WORKPRO W124696A-5 125 Pieces Drill Jig Kit User Manual

WORKPRO W124696A-5 125 Pieces Drill Jig Kit User Manual

WARNING:
When using an electric tool with this product, read, understand, and follow the tool manufacturer’s instructions in addition to the safety precautions below to reduce risk of fire, electric shock, and personal injury. Read all these instructions before attempting to use this product. Save this manual for future reference.

• Follow your drill manufacturer’s safety guidelines.
• Always take care and keep away from children.
• Always wear safety goggles, respirator, hearing protection while using the tool.
• The drill bit is sharp, handle with care.
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Avoid awkward hand positions where a sudden slip could cause contact with the rotating bit.
• Properly secure your workpiece with a clamp before drilling. Do not secure the pocket-hole jig with your hand while drilling.
• Do not operate power tools in explosive atmospheres such as flammable liquids, gases or dust.

Contents

• A. 1pc Two Holes Jig
• B. 1pc 3/8″ Stepped Drill Bit
• C. 1pc 6″ L (150mm) No 2 Square Driver Bit
• D. 1pc 1/8″ (3mm) Allen Wrench
• E. 20pc Plastic plugs
• F. 1pc Depth Stop Collar
• G. 20pc #7 1″ Coarse Square Driver Screws
• H. 20pc #8 1-1/4″ Coarse Square Driver Screws
• I. 20pc #8 1-1/2″ Coarse Square Driver Screws
• J. 20pc #8 2″ Coarse Square Driver Screws
• K. 20pc #8 2-1/2″ Coarse Square Driver Screws

Setting

Step 1: Setting the Drilling Depth (Depth Collar Adjustment)

Measure the thickness of workpiece firstly, then Insert the Slider Piece in the downward position, read and set the Timber Thickness Scale according to the measured thickness of workpiece (see FIG. 1).

Note: Recommended workpiece thickness range from 1/2″ (12mm) to 1-1/2″ (38mm).

Rest the Stepped Drill Bit on the Stop Collar Recess, set the Step of the drill bit to align with the scale matches the workpiece thickness. To drill in 3/4″ (19mm) material for example, set the Timber Thickness Scale at 3/4″ (19mm), and align the Step of the drill bit at the position of 3/4″ (19mm) (see FIG. 2)

Then simply slide the Depth Collar onto the drill bit shank and using the Allen Wrench to tighten the Stop Collar **(see FIG. 2)

**

Step 2: Drilling the Holes

Simply make the end of slider piece stick to the edge of material, before drill your first pocket holes, first clamp the jig to the workpiece with a Face Clamp or a similar woodworking clamp (see FIG. 3).
Insert the tip of the drill bit half way into the Drill Guide. Start the drill to full speed, and plunge the drill into the guide until the Depth Collar contacts the rim of the Drill Guide. Back the drill out and let the bit stop turning.

CAUTION: Never attempt to hold the jig in your hand when drilling. The tool must be clamped to the wood for this step. Failure to follow these instructions could result in personal injury and/or damage to the tool(s).

Step 3: Assembly / Driving Pocket Hole Screws

Assembly/Driving Pocket Hole Screws, If you are using a Face Clamp to assemble the joint place the large pad of the clamp on the face side of the joint (see FIG. 4).
Be sure that both pads are equally balanced over each workpiece at the joint line. Adjust the closure pressure until the two parts are firmly secured. The Face Clamp will keep the face surface of the two pieces flush with each other during assembly. It is recommended to drive the screws with a cordless drill/driver that has an adjustable clutch. Start with a light clutch setting and adjust torque as necessary to seat the pocket hole screw. Because the hardness varies among wood species, plywood and composites, drive a few “test” screws to select the proper clutch setting on your drill for the material you are assembling.

Place the self-tapping screws down into the pocket hole and drive with a cordless drill until tight. Your joint should be tight, flush and extremely strong.

Select the Right Screw
Recommended Screw Length for Joinery

Material Thickness| Screw Length| Timber position Setting
---|---|---
1/2″ (12mm)| 1″ (25mm)| 1/2″ Mark
5/8″ (16mm)| 1″   (25mm)| 5/8″ Mark
3/4″ (19mm)| 1-1/4″ (32mm)| 3/4″ Mark
7/8″ (22mm)| 1-1/2″ (38mm)| 7/8″ Mark
1″ (25mm)| 1-1/2″ (38mm)| 1″ Mark
1-1/8″ (29mm)| 1-1/2″ (38mm)| 1-1/8″ Mark
1-1/4″ (32mm)| 2″   (51mm)| 1-1/4″ Mark
1-3/8″ (35mm)| 2″ (51mm)| 1-3/8″ Mark
1-1/2″ (38mm)| 2-1/2″ (64mm)| 1-1/2″ Mark

Step 4: Plugging the Pocket Holes

Place a plastic plug into the drilled hole, swab some glue inside, then sand the surface.

Tips for getting the most out of your pocket hole tool:
For safety, clamp parts to a work surface before drilling pocket holes.

NEVER HOLD THE TOOL AND PARTS IN YOUR HAND WHILE DRILLING.

• Use a corded electric drill with a speed of 2000 rpm or higher for drilling pocket holes.
• Use a cordless (battery) drill/driver with an adjustable clutch feature to drive screws.

Distributed by
Hangzhou Great Star Industrial Co., Ltd.
No.35 Jiuhuan Road, Jiubao Town,
Hangzhou 310019, China
www.greatstartools.com

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