Polaris IN-ROOF-P-RZRXP-002 RZR XP Aluminum Roof Installation Guide
- June 15, 2024
- Polaris
Table of Contents
INSTALLATION INSTRUCTIONS
Aluminum Roof: IN-ROOF-P-RZRXP-002
IN-ROOF-P-RZRXP-002 RZR XP Aluminum Roof
Item| Description|
---|---|---
A| Barrel Bolt| 26
B| M6x20 Button w/Washer| 6
C| M6x25 Button w/Washer| 2
D| Black Zinc Spacer| 2
E| M6 Nylock Nut| 2
What You’ll Be Doing
First, you will apply adhesive seal to roof brackets.
Assemble the 2 roof sections.
Install the front rubber edge trimming.
Install Rubber seal strip to top of frame.
Cut notches in rubber seal for clamps.
Install roof clamps
Install roof to roof clamps.
-
First , you will need to assemble a couple things before installing the roof. First, find the two Adhesive Rubber Seals. They are shaped identical to the two metal Roof Brackets that hold the two pieces of the roof together. See Fig.1a.
-
Then, find the two metal Roof Brackets and orient them opposite of each other See Fig.1b. These brackets will be used to sandwich the two roof sections together, one bracket on top and the other up underneath.
-
Then, peel one side of the paper off one of the Rubber seals and apply it to one of the Roof Brackets. Then peel and stick the other Rubber Seal to the other Roof Bracket, except make sure this bracket is mirrored opposite of the first one. Fig.1b shows both brackets laying opposite of each other and with the adhesive rubber seals already applied to one side of each metal bracket.
-
Now locate the two roof sections, and with using the two Roof Brackets, Sandwich the two Roof Sections with the Brackets as shown in Fig.2.
-
Then assemble the roof together by using the Barrel Bolts provided in your kit (item A). Fig.3a shows the roof sections with the brackets and barrel bolts installed.
-
Place the larger half of the Barrel Bolt (the one with the large cup washer in Fig.3b) on the outside or top side of the roof, thru the hole, then install the other half (or screw also Fig.3b) into it. Snug but don’t tighten down until all 26 bolts are installed into both sections. Fig.3a also shows the bolts installed looking from the “Top side” of the roof as finished.
-
Next, install the rubber Edge Seal all along the lower front edge of the roof as shown in Fig.4a & 4b.
-
Before installing the roof onto your machine, you will need to install the 6 clamps that hold it in place next. To do this, first install the adhesive backed rubber seal on top of frame where roof will sit as shown in Fig.5. Set the assembled roof on top the of the vehicle where it would be installed and mark on the rubber seal you applied to the top of the bars where the clamps would go according to the mounting holes in the roof. Then cut the seal leaving spaces for the clamps to fit tightly around the bars. See in Fig.5. Fig.6 shows the spaces with the clamps already installed to give you a visual.
-
Next, install the clamps in the spaces you cut in the seal, but leave them a little loose so you can make final adjustments once all the clamps are installed and the top is placed on top. See Fig.6.
Fig.7 shows the clamp using the bolt covers and how it is used in the clamp. -
Install the roof to the clamps using the M6x20 (Item B) screws with sealing washers, item B. See Fig.8.
(Fig.8 is showing the use of a clear poly roof panel so you can see the clamp in its orientation with the roof panel. For visualization only) NOTE: The two back corner bolts will use Spacers, item D. These bolts are screwed into the roof frame, not a clamp. See Fig.9 & 10. (Fig.9 is showing the use of a clear poly roof panel so you can see the location of these bolts better. For vizualization only)
NOW MAKE SURE THAT ALL ROOF BOLTS AND CLAMPS ARE TIGHTENED AND ARE SECURE!
Liability Statement
SuperATV’s® products are designed to best fit user’s ATV/UTV under stock
conditions. Adding, modifying, or fabricating any factory or aftermarket parts
will void any warranty provided by SuperATV® and is not recommended.
SuperATV’s® products could interfere with other aftermarket accessories. If
user has aftermarket products on machine, contact SuperATV® to verify that
they will work together.
Although SuperATV® has thousands of satisfied customers, user should be aware
that installing lift kits, long travel, or suspension kits, tires, etc. will
change the ride of machine and may increase maintenance and part wear.
Operating any off-road machine while, or after, consuming alcohol and/or drugs
increases risk of bodily harm or death. No warranty or representation is made
as to this product’s ability to protect user from severe injury or death.
SuperATV® urges operators and occupants to wear a helmet and appropriate
riding gear at all times.
By purchasing and installing SuperATV® products, user agrees that should
damages occur, SuperATV® will not be held responsible for loss of time, use,
labor fees, replacement parts, or freight charges. SuperATV®, nor any 3rd
party, will not be held responsible for any direct, indirect, incidental,
special, or consequential damages that result from any product purchased from
SuperATV®. The total liability of seller to user for all damages, losses, and
causes of action, if any, shall not exceed the total purchase price paid for
the product that gave rise to the claim.
SuperATV® will warranty only parts provided by SuperATV®. Any damage or
problems with OEM housings, bearings, seals, or other manufacturers’ products
will not be covered by SuperATV®. SuperATV® parts and products are not
warrantied if item was not installed properly, misused, or modified.
Installing, adding, modifying, or fabricating any factory or aftermarket
product to your ATV/UTV may violate certain local, state, and federal laws. Be
advised that laws vary depending on town, city, county, state, etc. Use of
certain products on public streets, roads, or highways may be in violation
law. The Buyer is solely and exclusively legally and personally responsible
for any violation of the law by the installation or use of the product. You
must abide by all local, state, and federal laws, including but not limited to
vehicle safety, traffic laws, and ordinances. It is your responsibility to
know the laws and how they apply to you.
The Buyer is responsible to fully understand the capability and limitations of
his/her vehicle according to manufacturer specifications, warnings and
instructions and agrees to hold SuperATV® harmless from any damage resulting
from failure to adhere to such specifications, warnings and/ or instructions.
The Buyer is also responsible to obey all applicable federal, state, and local
laws and ordinances when operating his/her vehicle while using this product,
and the Buyer agrees to hold SuperATV® harmless from any violation thereof.
If you have any problems/questions on this kit, contact us by email at Superatv.com.
Need help with your installation?
sales@superatv.com
1-855-743-3427
www.superatv.com
8:00am – 9:00pm EST M-Th
8:00am – 7:00pm EST Friday
9:00am – 2:00pm EST Saturday
**** Like SuperATV on Facebook to keep up to date on new products!
©2023 Superatv.com. All Rights Reserved
IN-ROOF-P-RZRXP-002_9-11-23
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>