POLARIS RZR 1000 Lower Door Inserts with Tint Option Instruction Manual

POLARIS RZR 1000 Lower Door Inserts with Tint Option

Product Specifications

• Product Name: POLARIS RAZOR Lower Door Inserts
• Includes: 2 Front Door Inserts, Hardware Kit

Hardware Kit Components

• LARGE WASHER – Qty 6
• SMALL WASHER – Qty 6
• BOLT – Qty 6
• LOCK NUT – Qty 6

Installation Steps

1. Remove all factory plastic door panels from both sides of the quarter door, leaving only the metal frame.
2. Install the Front Door Inserts using the provided hardware kit components.
3. Replace all plastic door frames with the new inserts.
4. Ensure a secure fit for each component.

Cleaning and Maintenance:
Follow these instructions for cleaning and maintaining the Lexan material

• Do not wipe away mud or debris, instead, use a water hose to spray off stuck-on substances.
• Gently wash Lexan with mild soap and lukewarm water using a soft, grid-free cloth.
• To remove paint splashes, grease, or glazing compounds, lightly rub with a soft cloth and use petroleum ether or similar solvents before washing with mild soap and water.
• To minimize scratches and abrasions, use a mild automobile polish after testing on a small area.
• Rinse thoroughly with clean water and dry with a soft cloth to prevent water spotting.

Important Instructions

• Avoid using abrasive or highly alkaline cleaners on Lexan polycarbonate materials.
• Avoid aromatic or halogenated solvents like toluene, benzene, acetone, etc., on Lexan.
• Do not use harsh solvents like MEK or hydrochloric acid on Lexan as it can cause damage.
• Avoid scrubbing with abrasive materials or sharp instruments.
• Consult the manufacturer’s safety data sheet for proper precautions when using chemicals.

Frequently Asked Questions (FAQ)

1. Q: Are the lower door inserts waterproof?
   A: The door panels were not designed to be watertight. Some small gaps around the trim are normal.

2. Q: How should I clean the Lexan material?
   A: Use mild soap and lukewarm water with a soft cloth. Avoid abrasive cleaners and follow the cleaning recommendations provided in the manual.

POLARIS RAZOR Lower Door Inserts

Hardware Kit

Hardware Kit

Hardware| Description| Qty|
| LARGE WASHER| | 6
| 1” BOLT| | 6
****| SMALL WASHER| | 6
| LOCK NUT| | 6

2 Front Door Inserts

1. Step 1: Remove all factory plastic door panels from both sides of the quarter door. Leaving only the metal frame. Pictured below.
   

2. STEP 2: Peel back the paper on either side of the bolt holes located in the lexan door panel. These bolt holes are oblong so that you may adjust the panels to the left or right depending on how the panel lines up to the door frame.

3. STEP 3: Attach the lexan door panel to the metal frame using the provided hardware. Insert bolt and large washer combo through the outside of the door frame and through the lexan panel. Secure with washer and nut. HAND TIGHTEN ONLY! Test the fit of your door panel by shutting the door. You may need to slide the panel forwards or back to meet the door frame, when you have achieved a good fit you may then use the drill to tighten.
   

4. Step 4: Replace all plastic door frames.
   These door panels were not designed to be water tight. Having some small gaps around the trim is normal.

FOR INSTALLATION HELP CONTACT:
SAM
3 STAR INDUSTRIES

CUSTOMER SERVICE REPRESENTATIVE

• EMAIL: [email protected]
• PHONE: 859-405-0120

Periodic cleaning using correct procedures can help to prolong service life. For care and cleaning, it is recommended that the following instructions be adhered to:

Lexan Cleaning Recommendations

• Do not attempt to WIPE away mud or stuck on debris, this will scratch your Lexan. We recommend spraying mud and other stuck on substances off with a water hose.
• Gently wash Lexan with a solution of mild soap and lukewarm water, using a soft, grid-free cloth.
• Fresh paint splashes, grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with a soft cloth using petroleum ether (BP65), hexane or heptanes. Afterward, wash the sheet using mild soap and lukewarm water.
• Scratches and minor abrasions can be minimized by using a mild automobile polish. We suggest that a test be made on a small area of the Lexan sheet with the polish selected and that the polish manufacturer’s instructions be followed, prior to using the polish on the entire sheet.
• Finally, thoroughly rinse with clean water to remove any cleaner residue and dry the surface with a soft cloth to prevent water spotting.

Important Instructions

• Never use abrasive or highly alkaline cleaner on Lexan polycarbonate materials.
• Never use aromatic or halogenated solvents like toluene, benzene, gasoline, acetone or carbon tetrachloride on Lexan polycarbonate materials.
• Use of incompatible cleaning materials with Lexan sheet can cause structural and/or surface damage.
• Contact with harsh solvents such as methyl ethyl ketone (MEK) or hydrochloric acid can result in surface degradation and possible crazing of Lexan sheet.
• Never scrub with brushes, steel wool or other abrasive materials.
• Never use squeegees, razorblades or other sharp instruments to remove deposits or spots.
• Do no clean Lexan polycarbonate in direct sunlight or at high temperatures as this can lead to staining.
• For all mentioned chemicals consult the manufacturer’s material safety datasheet (MSDS) for proper safety precautions.

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