TRANE CHS-SVX02E-EN Rental Services Air Handling Units Instruction Manual
- June 15, 2024
- Trane
Table of Contents
- CHS-SVX02E-EN Rental Services Air Handling Units
- Introduction
- General Information
- Application Considerations – Air Handler Units
- Electrical Information
- Piping Connection Configuration
- Duct Connection Configuration
- Controls Information
- Rigging Guidelines
- Installation and Start-up Guidelines
- Maintenance Checklist
- Decommissioning Guidelines
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Installation, Operation, and Maintenance
Trane Rental Services
Air Handling Units
CHS-SVX02E-EN Rental Services Air Handling Units
SAFETY WARNING
Only qualified personnel should install and service the equipment. The
installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an
unqualified person could result in death or serious injury. When working on
the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
Introduction
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required.
Your personal safety and the proper operation of this machine depend upon the
strict observance of these precautions.
The three types of advisories are defined as follows:
WARNING Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION Indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury. It could also be used to
alert against unsafe practices.
NOTICE Indicates a situation that could result in equipment or property-
damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the
earth’s naturally occurring stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified chemicals that may
affect the ozone layer are refrigerants that contain Chlorine, Fluorine and
Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon
(HCFCs). Not all refrigerants containing these compounds have the same
potential impact to the environment. Trane advocates the responsible handling
of all refrigerants-including industry replacements for CFCs and HCFCs such as
saturated or unsaturated HFCs and HCFCs.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the
environment, our customers, and the air conditioning industry. All technicians
who handle refrigerants must be certified according to local rules. For the
USA, the Federal Clean Air Act (Section 608) sets forth the requirements for
handling, reclaiming, recovering and recycling of certain refrigerants and the
equipment that is used in these service procedures. In addition, some states
or municipalities may have additional requirements that must also be adhered
to for responsible management of refrigerants. Know the applicable laws and
follow them.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
WARNING
Personal Protective Equipment (PPE) Required!
Failure to wear proper PPE for the job being undertaken could result in death
or serious injury. Technicians, in order to protect themselves from potential
electrical, mechanical, and chemical hazards, MUST follow precautions in this
manual and on the tags, stickers, and labels, as well as the instructions
below:
- Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
- When working with or around hazardous chemicals, ALWAYS refer to the appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and Labeling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.
- If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
WARNING
Follow EHS Policies!
Failure to follow instructions below could result in death or serious injury.
- All Trane personnel must follow the company’s Environmental, Health and Safety (EHS) policies when performing work such as hot work, electrical, fall protection, lockout/tagout, refrigerant handling, etc. Where local regulations are more stringent than these policies, those regulations supersede these policies.
- Non-Trane personnel should always follow local regulations.
Copyright
This document and the information in it are the property of Trane, and may not
be used or reproduced in whole or in part without written permission. Trane
reserves the right to revise this publication at any time, and to make changes
to its content without obligation to notify any person of such revision or
change.
Trademarks
All trademarks referenced in this document are the trademarks of their
respective owners.
Revision History
Updated RSAU0010F0-F2 content in Duct Connection Configuration section.
Introduction
This manual covers the air handling units (AHU) available to rent from Trane
Rental Services for temporary cooling solutions. This includes AHU technical
information, start-up information, and unit maintenance. Information contained
in this manual is provided to ensure the safe installation and operation of
the equipment and its surroundings.
The information provided is to be used as a reference for each AHU to aid in
determining unit size, power requirements, or lifting requirements.
Contact Trane Rental Services for availability of equipment (including
ancillary items: pumps, flexible hose, flexible duct) prior to proceeding with
securing the rental equipment.
If additional information is required, contact Trane Rental Services.
Table 1. Units affected
Unit | Description |
---|---|
RSAU0010F0XX (a) | 5,000 CFM AHU with cooling only |
RSAU0010F1XX (a) | 5,000 CFM AHU with cooling only |
RSAU0010F2XX (a) | 5,000 CFM AHU with cooling only |
RSAU0025F1XX (a) | 10,000 CFM AHU with cooling and hot water |
RSAU0025F2XX (a) | 10,000 CFM AHU with cooling only |
RSAU0050F1XX (a) | 20,000 CFM AHU with cooling and hot water |
RSAU0050F2XX (a) | 20,000 CFM AHU with cooling only |
RSAU0062F1XX (a) | 25,000 CFM AHU with cooling and hot water |
RSAU0062F2XX (a) | 25,000 CFM AHU with cooling only |
RSCC0030F0XX (a) | 18,000 CFM AHU with cooling only |
(a) Represents the unique inventory number.
WARNING
Live Electrical Components!
Failure to follow all electrical safety precautions when exposed to live
electrical components could result in death or serious injury.
When it is necessary to work with live electrical components, have a qualified
licensed electrician or other individual who has been properly trained in
handling live electrical components perform these tasks.
General Information
These rental air handling units are custom Trane air handlers modified for use
as rental units. The majority of the modifications are related to framing for
rigging purposes, connection of chilled water piping, and temporary duct
connection.
RSAU0010F0 – F1
Units contain hydronic water coils that can be utilized for cooling or hot
water applications, but the coils cannot be used with steam because they will
be damaged. Each model has been selected for use with 100% outside air without
return air duct connections.
The air handlers have unit mounted variable frequency drives (VFDs) with a
potentiometer to adjust airflow (CFM) settings on the drive located inside
each unit’s control panel.
RSAU0010F2
Units have chilled water-cooling coils which can be used for hot water and not
for steam applications. Each unit has input/ output 16 series cam type power
cable receptacles to allow daisy-chaining supply voltage conductors to other
air handler models of the same type in series.
The air handlers have unit mounted variable frequency drives (VFDs) with
bypass to allow the fan to run at full speed in an event the VFD is damaged. A
potentiometer is utilized to adjust airflow (CFM) settings locally on the
drive located inside each unit’s control panel.
RSAU0025F1, RSAU0050F1, and RSAU0062F1
Units contain both chilled water and hot water coils for year-round
operation. Each unit has been selected for use with 100% outside air, but
include return plenums and dampers to allow for 100% return air.
A Trane TR2 variable frequency drive (VFD) is included to control the fan
motor. The VFD is controlled with a potentiometer dial. For additional
information on the unit controls see “Controls Information,” p. 43.
RSAU0025F2, RSAU0050F2, and RSAU0062F2
Each unit contains a single water coil that can be used for hot water or
chilled water operation. Each unit has been selected for use with 100% outside
air. Return connections and dampers allow for 100% return air.
Two Trane TR200 variable frequency drives (VFD) are included to control the
dual plenum fans. Both VFDs receive input from a single potentiometer dial for
fan speed. For additional information on the unit controls, see “Controls
Information,” p. 43.
RSCC0030F0
Units contain hydronic chilled water-cooling coils with 4-inch Victaulic
manifolds that must be installed in the field outside each unit cabinet. Each
unit model has been selected for use with 100% outside air with four discharge
air ducts and six return air duct connections. Two units are capable of being
stacked at a time. All units have input/out 16 series cam type power cable
receptacles to allow daisy-chaining supply voltage conductors to other air
handler models of the same type in series.
Air handlers have four, unit mounted TR150 variable frequency drives (VFDs)
with bypass to allow the fan(s) to run at full speed in an event the VFD is
damaged. Each supply fan airflow (CFM) can be adjusted utilizing the VFD speed
potentiometer dial mounted on the outside of the top control panel located on
the width side of each AHU.
Order of AHU Sections in Direction of Airflow
The figures below illustrate the general construction of all Trane Rental Air
Handling Units.
Application Considerations – Air Handler Units
Freeze Protection
In ambient temperatures 32°F (0°C) and below freezing, it is recommended that
a non-freezing, low temperature, corrosion inhibiting, heat transfer fluid be
added to the chilled water system. The solution must be strong enough to
provide protection against ice formation at the lowest anticipated fluid
temperature. As a result of low fluid temperature below 40°F (4°C), glycol or
other antifreeze solution may be utilized for hydronic systems. Contact Trane
Rental Services engineering for more information on glycol percentage
recommendations.
In addition to using glycol, it is highly recommended that all exposed pipe
external to equipment enclosures be heat traced and insulated. Follow the
recommended guidelines by the heat tracing manufacturer.
NOTICE
Coil Freeze-Up!
Failure to follow instruction below could result in equipment damage.
Drain and vent coils when not in use. Trane recommends glycol protection in
all possible freezing applications. Use a glycol approved for use with
commercial cooling and heating systems and copper tube coils.
RSAU0010F0-F1 AHU
Table 2. General data
Labels | Value |
---|---|
Model Number | 3,200 |
Water Connection Size | 2.5 in. Victaulic |
Ambient Operating Conditions (a) | 25–100°F |
Supply Motor(s) | 5 hp |
OCP Device | Circuit Breaker |
Number of Electrical Circuits | 1 |
Discharge Configuration | Horizontal |
Flex Duct Connection Size | 19 in. round |
Number of Discharge Air Connections F0 Models | 0 |
Number of Discharge Air Connections F1 Models | 2 |
Max External Static Pressure @ Nominal CFM | 1.47 in. |
Number of Return Air Connectors | 0 |
Filter (Quantity and size) (b) | (1) 27.5 in. x 29.5 in. |
Nominal Airflow (cfm) | 5,000 |
Min/Max Airflow (cfm) (c) | 3,125/5,000 |
Note: Selection is required for actual AHU performance.
(a) For ambient conditions below 40°F, glycol is recommended.
(b) Unit provided with standard mesh filter. Filter rack will not accept any
other type of filter.
(c) Min/Max airflow is dependent upon external static pressure requirement.
Contact Trane Rental Services for specific airflow and static pressure
information.
Table 3. Electrical data
Labels | Value |
---|---|
Voltage | 460V 3-phase |
Frequency | Hz |
Electrical Cable Supplied | 50 ft. – #8/4 AWG |
Minimum Circuit Ampacity (MCA) | 10 amps |
Maximum Overcurrent Protection (MOP) | 30 amps |
Note: For additional electrical information, contact Trane Rental
Services.
Table 4. Performance data
Labels | Value |
---|---|
Airflow (CFM) | 5,000 |
Cooling Coil
Entering Air DB/WB Temp (°F)| 90/73
Leaving Air DB/WB Temp (°F)| 55.8/55.6
Fluid Flow (GPM)| 35
Entering Water Temp (°F)| 44
Leaving Water Temp (°F)| 58.7
Coil Water Pressure Drop (ft H2O)| O) 23.9
Sensible Capacity (MBh)| 166.2
Total Capacity (MBh)| 258
Coil Face Area (ft² )| 4.9
Coil Rows| 8
Table 5. Water flow rates
| Minimum| Maximum
---|---|---
CW Coil Flow (GPM)| 25| 45
CW Coil Pressure Drop (ft H2O)| 16.2| 25.4
Note: Maximum water side pressure is 150 psi (2.31 ft H2O = 1 psi).
Table 6. Dimensions and weights
| F0 Models| F1 Models
---|---|---
Length| 7 ft 4 in.| 5 ft 8 in.
Width| 2 ft 8 in.| 2 ft 9 in.
Height without Casters| 6 ft 5 in.| 4 ft 9 in.
Weight| 1,500 lb| 1,300 lb
Features
- Discharge can be configured for one or two duct connections.
- Variable Frequency Drive (VFD) with potentiometer.
- Suitable for chilled and hot water applications.
- Condensate pump with alarm.
- Permanent, cleanable filter.
- Forklift pockets and caster wheels.
RSAU0010F2 – AHU
Table 7. General data
Label | Value |
---|---|
Water Connection Size/Type | 2.5 in. Victaulic |
Ambient Operating Conditions | 0°F – 115°F |
Number of Electrical Circuits | 1 |
(a) Glycol may be required for ambient operation below 40°F.
Table 8. Electrical data – circuit breaker style disconnect
Label | Value |
---|---|
Voltage | 460V 3 Phase |
Frequency | 60 Hz |
Wire Connection Type | Series 16 Cam Type Only |
SCCR 5 | 5,000A |
Minimum Circuit Ampacity (MCA) | 15 A |
Maximum Overcurrent Protection
(MOP)| 25 A
Motor FLA| 11.6 A
Table 9. Airflow data
Label | Value |
---|---|
Supply Motor | 10 HP |
Nominal CFM | 5,000 |
Min/Max CFM | 3,500 – 5,000 |
Max External Static Pressure @ Nominal CFM | 5.8 in. |
Supply Air Connection Qty/Size | (1) 20 in. |
Return Air Connection Qty/Size | (1) 20 in. |
MERV-8 Throwaway Filters | (1) 16 in. x25 in. x 2 in. and |
(2) 20 in. x25 in. x 2 in.
450’ Max Supply/Return Duct Run| @ 3,500 CFM
600’ Max Supply/Return Duct Run| @ 5,000 CFM
Table 10. Installed/Operating clearances
Label | Value |
---|---|
Sides | 36 in. |
Ends (Supply/Return) | 48 in. |
Top | No requirements |
Table 11. Cooling coil
Label | Value |
---|---|
Entering Air DB/WB Temp (°F) | 95/80 |
Leaving Air DB/WB Temp (°F) | 59.9/59.2 |
Fluid Flow (GPM) | 84 |
Coil Water Pressure Drop (ft H2O) | 7.78 |
Entering Water Temp (°F) | 44 |
Leaving Water Temp (°F) | 53.4 |
Sensible Capacity (MBh) | 191.4 |
Total Capacity (MBh) | 394.5 |
Coil Face Area (ft²) | 7.26 |
Coil Rows | 8 |
Air Pressure Drop through Unit (in H2O) | 1.37 |
Table 12. Water flow rates
| Minimum| Maximum
---|---|---
Cooling Coil Flow (GPM)| 20| 150
Cooling Coil Fluid Pressure Drop (ft H2O)| 0.53| 23.4
Note: Maximum water side pressure is 150 psi (2.31’ H2O = 1 psi).
Table 13. Dimension and weights
Label | Value |
---|---|
Length | 7 ft – 6.5 in. |
Width | 2 ft – 11.375 in. |
Height without Casters | 6 ft – 0 in. |
Height with Casters | 6 ft – 8.25 in. |
Shipping Weight | 2,000 lb |
Fork Pocket Dimensions | 9.75 in.x 3.5 in. |
Center to Center Distance of Fork Pockets | 40 in. |
Note: Lifting Device: Forklift or Crane.
Features
- Blower VFD with across the line bypass and speed adjustment potentiometer.
- Integrated condensate pump.
- Phase and under/over voltage protection.
- Forklift pockets and caster wheels.
- Hinged service access.
- Series 16 cam type electrical connections.
For additional electrical information, contact Trane Rental Services.
Note: All features and specifications are subject to change without
notice or liability.
Table 14. Airflow data
Air Volume | 5,000 cfm |
---|---|
Static Pressure | 7.70 in. wg |
Velocity Pressure | 0.52 in. wg |
Total Pressure | 8.22 in. wg |
Outer Velocity | 14.84 m/s |
Table 15. RSAU0010F2 fan sound data
Hz| 63| 125| 250| 500| 1k| 2k| 4k|
8k| Overall|
---|---|---|---|---|---|---|---|---|---|---
Lwi (Lin.)| 82| 83| 85| 91| 83| 79| 79| 75| 94| dB
Lwi (A)| 56| 68| 76| 88| 83| 80| 80| 74| 90| dB (A)
Lpi (A)| 49| 61| 69| 81| 75| 73| 73| 67| 83| dB (A)
Notes:
- Sound data is for the inlet side.
- Sound pressure level 1m, room conditions.
Table 16. General data
Label | Value |
---|---|
Model Number | TCCB |
Water Connection Size | 2.5 in. Victaulic |
Ambient Operating Conditions | 14–104°F |
Supply Motor | 25 hp |
Fused Disconnect | Yes |
Number of Electrical Circuits | 1 |
Discharge Configuration | Horizontal |
Flex Duct Connection Size | 19 in. round |
Number of Discharge Air Connections | 2 |
Max External Static Pressure @ Nominal CFM | 6.0 in. |
Number of Return Air Connectors | 3 |
Filter Rack (Qty and size) (b) | (4) 24 in. x 24 in., (2) 24 in. x 12 in. |
Nominal Airflow (cfm) | 10,000 |
Min/Max Airflow (cfm) (c) | 5,500/11,250 |
Note: Selection is required for actual AHU performance.
(a) For ambient conditions below 40°F, glycol is recommended.
(b) Unit provided with standard 2 in filters. Filter rack will accept up to
95% efficient MERV 14 filters.
(c) Min/Max airflow is dependent upon external static pressure requirement.
Contact Trane Rental Services for specific airflow and static pressure
information.
Table 17. Electrical data
Labels | Value |
---|---|
Voltage 460 | 460V 3-phase |
Frequency | 60 Hz |
Lug(s) can accept wire up to | #3 AWG wire |
Minimum Circuit Ampacity (MCA) | 44 amps |
Maximum Overcurrent Protection (MOP) | 70 amps |
Notes:
- Provided with 50 ft of 4 conductor, 8 awg multicable
- For additional electrical information, contact Trane Rental Services.
Table 18. Performance data
Labels | Value |
---|---|
CFM | 10,000 |
Air Pressure Drop through Unit (in H2O) | 2.8 |
Cooling Coil
Entering Air DB/WB Temp (°F)| 84/77
Leaving Air DB/WB Temp (°F)| 55/54.9
GPM| 155
Entering Water Temp (°F)| 45
Leaving Water Temp (°F)| 55
Coil Water Pressure Drop (ft H2O)| 8.53
Sensible Capacity (MBh)| 323.9
Total Capacity (MBh)| 778.8
Coil Face Area (sq. ft)| 19.9
Coil Rows| 8
Heating Coil
Entering Air DB/WB Temp (°F)| 45
Leaving Air DB/WB Temp (°F)| 78
GPM| 36
Entering Water Temp (°F)| 180
Leaving Water Temp (°F)| 160
Coil Water Pressure Drop (ft H2O)| 2.38
Total Capacity (MBh)| 357.89
Coil Face Area (sq. ft)| 19.9
Coil Rows| 1
Table 19. Water flow rates
| Minimum| Maximum
---|---|---
CW Coil Flow (GPM)| 70| 200
CW Coil Pressure Drop (ft H2O)| 2.14| 13.66
HW Coil Flow (GPM)| 10| 125
HW Coil Pressure Drop (ft H2O)| 0.2| 28.07
Table 20. Dimensions and weights
Labels | Value |
---|---|
Length | 19 ft 0 in. |
Width | 6 ft 11 in. |
Height | 7 ft 6 in. |
Weight | 8350 lb |
Notes:
- Width includes permanently mounted piping manifold.
- Lifting Device: Fork Lift or Crane.
Figure 12. RSAU0025F1 submittal
RSAU0025F 1xx
Trane Rental Services Air Handling Unit
Mechanical Specifications:
Cold/Hot Water Connections: 2.5″ Victaulic
Coil Drains/Vents: 3/8″ NPT w/ Ball Valves
P-Trap: 1.5″ PVC
Duct: 19″ Round Nominal
Electrical Connection: 60A Fused Disconnect (NEMA 4)
Fork Pockets: 6″ x 10″
Fan: 20″ Class || @ 2380 RPM (Belt Driven)
Nominal Fan Operating Point: 10,000cfm @ 6″ ESP
Fan Draws through coils
Hot Water Coil: 5W 1-Row
Cold Water Coil: WD 8-Row
Filters: 2″ throwaway provided, fits up to 12″ Claridge MERV-13
Sizes: (2) 24″ x 12″, (4) 24″ x 24″
Shipping Weight: 8,353 Ibs
Operating Weight: 8,653 Ibs
Electrical Specifications:
Voltage: 460V 3-Phase
MCA: 44A
MOP: 70A
Motor HP: 25hp, FLA 30A
VFD (Trane TR2) Speed Controlled by Digital Potentiometer in Externally
Mounted Enclosure
Controls: Field Must provide DDC Controller, available points are pre-wired to
empty terminal strip for convenience
Available Points: Dirty Filter Switch
Entering Air Temperature
Low Limit (Leaving Air)
Air Flow Meter
Discharge Air Temp Sensor
Table 21. General data
Label | Description |
---|---|
Model Number | TCPA |
Water Connection Size | 2.5 in. Victaulic |
Ambient Operating Conditions (a) | 14–104°F |
Supply Motor(s) | (2) 15 hp |
OCP Device | Circuit Breaker |
Number of Electrical Circuits | 1 |
Discharge Configuration | Horizontal |
Flex Duct Connection Size | 19 in. round |
Number of Discharge Air Connections | 2 |
Max External Static Pressure @ Nominal CFM | 6.0 in. |
Number of Return Air Connectors | 3 |
Filter Rack (Qty. and size) (b) | (4) 24 in. x 24 in., (2) 24 in. x 12 in. |
Nominal Airflow (cfm) | 10,000 |
Min/Max Airflow (cfm) (c) | 1,700/11,200 |
Note: Selection is required for actual AHU performance.
(a) For ambient conditions below 40°F, glycol is recommended.
(b) Unit provided with standard 2 in filters. Filter rack will accept up to
95% efficient MERV 14 filters.
(c) Min/Max airflow is dependent upon external static pressure requirement.
Contact
Trane Rental Services for specific airflow and static pressure information.
Table 22. Electrical data
Label | Description |
---|---|
Voltage 46 | 460V 3- phase |
Frequency | 60 Hz |
Electrical Connection Type | Cam Type Only |
SCCR | 65K |
Minimum Circuit Ampacity (MCA) | 54 amps |
Maximum Overcurrent Protection (MOP) | 70 amps |
Note: For additional electrical information, contact Trane Rental Services.
Table 23. Performance data
Labels | Description |
---|---|
Airflow (CFM) | 10,000 |
Air Pressure Drop through Unit (in H2O) | 3.63 |
Cooling Coil
Entering Air DB/WB Temp (°F)| 84/77
Leaving Air DB/WB Temp (°F)| 50.4/50.4
Fluid Flow GPM| 146.65
Entering Water Temp (°F)| 44
Leaving Water Temp (°F)| 56
Coil Water Pressure Drop (ft H2O)| 11.54
Sensible Capacity (MBh)| 363.8
Total Capacity (MBh)| 883
Coil Face Area (sq. ft)| 20
Coil Rows| 10
Table 24. Water flow rates
| Minimum| Maximum
---|---|---
CW Coil Flow (GPM)| 30| 292
CW Coil Pressure Drop (ft2HO)| 0.62| 41.5
Note: Lifting Device: Fork Lift or Crane.
Table 25. Dimensions and weights
Label | Value |
---|---|
Length | 18 ft 0 in. |
Width | 6 ft 10 in. |
Height | 7 ft 6 in. |
Weight | 8,700 lb |
Note: Lifting Device: Fork Lift or Crane.
Label | Value |
---|---|
Size/Model | 165MK2/EPLFN |
Volumetric Flow (CFM) | 10,000 |
SP (in WC) | 9.7 |
Class | III |
Speed (RPM) | 3,560 |
Max Speed | 4,000 RPM @ 70°F |
Power (BHP) | 22.76 |
Outlet Vel (FPM) | 2,456 |
Density (lb/ft3) | 0.075 |
Note: Adjusted for (2) fans operating in parallel.
Sound Power | Octave Bands | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | LwA lA) | dBA lb) |
---|---|---|---|---|---|---|---|---|---|---|---|
Inlet dB | 91 | 91 | 93 | 101 | 95 | 88 | 87 | 89 | 101 | 86 | |
Outlet dB | 92 | 92 | 96 | 102 | 98 | 93 | 88 | 84 | 103 | 88 |
(a) The overall (single value) fan sound power level in dB re. 10-12 Watts,
‘A’ weighted.
(b) Estimated sound pressure level (re:0.0002 microbar) based on a single
ducted installation at 5 ft, using a directivity factor of 1.
Table 26. General data
Label | Value |
---|---|
Model Number | TCCB |
Supply and Return Water Connection Sizes (inches) | 2.5 in. Victaulic |
Ambient Operating Conditions(a) | 14 – 104°F |
Supply Motor | 50 Hp |
Fused Disconnect | Yes |
Number of Electrical Circuits | 1 |
Discharge Air Configuration | Horizontal |
Flex Duct Connection Size | 19 in round |
Number of Discharge Air Connections | 4 |
Number of Return Air Connections | 5 |
Max External Static Pressure @ Nominal CFM | 6.3 in. |
Filters (Quantity and size) (b) | (9) 24 in. x 24 in. and (3) 24 in. x 12 in. |
Nominal Airflow (cfm) | 20,000 |
Min/Max Airflow (cfm (c) | 8,500/22,250 |
Note: Selection is required for actual AHU performance.
(a) For ambient conditions below 40°F, glycol is recommended.
(b) Unit provided with standard 2 in filters. Filter rack will accept up to
95% efficient MERV 14 filters.
(c) Min/Max airflow is dependent upon external static pressure requirement.
Contact
Trane Rental Services for specific airflow and static pressure information.
Table 27. Electrical data
Label | Value |
---|---|
Voltage 46 | e 460V |
Frequency | 60 Hz |
Lug(s) can accept wire up to | 250 MCM |
Minimum Circuit Ampacity (MCA) | 83 amps |
Maximum Overcurrent Protection (MOP) | 125 amps |
Notes:
- Provided with 50 ft of 4 conductor, 4 awg multicable.
- For additional electrical information, contact Trane Rental Services.
Table 28. Performance data
Labels | Value |
---|---|
CFM | 20,000 |
Air Pressure Drop through Unit (in H2O) | 2.81 |
Cooling Coil
Entering Air DB/WB Temp (°F)| 84/77
Leaving Air DB/WB Temp (°F)| 55/54.9
GPM| 310
Entering Water Temp (°F)| 45
Leaving Water Temp (°F)| 55
Coil Water Pressure Drop (ft H2O)| 14.29
Sensible Capacity (MBh)| 647.8
Total Capacity (MBh)| 1,557.60
Coil Face Area (sq. ft)| 40.6
Coil Rows| 8
Heating Coil
Entering Air DB/WB Temp (°F)| 45
Leaving Air DB/WB Temp (°F)| 78
GPM| 38.5
Entering Water Temp (°F)| 180
Leaving Water Temp (°F)| 160
Coil Water Pressure Drop (ft H2O)| 3.56
Total Capacity (MBh)| 715.77
Coil Face Area (sqft)| 40.6
Coil Rows| 1
Table 29. Water flow rates
| Minimum| Maximum
---|---|---
CW Coil Flow (GPM)| 100| 350
CW Coil Pressure Drop (ft H2O)| 2.03| 17.82
HW Coil Flow (GPM)| 20| 185
HW Coil Pressure Drop (ft H2O)| 0.31| 22.71
Table 30. Dimensions and weights
Labels | Value |
---|---|
Length (a) | 21 ft 7 in. |
Width | 8 ft 6 in. |
Height | 9 ft 1 in. |
Weight 1 | 11,600lb |
Note: Lifting Device: Fork Lift or Crane.
(a) Width includes permanently mounted piping manifold.
Table 31. General data
Label | Value |
---|---|
Model Number | TCPA |
Water Connection Size | 4 in. Victaulic |
Ambient Operating Conditions (a) | 14–104°F |
Supply Motor(s) | (2) 25 hp |
OCP Device | Circuit Breaker |
Number of Electrical Circuits | 1 |
Discharge Configuration | Horizontal |
Flex Duct Connection Size | 19 in. round |
Number of Discharge Air Connections | 4 |
Max External Static Pressure @ Nominal CFM | 6.0 in. |
Number of Return Air Connectors | 6 |
Filter Rack (Qty. and size)(b) | (9) 24 in. x 24 in. and (3) 24 in. x 12 in |
Nominal Airflow (cfm) | 20,000 |
Min/Max Airflow (cfm)(c) | 4,500/20,800 |
Note: Selection is required for actual AHU performance.
(a) For ambient conditions below 40°F, glycol is recommended.
(b) Unit provided with standard 2 in filters. Filter rack will accept up to
95% efficient MERV 14 filters.
(c) 3 Min/Max airflow is dependent upon external static pressure requirement.
Contact Trane Rental Services for specific airflow and static pressure
information.
Table 32. Electrical data
Label | Value |
---|---|
Voltage 46 | 460V 3- phase |
Frequency | 60 Hz |
Electrical Connection Type | Cam Type Only |
SCCR | 65K |
Minimum Circuit Ampacity (MCA) | 86.25 amps |
Maximum Overcurrent Protection (MOP) | 110 amps |
Note: For additional electrical information, contact Trane Rental
Services.
Table 33. Performance data
Label | Description |
---|---|
Airflow (CFM) | 20,000 |
Air Pressure Drop through Unit (in H2O) | 3.42 |
Cooling Coil | |
Entering Air DB/WB Temp (°F) | 84/77 |
Leaving Air DB/WB Temp (°F) | 50.6/50.4 |
Fluid Flow GPM | 292.08 |
Entering Water Temp (°F) | 44 |
Leaving Water Temp (°F) | 56 |
Coil Water Pressure Drop (ft H2O) | 11.23 |
Sensible Capacity (MBh) | 724.4 |
Total Capacity (MBh) | 1,757.80 |
Coil Face Area (sq. ft) | 40.4 |
Coil Rows | 10 |
Table 34. Water flow rates
| Minimum| Maximum
---|---|---
CW Coil Flow (GPM)| 75| 620
CW Coil Pressure Drop (ft H2O)| 0.88| 46.41
Table 35. Dimensions and weights
Label | Value |
---|---|
Length | 19 ft 0 in. |
Width | 8 ft 0 in. |
Height | 8 ft 6 in. |
Weight | 10,500 lb |
Note: Lifting Device: Fork Lift or Crane.
Label | Value |
---|---|
Size/Model | 222MK2/EPLFN |
Volumetric Flow (CFM) | 20,000 |
SP (in WC) | 9.55 |
Class | III |
Speed (RPM) | 2574 |
Max Speed | 3,090 RPM @ 70°F |
Power (BHP) | 40.88 |
Outlet Vel (FPM) | 2,606 |
Density (lb/ft3) | 0.075 |
Note: Adjusted for (2) fans operating in parallel.
Sound Power | Octave Bands | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | LwA(3) | dBA(b) |
---|---|---|---|---|---|---|---|---|---|---|---|
Inlet dB | 89 | 89 | 104 | 102 | 88 | 84 | 80 | 78 | 101 | 86 | |
Outlet dB | 95 | 95 | 103 | 102 | 95 | 91 | 88 | 86 | 102 | 88 |
(a) The overall (single value) fan sound power level in dB re. 10-12 Watts,
‘A’ weighted.
(b) Estimated sound pressure level (re:0.0002 microbar) based on a single
ducted installation at 5 ft, using a directivity factor of 1.
Table 36. General data
Label | Value |
---|---|
Model Number | TCCB |
Water Connection Size | 4 in. Victaulic |
Ambient Operating Conditions(a) | 14 – 104°F |
Supply Motor | 50 Hp |
Fused Disconnect | Yes |
Number of Electrical Circuits | 1 |
Discharge Configuration | Horizontal |
Flex Duct Connection Size | 19 in. round |
Number of Discharge Air Connections | 4 |
Max External Static Pressure @ Nominal CFM | 5.72 in. |
Number of Return Air Connections | 5 |
Filter Rack (Qty and size) (b) | (12) 24 in. x 24 in. and (4) 12 in. x 24 in. |
Nominal Airflow (cfm) | 25,000 |
Min/Max Airflow (cfm) (c) | 11,000/27,500 |
Note: Selection is required for actual AHU performance.
(a) For ambient conditions below 40°F, glycol is recommended.
(b) Unit provided with standard 2 in filters. Filter rack will accept up to
95% efficient MERV 14 filters.
(c) Min/Max airflow is dependent upon external static pressure requirement.
Contact Trane Rental Services for specific airflow and static pressure
information.
Table 37. Electrical data
Label | Value |
---|---|
Voltage | 460V 3-phase |
Frequency | 60 Hz |
Lug(s) can accept wire up to | 250 MCM |
Minimum Circuit Ampacity (MCA) | 83 amps |
Maximum Overcurrent Protection (MOP) | 125 amps |
Notes:
- For additional electrical information, contact Trane Rental Services.
- Provided with 50 ft of 4 conductor, 4 awg multicable.
Table 38. Performance data
Label | Value |
---|---|
CFM | 25,000 |
Air Pressure Drop through Unit (in H2O) | 3.28 |
Cooling Coil | |
Entering Air DB/WB Temp (°F) | 84/77 |
Leaving Air DB/WB Temp (°F) | 50/49.9 |
GPM | 378 |
Entering Water Temp (°F) | 44 |
Leaving Water Temp (°F) | 56 |
Coil Water Pressure Drop (ft H2O) | 11.78 |
Sensible Capacity (MBh) | 949.3 |
Total Capacity (MBh) | 2,274.60 |
Coil Face Area (sqft) | 50 |
Coil Rows | 10 |
Heating Coil | |
Entering Air DB/WB Temp (°F) | 45 |
Leaving Air DB/WB Temp (°F) | 78 |
GPM | 44.7 |
Entering Water Temp (°F) | 180 |
Leaving Water Temp (°F) | 160 |
Coil Water Pressure Drop (ft H2O) | 3.56 |
Total Capacity (MBh) | 894.72 |
Coil Face Area (sq. ft) | 40.6 |
Coil Rows | 1 |
Table 39. Water flow rates
| Minimum| Maximum
---|---|---
CW Coil Flow (GPM)| 125| 500
CW Coil Pressure Drop (ft H2O)| 1.88| 19.48
HW Coil Flow (GPM)| 30| 200
HW Coil Pressure Drop (ft H2O)| 0.55| 21.77
Table 40. Dimensions and weights
Labels | Value |
---|---|
Length(a) | 22 ft 9 in. |
Width | 8 ft 6 in. |
Height | 9 ft 10.5 in. |
Weight | 15,100 lb |
Note: Lifting Device: Fork Lift or Crane.
(a) Width does not include field installed piping manifold.
Figure 20. RSAU0062F1 submittal
Table 41. General data
Label | Value |
---|---|
Model Number | TCPA |
Water Connection Size | 4 in. Victaulic |
Ambient Operating Conditions (a) | 14–104°F |
Supply Motor(s) | (2) 30 hp |
OCP Device | Circuit Breaker |
Number of Electrical Circuits | 1 |
Discharge Configuration | Horizontal |
Flex Duct Connection Size | 19 in. round |
Number of Discharge Air Connections | 6 |
Max External Static Pressure @ Nominal CFM | 6.0 in. |
Number of Return Air Connectors (b) | 6 |
Filter Rack (Qty. and size) | (12) 24 in. x 24 in. and (4) 24 in. x 12 in. |
Nominal Airflow (cfm) | 25,000 |
Min/Max Airflow (c) (cfm) | 5,600/26,000 |
Note: Selection is required for actual AHU performance.
(a) For ambient conditions below 40°F, glycol is recommended.
(b) Unit provided with standard 2 in filters. Filter rack will accept up to
95% efficient MERV 14 filters.
(c) Min/Max airflow is dependent upon external static pressure requirement.
Contact
Trane Rental Services for specific airflow and static pressure information.
Table 42. Electrical data
Label | Value |
---|---|
Voltage 46 | 460V 3- phase |
Frequency | 60 Hz |
Electrical Connection Type | Cam Type Only |
SCCR | 65K |
Minimum Circuit Ampacity (MCA) | 101.25 amps |
Maximum Overcurrent Protection (MOP) | 125 amps |
Note: For additional electrical information, contact Trane Rental Services.
Label | Value |
---|---|
CFM | 25,000 |
Air Pressure Drop through Unit (in H2O) | 3.28 |
Cooling Coil | |
Entering Air DB/WB Temp (°F) | 84/77 |
Leaving Air DB/WB Temp (°F) | 49.6/49.6 |
GPM | 374.92 |
Entering Water Temp (°F) | 44 |
Leaving Water Temp (°F) | 56 |
Coil Water Pressure Drop (ft H2O) | 24.56 |
Sensible Capacity (MBh) | 931.3 |
Total Capacity (MBh) | 2,254.70 |
Coil Face Area (sq. ft) | 49.6 |
Coil Rows | 10 |
Table 44. Water flow rates
| Minimum| Maximum
---|---|---
CW Coil Flow (GPM)| 60| 555
CW Coil Pressure Drop (ft H2O)| 0.86| 50.97
Table 45. Dimensions and weights
Label | Value |
---|---|
Length | 19 ft 0 in. |
Width | 8 ft 6 in. |
Height | 9 ft 9 in. |
Weight | 12,100 lb |
Note: Lifting Device: Fork Lift or Crane.
Figure 21. RSAU0062F2 fan information
Label | Value |
---|---|
Size/Model | 245MK2/EPLFN |
Volumetric Flow (CFM) | 25,000 |
SP (in WC) | 10.2 |
Class | III |
Speed (RPM) | 2427 |
Max Speed | 2806 RPM @ 70°F |
Power (BHP) | 53.66 |
Outlet Vel (FPM) | 2,682 |
Density (lb/ft3) | 0.075 |
Note: Adjusted for (2) fans operating in parallel.
Sound Power | Octave Bands | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | LwA(a) | dBA(b) |
---|---|---|---|---|---|---|---|---|---|---|---|
Inlet dB | 91 | 91 | 107 | 103 | 89 | 88 | 87 | 82 | 103 | 88 | |
Outlet dB | 98 | 98 | 102 | 101 | 97 | 94 | 91 | 87 | 103 | 88 |
(a) The overall (single value) fan sound power level in dB re. 10-12 Watts,
‘A’ weighted.
(b) Estimated sound pressure level (re:0.0002 microbar) based on a single
ducted installation at 5 ft, using a directivity factor of 1.
Figure 22. RSAU0062F2 submittal
Table 46. General data
Label | Value |
---|---|
Ambient Operating Conditions (a) | 14-104°F |
(a) For ambient conditions below 40°F, glycol is recommended.
Table 47. Electrical data
Label | Value |
---|---|
Voltage | 460V 3-Phase |
Frequency | 60 Hz |
Number of Electrical Circuits | 1 |
SCCR | 5,000A |
OCP Device | Circuit Breaker |
Supply Motor(s) (Qty/HP/FLA) | 4/10 HP/11.6 A each |
Wire Connection Type | Series 16 Cam Type Only |
Minimum Circuit Ampacity (MCA) | 62.76 A |
Maximum Overcurrent Protection (MOP) | 70 A |
Note: Series 16 pin style cam type connections on incoming power with
daisy chain capable series 16 receptacle style cam type connections on
outgoing power.
Table 48. Air side performance data
Label | Value |
---|---|
Nominal Airflow (CFM) | 18,000 |
Min/Max Airflow (CFM) (a) | 5,740/18,300 |
Max External Static Pressure @ Nominal | 3.98 in. |
Air Pressure Drop through Unit (in. H2O) | 3.27 |
Discharge Configuration | Horizontal |
Flex Duct Connection Size (in.) | 19 Round |
Number of Discharge Air Connections | 4 |
Number of Return Air Connections | 6 |
Filter Rack (Qty and Size) (b) | (3) 12 in. x 24 in. |
(2) 16 in. x 20 in.
(6) 20 in. x 24 in.
(a) Min/Max airflow is dependent upon external static pressure requirement.
Contact Trane Rental Services for specific airflow and static pressure
information
(b) Unit provided with standard Marv 7 (2 in. filters), can accept 2 in. or 4
in. filters.
Table 49. Cooling coil performance data
Label | Value |
---|---|
Entering Air DB/WB Temp (°F) | 95/80 |
Leaving Air DB/WB Temp (°F) | 51/50.9 |
Fluid Flow (GPM) | 366.19 |
Entering Water Temp (°F) | 44 |
Leaving Water Temp (°F) | 54 |
Coil Water Pressure Drop (ft. H2O) | 18.6 |
Sensible Capacity (MBh) | 884.9 |
Total Capacity (MBh) | 1,837.50 |
Coil Face Area (Ft2 )2 | 28.7 |
Coil Rows | 10 |
Water Connection Size | 4 in. Victaulic |
Table 50. Water flow rates
| Minimum| Maximum
---|---|---
Coil Flow (GPM)| 61.5| 418
Coil Pressure Drop
(ft. H2O)| 0.69| 23.95
Note: Maximum water side pressure is 150 psi (2.31 ft H2O = 1 psi).
Table 51. Dimension and weights
Label | Value |
---|---|
Length | 15 ft – 1 in. |
Shipping Width | 8 ft – 6 in. |
Operating Width with chilled water manifold | 9 ft – 6in. |
Height | 7 ft – 6 in. |
Shipping Weight | 8,730 lb |
Operating Weight | 9,055 lb |
Fork Pocket Dimensions | 9.5 in. x 6 in. |
Center to Center Distance of Fork Pockets | 42 in. |
Note: Lifting Device: Forklift or Crane.
Table 52. Operating clearances
Label | Value |
---|---|
Sides | 48 in. |
End (Control Panel/Supply) | 48 in. |
End (Return) | 36 in. |
To p | N / A |
Figure 23. RSCC0030F0 supply fan curve
Figure 24. RSCC0030F0 submittal
Electrical Information
RSAU0010F0-F1 Style AHUs
Each AHU has a main circuit breaker disconnect switch for over-current
protection mounted external to F0 models and internal to F1 models that are
rated for outdoors. The 5,000 cfm F0-F1 model units have unit mounted 50 feet
long # 8/4 AWG electrical cables. See Figure 25.
Figure 25. Unit mounted pigtail power cable – F1 Model
RSAU0010F2 Style AHUs
Each AHU has a main circuit breaker disconnect switch for over-current
protection mounted internal to each unit in an outdoor rated access door panel
(see Figure 26).
Figure 26. Internally mounted circuit breaker
The RSAU0010F2 style AHU has a removable disconnect handle that ships
unattached inside each unit externally to allow enough clearance to fit
through a standard doorway (see Figure 27).
Figure 27. Removable disconnect handle
The 5,000 cfm F2 model units have two sets of Series 16 cam type power supply
receptacles. One set shall be utilized for incoming power supply and the
second set to accommodate daisy-chaining power (see Figure 28) supply
connections to same style F2 model air handlers.
Figure 28. Input/output cam type receptacles
RSAU0025-50-62 F1 Style AHUs
Each AHU has an external fused disconnect (Figure 29). In addition to the
external fused disconnect, each unit has a circuit breaker inside the control
cabinet (Figure 30).
Each 10,000 cfm unit is provided with a minimum of 50-feet of #8/4 600 volt
electrical cable connected to the external fused disconnect. Each 20,000 cfm
and 25,000 cfm unit is provided with a minimum of 50 feet of #4/4 600 volt
electrical cable connected to the external fused disconnect.
RSAU0025-50-62 F2 Style AHUs
Each AHU has an externally mounted Neman 4 main disconnect provided with
internal circuit breaker (Figure 31). In addition to the externally mounted
circuit breaker, each VFD has its own drive disconnect switch inside the drive
cabinet in order to isolate the drives if needed (Figure 32). Each F2 style
AHU is setup to accept Series 16 cam type receptacles only and does not have
an option for hard wired connections (Figure 33).
Figure 29. Fused disconnect
Figure 30. Internal circuit breaker
Figure 31. Externally mounted disconnect with circuit breaker Figure 32. Drive mounted disconnects
Figure 33. Series 16 cam type electrical connections
RSCC0030F0 Style AHUs
Each AHU has a main circuit breaker disconnect switch externally mounted in a
NEMA 4 enclosure for over-current protection to each unit (see Figure 34).
Figure 34. Externally mounted circuit breaker
Each unit has two sets of Series 16 cam type power supply receptacles. One set
shall be utilized for incoming power supply and the second set to accommodate
daisy-chaining power (see Figure 35) supply connections to same style model
air handlers.
Figure 35. Input/output cam type receptacles
Piping Connection Configuration
RSAU0010F0 – F2
5000 cfm air handler models have one supply and one return water line
connections with 2.5-inch Victaulic connections used with Trane Rental
Services 2.5-inch standard water hose.
Figure 36. RSAU0010F0 – Victaulic water lines
Figure 37. RSAU0010F1 – Victaulic water lines Figure 38. RSAU0010F0 – Victaulic water lines
RSAU0025F1
- Piping manifolds have been added to bring water connections to a more convenient elevation.
- There are two separate manifolds for the chilled and hot water coils. For identification, the hot water piping has been painted red.
RSAU0050F1
- To provide a single chilled water connection point and a single hot water connection point for each 20,000 cfm air handling unit, a piping manifold has been made to connect each of the unit’s chilled water and hot water coils.
- Each 20,000 cfm unit has a manifold permanently installed on the unit for easy piping connection (Figure 39).
- For identification purposes, the chilled water piping has been painted grey and the hot water piping has been painted red.
Figure 39. RSAU0050F1 piping manifold
RSAU0062F1
- Multiple coils need to be manifolded together in order to connect with a single water connection.
- The unit is supplied with manifolds for both the hot and cold water coils.
- Due to shipping restrictions, these manifolds ship loose in the discharge section of the unit and must be field installed.
- Due to variances in header locations, the cooling coil manifolds are not interchangeable.
- Each is labeled with two, four letter codes.
- The first four letters (F1AO, for example) correspond to the last four letter of the AHU’s identifying stencil.
- The second set of four letters designates where the piece should be installed on that unit. For example, TLFT indicates it should be installed in the upper left position. The labels are painted onto each pipe in the cooling coil manifolds. See Figure 40.
Table 53. Bill of material for RSAU0062F1 unit piping manifold
Chilled Water Manifolds
Quantity| Description of items
30| 2.5 in. Coupling
4| 2.5 in. Elbow
4| 2.5 in. Tee
4| 2.5 in. x 4 in. Reducer
2| 4 in. Tee
4| 4 in. Couplings
8| 2.5 in. pipes of 3.25-in. nominal length
2| 2.5 in. pipes of 16-in. nominal length
2| 2.5 in. pipes of 15-in. nominal length
2| 2.5 in. pipes of 3.5-in. nominal length
Hot Water Manifolds
Quantity| Description of items
4| 1.5 in. Elbow
8| 1.5 in. Coupling
4| 1.5 in. x 2.5 in. Reducer
4| 2.5 in. Elbow
2| 2.5 in. Tee
14| 2.5 in. Coupling
2| 2.5 in. pipes of 19-in. nominal length
2| 2.5 in. pipes of 43-in. nominal length
1| 2.5 in. pipe of 20-in. nominal length
1| 2.5 in. pipe of 9-in. nominal length
Figure 40. New 25k manifold callout
RSAU0025-50-62F2
All F2 Style AHU cooling coils are configured with a single inlet and single
outlet Victaulic water connection, reference Figure 41.
Figure 41. RSAU0062F2 Coil Connection – Chilled water inlet shown in blue,
chilled water outlet shown in red.
RSCC0030F0
All RSCC0030 style air handler models ship with manifold assemblies that must
be field installed to join two chilled water cooling coils in to one common
hard-pipe header. To accommodate one 4-inch Victaulic supply and return
waterline connection. Reference Figure 42 and Figure 43 manifold assembly for
more details.
Figure 42. RSCC0030F0 – Manifold coil connections
Figure 43. RSCC0030F0 – Manifold assembly
Table 54. Parts list – Chilled water manifold piping kit
Pipe and Hose
Quantity| Description of Items
2| 4 in. Dia x 12 – 1/8-in. Sch. 40 Black Pipe(s) – Grooved Both Ends
Couplings, Flanges, and Elbows
Quantity| Description of Items
2| 2.5-in. No.100 Victaulic Long Radius 90° Elbow(s)
8| 2.5-in.107N or 107V Victaulic Coupling(s)
2| 4 in. x 2.5-in. No.50 Victaulic Concentric Reducer(s)
2| 4 in. x 4 in. x 2.5-in. No.25 Victaulic Reducing Tee(s)
2| 4-in. No.300 Victaulic Lever Operated Butterfly Valve(s)
2| 4-in. No.10 Victaulic Short Radius 90° Elbow(s)
6| 4-in. 107N or 107V Victaulic Coupling(s)
Duct Connection Configuration
RSAU0010F0-F2
- RSAU0010F0 units have no discharge air duct connections.
- RSAU0010F1 units have two,19-inch diameter discharge air duct connections.
- Both models do not have any return air duct connections and are designed for either 100% outside air or drawing air into the unit directly from the conditioned space.
RSAU0025F1
- Each unit has two, 19-inch diameter discharge air connections and three, 19-inch diameter return air connections.
- All of the discharge air connections and one of the return air connections have manual dampers to control airflow.
- The connections will accept one, 20-inch diameter flexible duct.
- In addition to the return duct connections, units have a louver panel for 100% outside air operation that may be used instead of the return air duct connections.
- A handle on the side of the unit (Figure 45) controls the linked dampers: 100% outside air, 100% return air, or a combination of the two.
RSAU0050F1
- Each unit has four, 19-inch diameter discharge air connections and five, 19-inch diameter return air connections (Figure 44).
- All four discharge air connections and two of the return air connections have manual dampers to control airflow.
- The connections were made to accept one, 20-inch diameter flexible duct.
- In addition to the return duct connections, these units have a louver panel for 100% outside air operation that may be used instead of the return air duct connections.
- A handle on the side of the unit (Figure 45) controls the linked dampers: 100% outside air, 100% return air, or combination of the two.
Figure 44. RSAU0050F1 and RSAU0062F1 return air connections
Figure 45. Handle to control linked dampers
RSAU0062F1
- Each unit has four, 19-inch diameter discharge air connections and five, 19 inch diameter return air connections (Figure 41).
- All four of the discharge air connections and two of the return air connections have manual dampers to control airflow.
- The connections were made to accept one, 20-inch diameter flexible duct.
- In addition to the return duct connections, these units have a louver panel for 100% outside air operation that may be used instead of the return air duct connections.
- A handle on the side of the unit (Figure 45) controls the linked dampers: 100% outside air, 100% return air, or a combination of the two.
Figure 46. Discharge air flex duct connection
Reference Trane Rental Services Standard and High Temperature Flex Duct engineering bulletin, CHS-PRB004*-EN, for further information.
RSAU0025F2
- Each unit has two, 19-inch diameter discharge air connections and four, 19-inch diameter return air connections.
- All of the discharge air connections and all the return air connections have manual dampers to control airflow.
- The connections were made to accept one, 20-inch diameter flexible duct.
- In addition to the return duct connections, these units have a louver panel for 100% outside air operation to use instead of the return air duct connections.
- A handle on the side of the unit (Figure 45) controls the linked dampers: 100% outside air, 100% return air, or a combination of the two.
RSAU0050F2
- Each unit has four, 19-inch diameter discharge air connections and six, 19-inch diameter return air connections.
- All four of the discharge air connections and all of the return air connections have manual dampers to control airflow.
- The connections were made to accept one, 20-inch diameter flexible duct.
- In addition to the return duct connections, these units have a louver panel for 100% outside air operation that may be used instead of the return air duct connections.
- The handle (Figure 45) installed on the side of each unit must be utilized to allow 100% outside or return airflow to enter the unit.
RSAU0062F2
- Each unit has six, 19-inch diameter discharge air connections and six, 19-inch diameter return air connections.
- All of the discharge air connections and all of the return air connections have manual dampers to control airflow.
- The connections were made to accept one, 20-inch diameter flexible duct.
- In addition to the return duct connections, these units have a louver panel for 100% outside air operation that may be used instead of the return air duct connections.
- A handle on the side of the unit (Figure 45) controls the linked dampers: 100% outside air, 100% return air, or a combination of the two.
RSCC0030F0
- Each unit has four, 19-inch diameter discharge air connections and six, 19-inch diameter return air connections.
- These design sequence models do not have any manual dampers for restricting the airflow and do not have outside air louvers. Refer to Figure 47 for the supply air discharge and Figure 48 for the return air duct connection locations.
Figure 47. Discharge air flex duct connections
Figure 48. Return air flex duct connections
Controls Information
RSAU0010 F0/F1/F2 Series
Rental AHUs (5,000 cfm) are equipped with a single VFD mounted inside the
machine to control the speed of the fan. A unit mounted potentiometer is used
to manually increase or decrease the speed of the fan. Refer to Table 55, p.
44 for available points on these machines.
RSAU0025, 50, 62 F1 and F2 Series
Rental AHUs (10,000, 20,000, and 25,000 cfm) with the F1 and F2 designator are
equipped with either a single or dual Trane TR200 VFDs (Figure 49) mounted in
a control cabinet inside the unit. The VFDs are controlled by using a single
digital potentiometer (Figure 50) that is located in a weatherproof box
mounted on the exterior of the unit, just above the disconnect. The digital
potentiometer is used to manually increase or decrease the fan speed of the
unit. For adjustment purposes, the number 0000 on the digital potentiometer
represents the minimum fan setting 20 Hz, while 1000 represents 100% nominal
airflow. Refer to Table 55, p. 44 for available points on these machines.
Figure 49. Trane TR200 VFD
Figure 50. Digital potentiometer
RSCC0030 AHU
Rental AHUs (18,000 cfm) are equipped with four Trane TR150 VFDs (Figure 38,
p. 37) mounted in a control cabinet inside the unit. The VFDs are controlled
by using a single digital potentiometer (Figure 39, p. 38) located on the
outside of the main unit control panel. The control panel is mounted on the
exterior of the machine just above the disconnect. Use the digital
potentiometer to manually increase or decrease the fan speed of the unit.
Refer to Table 55, p. 44.
Figure 51. Trane TR150 VFDs
Figure 52. Speed adjustment potentiometer
Table 55. Rental AHU controls input/output points
Features | RSAU0010F0 | RSAU0010F1 | RSAU0010F2 | RSAU0025F1 | RSAU0025F2 |
---|---|---|---|---|---|
Default Fan Speed Control | Turnpot | Turnpot | Turnpot | Turnpot | Tumpot |
Fan Control and
Feedback| BACnet®| | | | x| x
MODBUS®| | | x| x| x
Hardwired Start/Stop| x| x| x| x| x
Hardwired Speed Ref.| x| x| x| 0-10VDC, 4-20mA| 0-10VDC, 4-20mA
Programmable Outputs
(Binary + Analog)| | | | x| x
VFD Bypass| | | x| | x
Sensor Outputs| Low-Limit Alarm| | | | x| x
Clogged Filter Switch| | | | x| x
Return Air Temp Sensor| | | | 10K thermister| 10K thermister
Supply Air Temp Sensor| | | | 10K thermister| 10K thermister
Differential Pressure Transducer| | | | 4-20mA| 0-10VDC,
4-20mA
Condensate Overflow| x| x| x| |
Features| RSAU0050F1| RSAU0050F2| RSAU0062F1| RSAU0062F2| RSCC0030F0
Default Fan Speed Control| Turnpot| Turnpot| Turnpot| Turnpot| Tumpot
Fan Control and
Feedback| BACnet®| x| x| x| x| x
MODBUS®| x| x| x| x| x
Hardwired Start/Stop| x| x| x| x| x
Hardwired Speed Ref.| 0-10VDC, 4-20mA| 0-10VDC,4-20mA| 0-10VDC, 4-20mA|
0-10VDC, 4-20mA| x
Programmable Outputs
(Binary + Analog)| x| x| x| x| x
VFD Bypass| | x| | x| x
Sensor Outputs| Low-Limit Alarm| x| x| x| x|
Clogged Filter Switch| x| x| x| x|
Return Air Temp Sensor| 10K thermister| 10K thermister| 10K thermister| 10K
thermister|
Supply Air Temp Sensor| 10K thermister| 10K thermister| 10K thermister| 10K
thermister|
Differential Pressure Transducer| 4-20mA| 0-10VDC,
4-20mA| 4-20mA| 0-10VDC,
4-20mA|
Condensate Overflow| | | | |
Note: Rental AHUs ship with turn potentiometer for simplified fan speed control and are not equipped with unit controllers. Contact Trane if more advanced controls integrations are desired.
Rigging Guidelines
General Lifting Considerations
WARNING
Risk of Unit Dropping!
Failure to follow instructions below could result in death or serious injury,
and equipment damage. Inspect the suspension and/or support system to ensure
all fasteners are tight and the unit is secure before working underneath the
unit.
WARNING
Improper Unit Lift!
Failure to properly lift unit could result in unit dropping and possibly
crushing operator/technician which could result in death or serious injury,
and equipment or property-only damage.
Test lift unit approximately 24 inches (61 cm) to verify proper center of
gravity lift point. To avoid dropping of unit, reposition lifting point if
unit is not level.
WARNING
Heavy Objects!
Failure to properly lift unit could result in death or serious injury or
possible equipment or property-only damage.
Use a forklift/crane of suitable capacity to move the unit.
NOTICE
Equipment Damage!
Premature skid removal could result in equipment damage.
Keep skid in place until unit is ready to set. Do not move the unit or
subassembly without the skid in place as shipped from the factory.
Each AHU has forklift pockets and either an overhead lifting frame or base
mounted lifting lugs (Figure 53). Before unit lifting, refer to pages 9-31 for
unit dimensions and weights.
Test the unit for proper balance before lifting.
- Lift sections using all lifting lugs or fork pockets provided.
- When hoisting the unit into position, use the proper rigging method, such as straps, slings, spreader bars, or lifting lugs for protection and safety.
- Make the loop of the sling parallel to the direction of airflow whenever possible.
- Each cable used to lift the unit must be capable of supporting the entire weight of the unit.
- Never lift units in windy conditions. Personnel should be positioned overhead and, on the ground, to guide the crane operator in positioning the sections.
Figure 53. RSCC0030F0 unit
Installation and Start-up Guidelines
In addition to the start-up guidelines below, refer to start-up information in the Climate Changer Custom Air Handlers Installation, Operation, and Maintenance Manual CLCHSVX010-EN for RSAU0025, 50 and 62 Series AHUs and CLCH-SVX07-EN for RSCC0030 Series AHUs.
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors before servicing could
result in death or serious injury.
Disconnect all electric power, including remote disconnects and discharge all
motor start/run capacitors before servicing. Follow proper lockout/ tagout
procedures to ensure the power cannot be inadvertently energized. For variable
frequency drives or other energy storing components provided by Trane or
others, refer to the appropriate manufacturer’s literature for allowable
waiting periods for discharge of capacitors. Verify with a CAT III or IV
voltmeter rated per
NFPA 70E that all capacitors have discharged.
Installation
-
Install piping manifold supplied with unit (if applicable) and ensure all temporary piping is properly secured. See “Piping Connection Configuration,” p. 37.
-
Install the p-trap supplied with unit. The unit p-trap is located inside the machine in a bin mounted to the filter access door.
Notes:
• RSAU0010F0-F1 utilize condensate pumps and do not have p-traps.
• RSAU0010F2 has built-in p-traps and do not need the p-trap field installed.
• RSAU0010F2 units can utilize gravity feed p-trap or built-in condensate pump.
Determine whether condensate pump will be used and connect condensate drain piping accordingly. -
Close all coil drains and open the valves and fill the system with fluid, checking for leaks. Bleed all air out of water system using field installed vales at high points in the system.
-
Install temporary supply ductwork and open manual dampers (if equipped).
-
For AHUs with return duct connections, install temporary return air ductwork.
• It is recommended that the number of return ducts exceeds the number of supply ducts by at least one where available. For example, if four supply ducts are used, five return ducts are recommended.
• For RSAU0025, 50, and 62 models, the return section consists of two separate louvers. One louver allows access to fresh air and the other louver is used in conjunction with return air.
• A single damper adjustment handle on the outside of the unit operate the dampers for both return and fresh air louvers. Closing the return air louver will open the fresh air louver and vice versa.
• Connect return ductwork to the duct connections without dampers first, then connect any additional return ducts on the bottom side of the plenum to the duct connectors with dampers. -
Confirm the power supply is de-energized and connect electrical cable from the rental unit to the building power supply. See “Electrical Information,” p. 35 for additional details on electrical connection types.
Start-up
RSAU0010F0/F1
- Confirm all personnel are in a safe location and all doors on AHU are closed and panels secured.
- Energize power to the unit at the main power supply.
- Energize unit disconnect switch.
- Pull the emergency stop button.
- Turn on/off switch on the outside of the starter panel to the On position.
- Set blower speed by using the airflow adjustment potentiometer. Turn it clockwise to increase fan speed and counterclockwise to decrease fan speed.
RSAU0010F2
- Confirm all personnel are in a safe location and all doors on AHU are closed and panels secured.
- Energize power to the unit at the main power supply.
- Energize unit circuit breaker (3CB) and confirm control power pushbutton light (1PL) is on.
- Confirm proper phasing at rental unit.
- Turn on airflow switch (1SW).
- Open control electrical panel and turn blower switch (2SW) to required operating mode (VFD or bypass).
- If using the on-board condensate pump to remove condensate from the machine, turn pump switch on.
- Set blower speed by using the airflow adjustment potentiometer. Turn it clockwise to increase fan speed and counterclockwise to decrease fan speed.
RSAU0025, 50, and 62 F1 Series
-
Open VFD access door and confirm VFD disconnect switch (if equipped) is in the On position.
-
Confirm all personnel are in a safe location and all doors on AHU are closed and panels secured.
-
Energize power to the unit at the main power supply.
-
Energize unit disconnect.
Note: If equipped, confirm the red e-stop button located on the exterior of the VFD cabinet door is disengaged. If engaged, the fan will not run. -
Set blower speed by using the airflow adjustment potentiometer, located in the low voltage controls cabinet on the outside end of the AHU located near the unit disconnect. Turn it clockwise to increase fan speed and counterclockwise to decrease fan speed.
Notes: • If AHU has a Trane TR200 VFD, operation mode must be set to hand mode for the potentiometer to control fan speed. Confirm mode at VFD faceplate.
• If AHU has a Trane TR150 VFD, operation mode must be set to auto mode for the potentiometer to control fan speed. Confirm mode at VFD faceplate.
RSAU0025, 50, and 62 F2 Series
-
Open VFD access door and confirm VFD disconnect
switches are in the on position. -
Select the operating mode (drive or bypass) on each drive
selector switch.
Note: Both drives must be run in the same mode to
prevent surging. It is recommended to run in Drive
position for optimal performance. -
Confirm all personnel are in a safe location and all doors on
AHU are closed and panels secured. -
Energize power to the unit at the main power supply.
Notes: Using color coded cams connections as a guide, units should be phased as follows:
• Black – A,
• Red – B,
• Blue – C phases. -
Confirm proper phasing at unit prior to energizing unit disconnect.
-
Energize unit circuit breaker (1DSC1).
-
Set blower speed by using the airflow adjustment potentiometer (SF1-2 potentiometer), located in the low voltage controls cabinet on the outside end of the AHU located near the unit disconnect. Turn it clockwise to increase fan speed and counterclockwise to decrease fan speed.
Note: Trane TR200 VFDs, must be in Auto for the potentiometer to control fan speed. Confirm mode at VFD faceplate.
RSCC0030F0
-
Confirm all personnel are in a safe location and all doors on AHU are closed and panels secured.
-
Energize power to the unit at the main power supply.
-
Confirm proper phasing at unit prior to energizing unit disconnect.
-
Energize unit circuit breaker (4CB1).
-
Confirm proper phasing at unit prior to energizing unit disconnect.
-
Set unit fan switch (5S5) to the hand position. This switch is located on the outside of the low voltage control cabinet and will light up when turned on.
-
Open control cabinet and turn Fan 1, Fan 2, Fan 3 and Fan 4 switches (5S1, 5S2, 5S3, and 5S4) to run position to start the VFDs/Fans.
Note: All fans must be in the same mode Run or Bypass to prevent surging. It is recommended to operate fans in Run mode for optimal performance. -
Set blower speed by using the airflow adjustment potentiometer (5R1). Turn it clockwise to increase fan speed and counterclockwise to decrease fan speed.
Maintenance Checklist
Notes: Refer to the Custom Climate Changer Installation, Operation, and
Maintenance Manual
*CLCH-SVX010-EN.**
- Carefully inspect lifting lugs for cracks or deformation.
- Check operation of manual supply and return dampers; also check condition of return plenum and supply/return duct collars for AHU models that have them.
- Verify p-trap, filter clips and air filters are present in the filter compartment. Replace filters as necessary.
- Carefully inspect coils, drains and vent valves, air bleeders and manifolds/hoses for damage.
- Check fan belts for signs of wear and replace as necessary for applicable AHU belt-driven models.
- Check fan motor/shaft bearings and grease as necessary (use Poleax EM grease).
- Check fans for proper rotation and for excessive bearing noise.
- With fans running, verify proper operation of Magnahelic gauge.
- Monitor differential pressure across the unit filters using the pressure gauge mounted on the outside of the filter access door and change the filters, as necessary.
- Electrical – No Power Applied: Tighten all accessible electrical connections. Repair/replace any burned, damaged, or loose wires.
- Electrical – No Power Applied: Check Camlock connectors for signs of burning or damage.
Decommissioning Guidelines
Reference the following guidelines for decommissioning rental AHUs prior to
their return at the end of a rental job. Contact Trane Rental Services for any
additional information.
In conditions below freezing ambient temperatures, flush coil with antifreeze
solution to ensure residual fluid cannot freeze. Contact Trane Rental Services
if assistance is needed.
Notify Trane Rental Services if unit needs repair or has damage.
NOTICE
Freezing Damage!
Failure to take the outlined precautions may result in equipment damage for
which customer will be liable. Trane Rental AHU units are prone to freeze
damage caused by cold ambient temperatures. In addition to the guidelines
below, refer to the Trane Rental Services Freeze Protection Policy referenced
in the rental agreement.
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors before servicing could
result in death or serious injury.
Disconnect all electric power, including remote disconnects and discharge all
motor start/run capacitors before servicing. Follow proper lockout/ tagout
procedures to ensure the power cannot be inadvertently energized. For variable
frequency drives or other energy storing components provided by Trane or
others, refer to the appropriate manufacturer’s literature for allowable
waiting periods for discharge of capacitors. Verify with a CAT III or IV
voltmeter rated per
NFPA 70E that all capacitors have discharged.
RSAU0010F0/F1
-
Turn on/off switch on the outside of the starter panel off.
-
Allow fan to fully stop prior to opening any unit access
doors. -
De-energize unit disconnect switch.
-
De-energize power to the unit at the main power supply.
-
Open all coil drains.
• Confirm the machine is level or tilted toward the water connections.
• Open all drains and vents, confirm fluid is draining freely. Check drain for restrictions if necessary.
• Collect and dispose of drained fluid in accordance with applicable environmental laws and regulations.
• Leave unit drains open until there is no more fluid coming out. This could take up to an hour or more. Do not relocate or release the unit for shipment until unit draining is complete. -
Remove all external piping/ hoses, and duct work. Pack accessories in the associated compartments and bins.
RSAU0010F2
-
Turn airflow switch (1SW) on the outside of the starter panel off.
-
Allow fan to fully stop prior to opening any unit access doors.
-
De-energize unit circuit breaker (3CB).
-
De-energize power to the unit at the main power supply.
-
Open all unit drain valves.
• Confirm the machine is level or tilted toward the water connections.
• Open all drains and vents, confirm fluid is draining freely. Check drain for restrictions if necessary.
• Collect and dispose of drained fluid in accordance with applicable environmental laws and regulations.
• Leave unit drains open until there is no more fluid coming out. This could take up to an hour or more. Do not relocate or release the unit for shipment until unit draining is complete. -
Remove all external piping/ hoses, and duct work. Pack accessories in the associated compartments and bins.
-
Close all duct doors and confirm all access doors are properly closed.
RSAU0025, 50 and 62 F1 Series
-
Turn airflow adjustment potentiometer all the way down and allow fan to reach minimum speed.
-
De-energize unit disconnect switch.
-
De-energize power to the unit at the main power supply.
-
Open all unit drain valves.
• Confirm the machine is either level or tilted toward the water connections.
• Open all drains and vents, confirm fluid is draining freely. Check drain for restrictions if necessary.
• Collect and dispose of drained fluid in accordance with applicable environmental laws and regulations.
• Leave unit drains open until there is no more fluid coming out. This could take up to an hour or more. Do not relocate or release the unit for shipment until unit draining is complete. -
Remove all external piping/ hoses, and duct work. Pack accessories in the associated compartments and bins.
Note: RSAU0062 AHU manifolds must be removed and stored in filter cabinet prior to shipment. -
Close all duct dampers and confirm all access doors are properly closed.
RSAU0025, 50 and 62 F2 Series
-
Turn airflow adjustment potentiometer all the way down and allow fan to reach minimum speed.
-
De-energize unit disconnect switch.
-
De-energize power to the unit at the main power supply.
-
Open all unit drain valves.
• Confirm the machine is either level or tilted toward the water connections.
• Open all drains and vents, confirm fluid is draining freely. Check drain for restrictions if necessary.
• Collect and dispose of drained fluid in accordance with applicable environmental laws and regulations.
• Leave unit drains open until there is no more fluid coming out. This could take up to an hour or more. Do not relocate or release the unit for shipment until unit draining is complete. -
Remove all external piping/ hoses, and duct work. Pack accessories in the associated compartments and bins.
-
Close all duct dampers and confirm all access doors are properly closed.
RSCC0030F0
-
Set unit fan switch (5S5) to off.
-
Allow fans to fully stop prior to opening any unit access doors.
-
De-energize unit circuit breaker (4CB1).
-
De-energize power to the unit at the main power supply.
-
Open all unit drain valves.
• Confirm the machine is either level or tilted toward the water connections.
• Open all drains and vents, confirm fluid is draining freely. Check drain for restrictions if necessary.
• Collect and dispose of drained fluid in accordance with applicable environmental laws and regulations.
• Leave unit drains open until there is no more fluid coming out. This could take up to an hour or more. Do not relocate or release the unit for shipment until unit draining is complete. -
Remove all external piping/ hoses, and duct work. Pack accessories in their associated compartments and bins.
Note: AHU manifolds must be removed and stored in filter cabinet prior to shipment. -
Close all duct doors and confirm all access doors are properly closed.
Recommended Shutdown
- In extreme cold conditions, flush coil with antifreeze solution to ensure residual fluid cannot freeze. Contact Trane Rental Services if assistance is needed.
- Remove all temporary ductwork and close manual dampers or doors.
- Disconnect electrical cable supplied with the unit from the power supply.
- Confirm all access doors are properly closed.
- Return additional hose, fittings, or cable (if furnished by Trane Rental Services) to appropriate containers for return shipment.
- Notify Trane Rental Services if unit needs repair or has damage.
Trane – by Trane Technologies (NYSE: TT), a global climate innovator – creates
comfortable, energy efficient indoor environments for commercial and
residential applications. For more information, please visit
trane.com or
tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and
reserves the right to change design and specifications without notice. We are
committed to using environmentally conscious print practices.
CHS-SVX02E-EN 08 Apr 2023
Supersedes CHS-SVX02D-EN (Oct 2022)
©2023 Trane
References
Read User Manual Online (PDF format)
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