SUPERATV IN-HTR-CA-T-ID Maverick Trail Dash Cab Heater Instruction Manual

June 15, 2024
SUPERATV

SUPERATV logo INSTALLATION INSTRUCTIONS

IN-HTR-CA-T-ID Maverick Trail Dash Cab Heater

In Dash Heater Kit: for multiple Can-Am Commander and Maverick modelsSUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater -
Tool(kit contents continue on following page) SUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater -
FigCUSTOMER NOTIFICATION AND DISCLAIMER LIABILITY
This product is a modification for utility task vehicles and all terain vehicles. Use this product at your own risk.
Warranty and Liability Limitations. The Buyer hereby assumes all risks associated with the use andlor installation of this product. Buyer waives all liabilty claims against SuperATV® of any kind or nature, including, but not limited to, liabilty for penalties, fines, property damage, personal injury or death, to the fullest extent permitted by law. Buyer acknowledges and agrees that SuperATV® is ot liable for any direct, indirect, incidental, consequential or special damages, including but not imited to, damage, loss of i, loss of property or equipment, loss of profits or revenue, injury, or claims from any individual or entity arising from the use of this product The warranty for this product, if any, may give you (‘Buyer’) specific legal rights, and Buyer may also have other rights which may vary from state to state. The installation of this product may void or otherwise adversely affect your factory warranty.
Consult your vehicle warranty before using this Product. Under no circumstances will SuperATV be liable for the voidance of the Buyer’s vehicle warranty. Buyer assumes all risk and responsibilty if a manufacturer andlor dealer voids the Buyer’s vehicle warranty due to use of this Product Safety and Laws. Operate your vehicle at all times in a safe manner. You must abide by al local, state, and federal laws, including but not limited to vehicle safety, traffic laws, and ordinances.
It is your responsibilty to know the laws and how they apply to you. The installation of this product may violate certain local, state, and federal laws. Be advised that laws vary depending on town, city, county, state, etc. Use of this product on public streets, roads, or highways may be in violation law. The Buyer is solely and exclusively legally and personally responsible for any violation of the law by the installation or use of this product. In no case will SuperATV® be held liable if Buyer violates the law or uses the product in an unsafe manner.
The Buyeris responsible to fully understand the capabilty and limitations of his/her vehicle according to manufacturer specifications, warnings and instuctions and agrees to hold SuperATV® harmless from any damage resulting from failure to adhere to such specifications, warnings and! or instructions. The Buyer is also responsible to obey all applicable federal, state, and local laws when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV® hamless from any violation thereof.
Installation. The installation of this product on your vehicle indicates that you have had the opportunity to inquire about applicable local, state, and federal laws and ordinances and that you have read and understand, and accept all of the terms of, this Disclaimer.
SuperATV® shall not be responsible for the proper installation, use, and service of this product. Rather, the Buyer shall be solely responsible for the installation of the product and any damage that may be done to the veicle or vehicle components as a resut of modificafions made by the Buyer:

  • Tubing and Duct lengths are SuperATV recommended. User may install components in other locations. Verify lengths before final installation.
  • Check behind areas being drilled for interference.
  • Avoid burns and scalding by working on cool vehicles.
  • Secure components away from rotating objects.
  • Do not tighten mounting hardware until all components are in place.
  • Use manufacturers recommended coolant.
  • Avoid sharp bends when installing Tubing.
  • Verify that no leaks are present after installation.

Remove Glovebox.
Reinstall after In-Dash Heater has been installed.
– Follow profile and cut out Template. SUPERATV IN HTR CA T ID Maverick
Trail Dash Cab Heater - Fig 1– Follow profile and cut out Template. SUPERATV IN HTR CA T ID Maverick Trail Dash
Cab Heater - Fig 2– Tape Template pieces together and set aside.
– Place Bracket 2 onto Glovebox.
– Mark top of Bracket 2 location onto Glovebox. SUPERATV IN HTR CA T ID
Maverick Trail Dash Cab Heater - Fig 3– Mark mid – point of new mark onto Glovebox.SUPERATV IN
HTR CA T ID Maverick Trail Dash Cab Heater - Fig 4– Tape Template onto Glovebox. SUPERATV IN HTR CA T ID
Maverick Trail Dash Cab Heater - Fig 5– Mark Template profile onto Glovebox. SUPERATV IN HTR CA T
ID Maverick Trail Dash Cab Heater - Fig 6– Follow profile and cut out material. SUPERATV IN HTR CA T
ID Maverick Trail Dash Cab Heater - Fig 7– Place Bracket 2 into new cutout.
– Mark hole locations onto Glovebox and drill through plastic. Holes to be large enough for @6mm bolts.
– Secure with hardware shown; tighten. SUPERATV IN HTR CA T ID Maverick
Trail Dash Cab Heater - Fig 8SUPERATV
IN HTR CA T ID Maverick Trail Dash Cab Heater - Fig 9– Cut Tubing to approximate lengths shown.
– Assemble Outlet and Inlet Tubing assemblies using components shown.
– Tighten Small Clamps.
– Set assemblies aside. SUPERATV IN HTR CA T ID Maverick Trail Dash Cab
Heater - Fig 10– Place Grommets in general area shown.
– Mark center points of Grommets and cut (2) @1-1/4” holes through Firewall. SUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater - Fig
11– Insert Tubing assemblies into Grommets in locations shown. SUPERATV IN HTR CA T ID Maverick Trail Dash Cab
Heater - Fig 12Bracket 3 shown installed for clarity only. Do not secure at this time
– Place Bracket 3 into position shown and mark mounting holes onto Frame.
– Use a @7/32” drill bit to create pilot holes. SUPERATV IN HTR CA T ID
Maverick Trail Dash Cab Heater - Fig 13SUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater -
Fig 14SUPERATV IN HTR CA T ID
Maverick Trail Dash Cab Heater - Fig 15– Separate and place Vent Bottoms onto Dash in general areas shown below.
– Mark locations for Vents.
– Cut (2) Ø2-1/2″ holes through plastic. SUPERATV IN HTR CA T ID Maverick
Trail Dash Cab Heater - Fig 16– Insal Vents.SUPERATV IN HTR CA T ID Maverick Trail Dash
Cab Heater - Fig 17– Connect Power Harness to Terminal. ![SUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater

Ducting assemblies

– Cut Ducting to lengths shown and connect to Y-Fittings.

– Secure with Wire Ties.
– Set aside. SUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater -
AssembleySUPERATV IN HTR CA T ID
Maverick Trail Dash Cab Heater - Assembley 1SUPERATV IN HTR CA T ID Maverick Trail Dash Cab
Heater - Assembley 2SUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater -
Assembley 3Smart-Lok equipped machines only

SUPERATV IN HTR CA T ID Maverick Trail Dash Cab Heater - Assembley
4– Secure Brackets 4 and 5 to stock Front Drive components with hardware shown; do not tighten. SUPERATV
IN HTR CA T ID Maverick Trail Dash Cab Heater - Assembley
5– Secure Bracket 3 with hardware shown; tighten. SUPERATV IN HTR CA T ID Maverick Trail Dash Cab
Heater - Assembley 6– Connect Ducting Assembly 1 to Dash Vents and Adapter.
– Secure with Wire Ties. SUPERATV IN HTR CA T ID Maverick Trail Dash Cab
Heater - Assembley 7– Connect Ducting Assembly 2 to Vents on Bracket 3 and Adapter.
– Secure with Wire Ties. SUPERATV IN HTR CA T ID Maverick Trail Dash Cab
Heater - Assembley 8– Raise front of vehicle and place on jack stands.
– Remove Lower Radiator Hose and drain coolant.
– Hold Adapter up to stock Hose and mark locations to be cut.
– Cut stock Hosesand install Adapterswith Clamps as shown.SUPERATV IN HTR CA
T ID Maverick Trail Dash Cab Heater - Assembley 9– Hold Adapter up to stock Hose and mark locations to be cut.
– Cut stock Hose and install Adapter with Clamps as shown.SUPERATV IN HTR CA
T ID Maverick Trail Dash Cab Heater - Assembley 10– Reinstall Deflector.
– Place machine back on ground.
– Fill coolant level to manufacturers recommended setting.
– Start machine and run at 3000 RPM until engine is hot.
– Use provided Hose Pliers and pinch off Inlet Hose as shown below. SUPERATV
IN HTR CA T ID Maverick Trail Dash Cab Heater - Assembley
11– Remove Hose Pliers after Radiator Fan turns ON.
– After Radiator Fan turns OFF, pinch Inlet Hose again and remove after Radiator Fan turns ON.
– Turn machine off and let engine completely cool; may take several hours.
– Check Coolant Level in Radiator and Resevoir; adjust as needed.
– Start machine and repeat “pinch” steps again.

IN-HTR-CA-T-ID
2753 Michigan Road – Madison, Indiana 47250 – 855.743.3427
sales@superatv.com 
1-855-743-3427
www.superatv.com
8:00am – 8:00pm EST M-Th
8:00am – 7:00pm EST Friday
9:00am – 2:00pm EST Saturday
Read instructions and view illustrations before beginning
IN-HTR-CAT-ID 5/1/2023

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