wake-On-USB Keyboard/Mouse function allows you to use a USB keyboard or USB mouse to wake up a system from the S3 (STR – Suspend To RAM) state.
Important: If you are using the Wake-On-USB Keyboard/Mouse function for 2 USB ports, the +5V_standby power source of your power supply must support 1.5A. For 3 or more USB ports, the +5V_standby power source of your power supply must support 2A.

The USB device allows data exchange between your computer and a wide range of simultaneously accessible external Plug and Play peripherals. The system board is equipped with 2 onboard USB 3.0 ports (USB 1 & USB 2) and 2 onboard USB 2.0 ports (USB 3 & USB 4). The 10-pin connector allows you to connect 2 additional USB 2.0 ports (USB 6-7).
BIOS Setting
Configure the onboard USB in the Advanced menu (“USB Configuration” submenu) of the BIOS. Refer to Chapter 7 for more information.
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Chapter 5 Ports and Connectors

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COM (Serial) Ports

Chapter 5
COM Port Connector
COM 1/ COM 2 (RS232 with Power /422/485) / COM 2 (RS232 with power/422/485)

LPC 14
1
SIM
20 Connector to the power board
21

LAN 2

DATA+ DATAN.C. N.C. GND

DCD RXD TXD DTR GND RX+ RXTX+ TXGND

LAN 1

12

ON
CMOS (SW2)

DP DP
USB 3_1/2 power mode (SW4)
12 LED LED

1 SMBus (J6)

Battery 21

VGA

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

Intel Atom

COM 2 65
21 JP1

USB 2_3/4

Power Connector (J11)
1
Reset

Line-out MIC

DDR3L_ SODIMM

Digital I/O Power (J9)
1

Digital I/O (J7) 1

10

USB2_6/7

1

JP2

COM 4 COM 3

5

1

6

2

9

COM 1

COM 1 COM 2

COM 4

COM 3

2

1

9

COM 1 to COM 4 can be selected among RS232, 422 and 485. In addition, COM 1 and COM 2 can be selected to supply +12V or +5V power on Pin 9 (default: RI). Please use the BIOS setup utility to configure serial port communication mode for COM 1 to COM 4.
BIOS Setting
Configure the serial ports including the serial communication mode in the Advanced Configuration (“Super I/O Configuration” submenu) of the BIOS. Refer to Chapter 7 for more information.

N.C. N.C. N.C. N.C.

1 2345

DSR RTS CTS (or) R+I5V (or)+12V N.C. N.C. N.C. N.C.

6 7 89 RS232

6 7 89 RS422
Full Duplex

6 7 89 RS485

COM 3/ COM 4 (RS232/422/485)

DATANC. NC. NC.

RXDTXDNC. NC.

CTS

DSR

DTR

RXD

2

1

9

RI

RTS

GND

TXD

DCD

RS232

2

1

9

1

9

DATA+ NC. NC. NC. NC.

RXD+ TXD+
NC. NC. NC.

RS422 Full Duplex

RS485

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Chapter 5 Ports and Connectors

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Graphics Interfaces
The display ports consist of the following: · 1 VGA port · 1 DP++ port

Chapter 5
Audio Output

LPC 14
1
SIM
20 Connector to the power board
21

LAN 2

LAN 1

12

LAN 1

12

ON
CMOS (SW2)

Battery 21

ON
CMOS (SW2)

1 SMBus (J6)

Battery 21

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

1 SMBus (J6)

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

VGA

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

VGA

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

Intel Atom

COM 2 65
21 JP1

USB 2_3/4

COM 2 65
21 JP1

USB 2_3/4

2

1

JP2

6

5

USB2_6/7

COM 1

9

1

COM 4 COM 3

10

Line-out MIC

DDR3L_ SODIMM

10

USB2_6/7

JP2

5

1

6

2

9

Line-out Mic-in

Line-out MIC

DDR3L_ SODIMM

1

9

1

Digital I/O (J7) 1

Digital I/O Power (J9)
1

Power Connector (J11)
1
Reset

COM 1

COM 4 COM 3

1

9

1

Digital I/O (J7) 1

Digital I/O Power (J9)
1

Power Connector (J11)
1
Reset

VGA Port The VGA port is used for connecting a VGA monitor. Connect the monitor’s 15-pin D-shell cable connector to the VGA port. After you plug the monitor’s cable connector into the VGA port, gently tighten the cable screws to hold the connector in place.
DP++ Port The DisplayPort is a digital display interface used to connect a display device such as a computer monitor. It is used to transmit audio and video simultaneously. The interface, which is developed by VESA, delivers higher performance features than any other digital interfaces.

Front Audio This Line-out jack is used to connect a headphone or external speakers. And the MIC-in connector is used to connect an external microphone.
Driver Installation Install the audio drivers. Refer to Chapter 8 for more information.

Driver Installation Install the graphics driver. Refer to Chapter 8 for more information.
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Chapter 5 Ports and Connectors

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Chapter 5

DC-in Power Connector & Remote Power-on Switch (Power board)

Power Management Switch

LPC 14
1
SIM
20 Connector to the power board
21

LAN 2

LAN 1

12

ON
CMOS (SW2)

Battery 21

1 SMBus (J6)

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

VGA

1920

Intel Atom

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

Connector to the mainboard

Power-on Mode Select

SW4

COM 2 65
21 JP1

USB 2_3/4

Distant

12

Power-on via AT/ATX power On (AT)/Off (ATX, default)

2

1

JP2

6

5

USB2_6/7

COM 1

9

1

COM 4 COM 3

10

Switch

DC-in

1 2 (3-pin terminal)

SW

1 2 3 DC-in

IGN V- V+

Power on via Ignition

On/Off (default)

Line-out MIC

DDR3L_ SODIMM

Power Connector (J11)
1
Reset

1

9

1

Digital I/O (J7) 1

Digital I/O Power (J9)
1

GND Power

1

Button

The 3-pole power connector connects to a car battery for power supply. Note that the system accepts a wide power range of 9 to 48V with in-vehicle power management that includes Battery Low-Voltage Protection and System on/off Delay Time control; please refer to the “Advanced” menu (“Advanced” > “IGN Configuration”) in the BIOS. Refer to “IGN Configuration” in Chapter 7.

The system powers on via the ignition control with settings of power on/off delay in the BIOS, plus protection from low voltage (i.e. the system will not power on if the car battery’s voltage is below 10.5, 21V and 42V for 12V input, 24V and 48V input respectively). Note that for this mode to work, please switch the adjacent AT/ATX mode to ATX first. Also note this mode is not available for systems with a DC-in jack (optional). System shutdown with power management setting set to IGN mode

Using car ignition to power on or power off the system, you can power on or power off the system with a specific on/off delay time. These flowcharts below and on the right illustrate the startup and shutdown processes that the system goes through using ignition power control.
System on

Low Voltage

Yes

Protection

Enabled?

Battery >10.5 V (12V
input)
or >21V (24V input)
or >42 V (48V input)

No After 30 seconds

Power-off After 30 seconds Signal

System startup with power management setting set to IGN mode

No Yes

System off

ACC on

Counts down System-on Delay Time

System boots

System on

20

ACC off

Counts down System-off delay time

System Shutdown Process

Disconnects standby power

System off

Chapter 5 Ports and Connectors

www.dfi.com

RJ45 LAN Ports

Chapter 5
Digital I/O & Power Connector

LPC 14
1
SIM
20 Connector to the power board
21

LAN 2

LAN 1

12

LAN 1

12

ON
CMOS (SW2)

Battery 21

ON
CMOS (SW2)

1 SMBus (J6)

Battery 21

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

1 SMBus (J6)

DP DP
USB 3_1/2 power mode (SW4)
LED LED 1 2

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

Intel Atom

USB 2_3/4

JP2

USB2_6/7

LAN 1 LAN 2

Line-out MIC

DDR3L_ SODIMM

10

1

COM 4 COM 3

5

1

6

2

COM 2 65
21 JP1

9

VGA

COM 1

Line-out MIC

USB 2_3/4

Intel Atom

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

VGA

Digital I/O Power 1 4

COM 2 65
21 JP1

2

1

JP2

6

5

USB2_6/7

COM 1

9

1

COM 4 COM 3

10

DDR3L_ SODIMM

1

9

Digital I/O 8

1

Digital I/O (J7) 1

Digital I/O Power (J9)
1

Power Connector (J11)
1
Reset

Digital I/O (J7) 1

Digital I/O Power (J9)
1

Power Connector (J11)
1
Reset

Features

· 2 Intel® I210IT PCI Express Gigabit Ethernet controllers · Supports Jumbo frames, WoL (Wake on LAN), PXE (Preboot eXecution Environment), and
IEEE1588v2 packet-based timing technology for real-time control applications. · Optionally supports (Power over Ethernet) ports. With PoE (Power over Ethernet) support,
the ports carry power to connected devices without the need for individual power supplies. Each port delivers up to 15.4 Watts of power to the connected devices that comply with IEEE 802.3af, for example, access points and IP cameras. The LAN ports allow the system to connect to a local area network for Ethernet connectivity.
BIOS Setting Configure the onboard LAN in the Advanced menu (“ACPI Configuration” submenu) of the BIOS. Refer to Chapter 3 for more information.
Driver Installation Install the LAN drivers. Refer to Chapter 7 for more information.

The 8-bit Digital I/O connector provides monitoring and control function to external devices connected to the connector.

Digital I/O Connector

Pins
1 2 3 4 5 6 7 8

Function
DIO7
DIO6 DIO5 DIO4 DIO3 DIO2 DIO1 DIO0

Pins 1 2 3 4

Function
+12V GND 5V_Standby +5V

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Chapter 5 Ports and Connectors

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Expansion Slots

Chapter 5
Battery

Power Connector (J11)
1 Reset

Digital I/O Power (J9)
1

Digital I/O (J7) 1

1

COM 4 COM 3

1

9

COM 1

DDR3L_ SODIMM

LPC 14
1
SIM
20 Connector to the power board
21

1

9

10

USB2_6/7

Line-out MIC

5

6

JP2

1

2

LAN 2

USB 2_3/4

COM 2 65 21
JP1

LAN 1

12

ON
CMOS (SW2)

DP DP
USB 3_1/2 power mode (SW4) LED LED 1 2

Battery 21

Intel Atom

1 SMBus (J6)

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

DP DP
USB 3_1/2 power mode (SW4)
12 LED LED

Mini PCIe 2 (full-size) PCIe/USB
Mini PCIe 1 (half-size) PCIe//USB/mSATA

Intel Atom

USB 2_3/4

JP2

USB2_6/7

10

Line-out MIC

DDR3L_ SODIMM

5

1

6

2

COM 2 65
21 JP1

9

VGA

Full-size Mini PCIe (PCIe/USB)
Half-size Mini PCIe (PCIe/USB/SATA)

VGA

Battery 21

LAN 1

12

LAN 2

ON CMOS (SW2)

1 SMBus (J6)

3.3V

1

GND

2

LPC 14
1 SIM 20 Connector to the power board 21

COM 1

COM 4 COM 3

1

9

1

Digital I/O (J7) 1

Digital I/O Power (J9)
1

Power Connector (J11)
1
Reset

Mini PCI Express Slots The full-size Mini PCIe socket (Mini PCIE1, black) supports PCIe and USB signals and is used to install a Mini PCIe card. The half-size Mini PCIe socket (Mini PCIE2, white) supports PCIe, USB and SATA signals and is used to install a Mini PCIe or a mini-mSATA card.
BIOS Setting Configure the Mini PCIe slots including the designated interface for half-size Mini PCIe socket (Mini PCIE2; PCIe or SATA) in the Advanced Configuration (“PCI Express Configuration” submenu) of the BIOS. Refer to Chapter 7 for more information.

Battery

Connect to the battery connector

The lithium ion battery powers the real-time clock and CMOS memory. It is an auxiliary source of power when the main power is shut off.

Safety Measures · Danger of explosion if battery incorrectly replaced. · Replace only with the same or equivalent type recommend by the manufacturer. · Dispose of used batteries according to local ordinance.

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Chapter 5 Ports and Connectors

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Chapter 6

Chapter 6 – Assembling and Mounting
VESA/Wall Mount
Note: The system unit used in the following illustrations may not resemble the actual one. These illustrations are for reference only.
The wall mount kit includes the following: · 2 wall mount brackets · Bracket screws

2. Select a place on the wall where you will mount the box IPC. 3. Use the provided mounting screws to attach “wall mount bracket 1” to the wall.
Mounting screw

Wall mount bracket 1

Wall mount bracket 2

1. Before starting any installation procedure, attach the poron foam to the box IPC.

Poron Foam 75 x 75 mm

4. Attach the other bracket (wall mount bracket 2) to the rear of the box IPC.
Thumb Screw Hooks
Wall mount Bracket 2 Mounting Screw

Note: The VESA mount specifications for this device is 75 x 75 (mm). Please use a compatible VESA mount kit that can sustain the weight and size of the device.
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Chapter 6 Assembling and Mounting

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Chapter 6
5. Slide the box IPC to “wall mount bracket 1” to attach the two brackets with the hooks. Then tighten the thumb screw to secure the assembly in place. Note that the following diagram is for illustration only and may not resemble the actual product.
Screw

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Chapter 6 Assembling and Mounting

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