Polaris EMP P/N-13812 RZR XP1000 Flip Out Windshield Installation Guide
- June 3, 2024
- Polaris
Table of Contents
Polaris EMP P/N-13812 RZR XP1000 Flip Out Windshield Installation Guide
Includes:
Wrapped together in box (final packing).
- (1) Top aluminum stiffener with studs-Black (13812-01)
- (1) Center Poly (14352-03)
- (1) Lower Poly (14352-02)
- (1) 36” Long Black Piano Hinge (12377)
- (1) 1/4” x 40” Long Bubble Edge Trim (6100B3x1/4A)
Skin Packed Parts (white board):
- (2) 14352-05 Bracket for Lower Poly (RH & LH)
- (1) 14304 Handle and Hardware Kit.
- (2) Gas Struts (GGN20-020-D)
- (1) Z-Bracket for top stiffener –Black (12810-04)
- (2) 12810 Strap Clamp-Black Anodized.
- (1) Hardware Kit (from below)
Hardware Kit (bag):
- (2) 1-3/4” Rubber Coated Straps (COV2913Z1)
- (18) 1/4-20 x 3/4” Truss Head Screw-Black.
- (26) 1/4-20 Nyloc Flange Nuts.
- (4) 1/4 x 1” Truss Head Screw-Black.
- (2) 10 mm x 5/16”-16 Ball Studs.
- (1) 1/8” x 1” x 35-1/2” Long Adhesive backed gasket.
- (1) Logo Sticker
Tools Required:
1. Phillips Screw Driver
2. 7/16” Wrench
3. 15 mm Socket
4. Allen Wrench Set
Installation should be performed by a certified technician.
NOTE: Once the protective film has been removed from this item, it can not be returned.
Installation:
- Using a 15mm wrench remove the two cage bolts (do one side at a time) slide and install the lower poly brackets.
- Peal back the protective film exposing the slots, edges and holes on all three pieces of poly.
- Slide the 40” long bubble edge trim over the bottom of the lower poly part.
- Using the 3/4” long screws and nyloc nuts attach the lower poly to the brackets you just installed. DO NOT FULLY TIGHTEN YET.
- Attach the top aluminum stiffener to the cage using the (2) stock torx screws. Then attach the center to the stock plastic visor using (2) nylon nuts and the Z-bracket. See fig. 3 and 5.
- Attach the top and center poly using the 36” long aluminum hinge. You will use the 3/4” long screws except for the two holes on ends of the top leaf. The two remaining rubber coated straps will go behind these two slots, therefore you will use the 1” long screws in these two holes. DO NOT FULLY TIGHTEN YET.
- Attach the ends of the top leaf using the 1” screws, nyloc nuts and rubber coated straps. DO NOT FULLY TIGHTEN YET.
- Slide the billet strap clamp with the ball stud over the tube about 3”-4”down from the hinge. DO NOT FULLY TIGHTEN YET.
- Attach the ball stud bracket to the slots in the middle poly. The rectangle washer will go on the outside and the bracket on the inside. The hardware for this is in with the plastic handle. There is one per side.
- Attach the gas springs to each ball stud. There is one gas spring per side.
- Assemble the plastic handle and attach it to the center poly. See figures on page 5.
- Adjust the opening action by moving the billet strap clamp up or down a little so that the windshield closes properly.
- Peel the paper off the 1/8” x 1” wide adhesive backed foam strip and stick on the lower poly as shown.
- Tighten all the hardware.
- Your installation is complete.
Read More About This Manual & Download PDF:
References
Read User Manual Online (PDF format)
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