ALTO-SHAAM Prodigi 7-20 Pro Countertop Combi Oven Owner’s Manual
- June 14, 2024
- ALTO SHAAM
Table of Contents
- Prodigi 7-20 Pro Countertop Combi Oven
- Product Information
- Specifications
- Product Usage Instructions
- Safety
- The Meaning of Signal Words
- How to Turn On and Turn Off the Oven
- Control Layout Diagram
- Interface Board
- Control Board
- Relay Board
- Option Board
- Maintenance Schedule
- Error Codes
- Gas System Layout Diagram
- Troubleshooting Trees
- Electrical Schematics QR Codes
- Q: Can I reproduce or use this manual without permission?
- Q: How can I reach Alto-Shaam’s emergency repair service?
- Q: Is the emergency service available on weekends and
Prodigi 7-20 Pro Countertop Combi Oven
Product Information
Specifications
-
Model: Classic Control
-
Variants: 6-10E, 10-10E, 7-20E, 10-20E, 20-10E, 20-20E, 6-10G,
10-10G, 7-20G, 10-20G, 20-10G, 20-20G -
Manufacturer: Alto-Shaam, Inc.
-
Address: P.O. Box 450 W164 N9221 Water Street Menomonee Falls,
WI 53052 -
Language: American English
Product Usage Instructions
Safety
The Meaning of Signal Words
This manual contains signal words that indicate the level of
risk associated with specific situations. It is important to follow
these signal words to ensure personal safety and prevent equipment
damage. The different signal words used are:
-
DANGER: Indicates a hazardous situation which,
if not avoided, will result in serious injury or death. -
WARNING: Indicates a hazardous situation
which, if not avoided, could result in serious injury or
death. -
CAUTION: Indicates a hazardous situation
which, if not avoided, could result in minor or moderate
injury. -
NOTICE: Indicates a situation which, if not
avoided, could result in property damage.
Operation
How to Turn On and Turn Off the Oven
To turn on the oven, follow these steps:
- Locate the power switch on the oven.
- Toggle the power switch to the “ON” position.
- The oven will start heating up.
To turn off the oven, follow these steps:
- Locate the power switch on the oven.
- Toggle the power switch to the “OFF” position.
- The oven will stop heating up and shut down.
Components
Control Layout Diagram
The control layout diagram shows the different buttons and
controls on the oven. Refer to this diagram to understand the
functions of each control.
Interface Board
The interface board is responsible for communication between the
user and the oven. It allows you to input settings and receive
feedback from the oven.
Control Board
The control board is the main control unit of the oven. It
processes the input from the interface board and controls the
oven’s operations accordingly.
Relay Board
The relay board is responsible for controlling the power supply
to various components of the oven. It ensures that power is
distributed correctly and safely.
Option Board
The option board provides additional features and
functionalities to the oven. It may include options such as timers,
presets, or specialized cooking modes.
Maintenance
Maintenance Schedule
Regular maintenance is essential to keep the oven in optimal
condition. Refer to the maintenance schedule provided in the manual
for recommended maintenance tasks and their frequencies.
Troubleshooting
Error Codes
If the oven encounters an error, it may display an error code.
Refer to the error code section of the manual to identify the issue
and take appropriate corrective actions.
Gas System Layout Diagram
The gas system layout diagram shows the configuration of the gas
system in the oven. Use this diagram to understand the gas flow and
components of the system.
Troubleshooting Trees
Troubleshooting trees provide step-by-step instructions for
diagnosing and resolving common issues with the oven. Follow the
troubleshooting tree specific to your problem to troubleshoot
effectively.
Electrical Schematics QR Codes
The electrical schematics QR codes provide quick access to
detailed electrical schematics of the oven. Scan the QR codes using
a QR code reader to view the schematics.
FAQ (Frequently Asked Questions)
Q: Can I reproduce or use this manual without permission?
A: No, you cannot reproduce or use this manual in any manner
without the express written permission of Alto-Shaam, Inc.
Q: How can I reach Alto-Shaam’s emergency repair service?
A: You can reach Alto-Shaam’s 24-hour emergency service call
center by calling 800-558-8744. This
service is available outside
standard business hours and covers the entire United States.
Q: Is the emergency service available on weekends and
holidays?
A: Yes, the emergency service is available seven days a week,
including holidays.
Service Manual
Prodigi®
Classic Control
6-10E 10-10E
7-20E 10-20E 20-10E 20-20E
6-10G 10-10G
7-20G 10-20G 20-10G 20-20G
MN-48156-EN
REV.01 5/23
EN
For the most current manual, visit alto-shaam.com Die neueste Fassung des Handbuchs finden Sie auf alto-shaam.com Pour la dernière version du manuel, visiter alto-shaam.com Para obtener el manual más actual, visite alto- shaam.com Ga voor de meest recente handleiding naar alto-shaam.com alto- shaam.com alto-shaam.com
Manufacturer’s Information
Copyright Trademarks
© Copyright 05/23 by Alto-Shaam, Inc. All rights reserved.
This manual or any portion thereof may not be reproduced or used in any manner
whatsoever without the express written permission of Alto-Shaam, Inc.
All trademarks referenced in this documentation are the property of their
respective owners.
Manufacturer
Alto-Shaam, Inc. P.O. Box 450 W164 N9221 Water Street Menomonee Falls, WI 53052
Original instructions The content in this manual is written in American English.
2
FOREWORD
Alto-Shaam 24/7 Emergency Repair Service
Call Availability
Call 800-558-8744 to reach our 24-hour
emergency service call center for immediate access to local authorized service
agencies outside standard business hours. The emergency service access is
provided exclusively for Alto-Shaam equipment and is available throughout the
United States through Alto-Shaam’s toll free number.
Emergency service access is available seven days a week, including holidays.
FOREWORD
3
INTENTIONALLY BLANK 4
TABLE OF CONTENTS
TABLE OF CONTENTS
Manufacturer’s Information . . . . . . . . . . . . . . . . . . . . . . . . 2
Foreword
3
Alto-Shaam 24/7 Emergency Repair Service . . . . . . . . . . . . . . . 3
Table of Contents
5
Safety
7
The Meaning of Signal Words . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation
11
How to Turn On and Turn Off the Oven . . . . . . . . . . . . . . . . . 11
Components
12
Control Layout Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Option Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance
19
M a i n t e n a n c e S c h e d u l e . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting
22
E r r o r C o d e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
G a s S y s t e m L a y o u t D i a g r a m . . . . . . . . . . . . . . . . . . . . 28
Tr o u b l e s h o o t i n g T r e e s . . . . . . . . . . . . . . . . . . . . . . . . . 29
E l e c t r i c a l S c h e m a t i c s Q R C o d e s . . . . . . . . . . . . . . . . . . 36
5
INTENTIONALLY BLANK 6
SAFETY
The Meaning of Signal Words
This manual contains signal words where needed. These signal words must be
obeyed to reduce the risk of death, personal injury, or equipment damage. The
meaning of these signal words is explained below.
DANGER Danger indicates a hazardous situation which, if not avoided, will
result in serious injury or death. WARNING Warning indicates a hazardous
situation which, if not avoided, could result in serious injury or death.
CAUTION Caution indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury. NOTICE Notice indicates a situation which,
if not avoided, could result
in property damage.
NOTE: Note indicates additional information that is important to a concept or
procedure.
7
SAFETY
SAFETY
Safety Precautions
Before you begin
Read and understand all instructions in this manual.
Electrical precautions
Obey these electrical precautions when using the appliance:
Connect the appliance to a properly grounded outlet. Do not use the appliance
if it is not properly grounded. Consult an electrician if there is any doubt
that the outlet used is properly grounded.
Keep the cord away from hot surfaces. Do not attempt to service the appliance
or its cord and plug. Do not operate the appliance if it has a damaged cord or
plug. Do not immerse the cord or plug in water. Do not let the cord hang over
the edge of a table or counter. Do not use an extension cord.
Usage precautions
Obey these usage precautions when using the appliance:
Only use this appliance for its intended use of heating or cooking. Always
keep liquids, or foods that can become liquid when heated, level and at or
below eye level where they can be seen. Use utensils and protective clothing
such as dry oven mitts when loading and
unloading the appliance. Use caution when using the appliance. Floors adjacent
to the appliance may
become slippery. Do not cover or block any of the openings of this appliance.
Do not cover racks or any other part of this appliance with metal foil. Do not
use this appliance near water such as a sink, in a wet location, near a
swimming pool, or similar locations. Do not unplug or disconnect the appliance
immediately after cooking. The
cooling fans must stay on to protect electrical components.
Maintenance precautions
Obey these maintenance precautions when maintaining the appliance:
Obey precautions in the manual, on tags, and on labels attached to or shipped
with the appliance.
Only clean the appliance when oven is OFF. Do not store the appliance
outdoors. Do not clean the appliance with metal scouring pads. Do not use
corrosive chemicals when cleaning the appliance. Do not use a hose or water
jet to clean the appliance. Do not use the appliance cavity for storage. Do
not leave flammable materials, cooking utensils, or food inside the appliance
when it is not in use. Do not remove the top cover or side panels. There are
no user-serviceable
components inside.
8
Operator training
Operator qualifications
Condition of appliance Servicing the appliance
Sound power
SAFETY
All personnel using the appliance must have proper operator training. Before
using the appliance:
Read and understand the operating instructions contained in all the
documentation delivered with the appliance.
Know the location and proper use of all controls. Keep this manual and all
supplied instructions, diagrams, schematics, parts lists,
notices, and labels with the appliance if the appliance is sold or moved to
another location. Contact Alto-Shaam for additional training if needed.
Only trained personnel with the following operator qualifications are
permitted to use the appliance:
Have received proper instruction on how to use the appliance. Have
demonstrated their ability with commercial kitchens and commercial
appliances. The appliance must not be used by:
Persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given
supervision concerning use of the appliance by person responsible for their
safety.
People impaired by drugs or alcohol.
Children should be supervised to ensure that they do not play with the
appliance. Children shall neither clean nor maintain the appliance.
Only use the appliance when:
All controls operate correctly. The appliance is installed correctly. The
appliance is clean. The appliance labels are legible.
Only trained personnel are permitted to service or repair the appliance.
Repairs that are not performed by an authorized service partner or trained
technician will void the warranty and relieve Alto-Shaam of all liability.
Original manufacturer’s replacement parts may be substituted; however, these
parts must be of equal quality and specifications as those provided by Alto-
Shaam.
To prevent serious injury, death or property damage, have the appliance
inspected and serviced at least every twelve (12) months by an authorized
service partner or trained technician.
Contact Alto-Shaam for the authorized service partner in your area.
The A-weighted sound pressure level is below 70 dB(A).
9
SAFETY
Personal Protective Equipment (PPE)
Wear the following Personal Protective Equipment (PPE) while cleaning the
appliance:
Protective gloves Protective clothing Eye protection Face protection
Service Technician Training
Only trained personnel are permitted to service or repair the appliance.
Service technicians must be knowledgeable in current codes and standards as
stated by the appropriate agencies, such as:
The National Fire Protection Association (NFPA) National Electrical Code (NEC)
The Service Technician’s employer
10
OPERATION
How to Turn On and Turn Off the Oven
Before you begin Turning on the oven
The oven must be connected to electric power. Make sure the gas supply is connected. Make sure the water supply is connected.
To turn on the oven, do the following.
Step 1.
Action
Touch the ON/OFF button a.
LED
a
OPERATION
The oven is now on.
CT-TS-014421
Turning off the oven
To turn off the oven, do the following.
2. Touch and hold the ON/OFF button a until the “Shut Down Options” screen displays. Touch “Shut down” b.
a
LED
b
The oven is now off.
CT-TS-014425
11
THIS DIAGRAM IS SUBJECT TO CHANGE WITHOUT NOTICE
ALWAYS USE THE ELECTRICAL SCHEMATIC FOR ACTUAL CONNECTIONS
PRODIGI – CLASSIC CAPACITIVE TOUCH
NOT TO SCALE
ON/OFF BOARD
TOP OF OVEN
POWER SUPPLY
POSITIVE
NEGATIVE
X13 1
X14
1
X15 1
1
X12
1
X11
1
X10
1
X9
1
X8
J1
CONTROL BOARD
J2
J3
X20 J4 PT1000
J5
J6
PT100
J7
J8 X21
ON 1
S1
SEE DIP SWITCH TABLE
1
S2
1
S3
X22 X16
X23 D74
X17 D66
X18
X19
X26
D70D69
D68D67
X25
X24
D1
D15
D16 D17
D18 X1
D19
D20
D21
1
D22
D23
D24
D25 X2
D26
D27
D28
1
D36
D37
D38
D39 X3
D40 D41
D52 D42
1
1
X7
X6 1 X5
1 X4
USB PORT
SD CARD SPEAKER
CONNECT EITHER SIDE
J1
J21
SW1
OFF
INTERFACE BOARD
J19 CAN
J54
I2C
J38
J3
SW2
OFF
J4
J12
J13 S1
123456
CAPACITVE TOUCH CABLE
DIP SWITCHES SEE DIP SWITCH TABLE
J2
J10
SPEAKER
CONNECT EITHER SIDE
RIBBON CABLE
RIBBON CABLE
L C D
CAPACITIVE TOUCH CONTROL PANEL GLASS
INTERFACE BOARD SIDE B
BACKLIGHT CABLE
LCD INTERFACE CABLE
INTERFACE BOARD
J1 USB Host J2 Capacitive touch J3 Backlight J4 LCD interface J10 Speaker J12
12 VDC power J13 Ethernet – PRO J19 CAN Communication
J21 ON/OFF J38 Speaker S1 DIP switches
Rev.5/3/2023
Interface Board TOP of OVEN
J21 J1
INTERFACE BOARD SW1
SIDE A
J13
J12 S1
J54
J16 I2C
J3
J38
SW2
J4
BATT J10
COMPONENTS
TOP of OVEN
INTERFACE BOARD SIDE B
DO NOT USE WIFI
VMC-TS-008222.ai
Ref. Description
BATT I2C J1 J3 J4 J10 J12 J13 J16 J21 J38 J54 S1 SW1 SW2
Clock battery Capacitive touch cable USB connections Display back light LCD interface Speaker 12 VDC power Ethernet – PRO 8 GB micro SD card ON/OFF board Speaker RS 485/232 LVIO DIP switches (see table) DIP switch (off) DIP switch (off)
Product
Screen Orientation
Vector H
Landscape
Cook & Hold Landscape
Vector F Electric
Vector F Gas –
Converge DX Converge SX
Portrait Portrait Landscape Landscape
Prodigi Pro Electric
Portrait
Prodigi Pro Gas
Portrait
Prodigi Classic Elect Portrait
Prodigi Classic Gas
Portrait
SW 6
OFF OFF
OFF OFF ON ON
OFF
ON
OFF
ON
SW 5
OFF OFF
ON ON OFF OFF
OFF
OFF
OFF
OFF
SW 4
OFF ON
ON ON OFF OFF
OFF
ON
OFF
ON
SW 3
OFF OFF
OFF ON OFF OFF
ON
ON
ON
ON
SW 2
OFF OFF
OFF OFF OFF ON
OFF
OFF
ON
ON
SW 1
OFF OFF
ON ON OFF OFF
ON
ON
ON
ON
AS-PHD-014227
13
INTENTIONALLY BLANK 14
Control Board
COMPONENTS
15
Control Board
COMPONENTS
Ref. Pin(s) Description
Ref.
D1
– Green / Red LED 5V
X11
D15-D28 – Yellow LEDs – Function Outputs
–
D36-D42 – Yellow LEDs – Function Outputs
X12
D52
– Amber LED 12V at 5V Converter
–
D66
– White Led – Heart Beat Blinking
X13
D67-D68 – Blue LEDs – Rx – Tx Blinking
X14
D69-D70 – Not Used
–
D74
– Green LED 3.3V
X15
J1- J8
– Probe Jumpers 100, or 1000
–
S1
– DIP Switches – See Table on El Schematic –
S2
– DIP Switches – See Table on El Schematic –
S3
– DIP Switches – See Table on El Schematic –
X1
1-14 Not Used
X16
X2
1-2 RLY 50 VFD(s) – Power Enable
–
–
3-4 RLY 51 VFD – 20.20 – Lower – 440-480 Volt –
–
5-14 Not Used
–
X3
1
Not Used
X17
–
2
Cavity LED
–
–
3
Not Used
–
–
4
Cavity LED – 20.10, 20.20
–
–
5-8 Not Used
X18
–
9-12 Steam Relief Valves (RV) Browning Valves X19
–
13-14 Not Used
X20
X4
– 12 VDC Supply – Jumpers to IB
X21
X5
1-2 N7, High Limit – Test
X22
–
3-8 Not Used
X23
X6
– CB – IB Communication
X24
X7
1-2 Fan Motor – High Limit – Upper – Classic X25
–
3-4 Fan Motor – High Limit – Lower – Classic X26
–
5-10 Not Used
X27
X8
– Not Used
X28
X9
– Not Used
X29
X10
1-2 B3 – Water Temp Probe – Condensate
–
–
3-4 Not Used
–
–
5-6 B5 – Probe- Steam Bypass
–
–
7-8 Not Used
–
Pin(s)
Description
1-2 3-8 1-2 3-8 1-4
1-2 3-12 1-2 3-4 5-6 7-8 9-10 1 2 3 4 1 2 3 4 –
–
–
–
–
B10, Product Temp Probe Not Used N6, Cavity Temp Probe Not Used RGB Door
Handle Lights Pressure Switch – Water Supply Not Used Door Switch Not used
Steam Relief Valve Switch 1 (SW-1) Steam Relief Valve Switch 2 (SW-2) Not Used
PWM to RB – Upper Burner Not Used Not Used Hall Effect from RB – Upper Burner
PWM to RB – Lower Burner Not Used Not Used Hall Effect from RB – Lower Burner
Not Used Not Used Not Used Not Used Interface to Option Board X4 Comm Cable to
Relay Board X11 Not Used Not Used Not Used VFD(s) Communication – S600 Not
Used Not Used –
–
16
COMPONENTS
Relay Board
17
Option Board
COMPONENTS
18
MAINTENANCE
MAINTENANCE
Maintenance Schedule
Requirements Daily Weekly
Monthly
See topic How to Clean the Oven.
Make sure the oven is cooled down and off–inside of chamber 140°F (60°C) or
less.
For daily maintenance, do the following.
Remove any spills with disposable paper wipes or a damp cloth. Wipe the
outside of the oven with a damp cloth. Wipe the oven gaskets with soap and
water. Inspect the oven gaskets for damage. Wipe the front door glass. Check
the product probe. Check the screen for cracking or peeling. Contact Technical
Service if needed.
For weekly maintenance, do the following.
Clean the entire oven. Make sure to use a non-abrasive nylon scrub pad. Do not
spray the cleaner directly into the fan openings located in the rear of the
oven.
Inspect the oven cavity lamp. Inspect the oven cavity for signs of
grease/carbon buildup. Check behind the fan panel inside the oven cavity for
signs of grease/carbon
buildup.
Check behind the fan panel inside the oven cavity for signs of scale buildup.
Inspect the heat exchanger for any signs of major deformation. If yes,
immediately remove from service and take corrective action.
Inspect the heat exchanger for any loose/disconnected pipes or flanges. If
yes, immediately remove from service and take corrective action.
Inspect the convection elements for signs of cracking, deformation, or damage.
Clean the ventless hood grease filters.
For monthly maintenance, do the following.
Clean out the drip tray line. Check the supplied water filtration and change
as needed. Check for software updates. Check lighting. Inspect and test the
proper draining of the oven cavity. Inspect the drain lines for leaks or
clogs.
Continued on next page
19
Yearly
MAINTENANCE
Continued from previous page
Inspect the oven cavity for any signs of scale buildup. Inspect the ventless
hood paper filter (replace as needed). Test the ventless hood drain for proper
drainage and signs of leaking. De-scale as needed.
For yearly maintenance, do the following.
NOTE: Must be performed by a qualified professional.
Replace the steam bypass hose. Inspect and test the humidity control. Inspect
all drain hoses and clamps. Inspect all steam water injection lines and clamps
for leaks or potential issues. Inspect wiring to heating elements. Re-tighten
or secure as needed. Record the
amp draw. Inspect the cleaning system pump and hoses for leaks and proper
operation. Inspect and test the proper draining of the oven cavity. Inspect
the upper browning valve hose. Inspect the low pressure relief valve and hose.
Inspect the convection element seal from the electrical compartment. Inspect
the gas heat exchanger seal from the electrical compartment. Inspect the N6
oven temperature probe seal. Inspect the hand shower handle and hose. Check
operation of all electrical cooling fans. Test steam injection solenoid. Test
condensate solenoid. Check all electrical connections are properly connected
and secure to the
boards. Check door hinges and handles. Tighten, secure, or adjust as needed.
Check door gaskets for damage and seal. Run the oven in convection mode and
test operation. Run the oven in steam mode and test operation. De-scale as
needed. For ovens shipped to New Zealand or Australia, inspect the back flow
preventer
check valve per AS/NZ3500.1 and AS/NZ3500.2
20
MAINTENANCE
Continued from previous page
Inspect all drain hoses and clamps. Inspect all steam water injection lines
and clamps for leaks or potential issues. Inspect wiring to heating elements.
Re-tighten or secure as needed. Record the
amp draw. Inspect wiring to the steam element. Re-tighten or secure as needed.
Record the
amp draw. Inspect the cleaning system pump and hoses for leaks and proper
operation. For ovens shipped to New Zealand or Australia, inspect the back
flow preventer
check valve per AS/NZ3500.1 and AS/NZ3500.2 Check operation of all electrical
cooling fans. Check all electrical connections are properly connected and
secure to the
boards. Check door hinges and handles. Tighten, secure, or adjust as needed.
Check door gaskets for damage and seal. Test steam injection solenoid. Test
condensate solenoid. Run each chamber in convection mode and test operation.
Run each chamber in steam mode and test operation.
21
TROUBLESHOOTING
Error Codes
TROUBLESHOOTING
Code Component E-5 2 – Convection fan
Description Convection fan (upper) under speed
E-5 2 – Convection fan Lower convection fan under speed
E-10 44 – Cavity sensor
Cavity sensor short
E-10 47 – Food probe
Food probe short
E-10 52 – Steam injector Steam injector sensor short
E-10 55 – Tank
Tank sensor short
E-11 44 – Cavity sensor
Cavity sensor open
Troubleshooting steps
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Investigate food probe for damage. Replace if damaged. 2. Power down
control using on/off icon. 3. Cycle power to the oven either by unplugging the
unit or by turning the main power switch off and then back on. 4. Resume use
of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
22
TROUBLESHOOTING
Code Component E-11 52 – Steam injector
Description Stem injector sensor open
E-11 55 – Tank
Tank sensor open
E-31 2 – Convection fan (Classic control)
Motor (upper) over temperature
E-31 2 – Convection fan (Classic control)
Lower motor over temperature
E-31 2 – Convection fan Motor VFD (upper) over temperature
E-31 2 – Convection fan Lower motor VFD over temperature
E-31 44 – Cavity sensor
Chamber over temperature
E-31 55 – Tank
Tank sensor over temperature
Troubleshooting steps
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Make sure cooling fan(s) are operating. 2. Make sure exhaust vents are
clean and free of debris. 3. Make sure oven clearances are met. 4. Ambient
temperature greater than 105°F (41°C).
1. Make sure cooling fan(s) are operating. 2. Make sure exhaust vents are
clean and free of debris. 3. Make sure oven clearances are met. 4. Ambient
temperature greater than 105°F (41°C).
1. If the oven has experienced an over temperature condition allow the oven
to cool down for a minimum of 30 minutes. 2. Press the high limit reset
button. 3. Resume cooking operation. If error reappears contact service
provider.
1. If the oven has experienced an over temperature condition allow the oven
to cool down for a minimum of 30 minutes. 2. Press the high limit reset
button. 3. Resume cooking operation. If error reappears contact service
provider.
23
Code Component E-31 8 – Control Board
Description Control board too warm
E-31 9 – Interface Board Interface board too warm
E-55 56 – Vent valve
Vent (upper) not open
E-55 56 – Vent valve
Lower vent valve not open
E-62 2 – Convection fan Motor VFD (upper) over current
E-62 2 – Convection fan Lower motor VFD over current
E-66 2 – Convection fan VFD (upper) error
E-66 2 – Convection fan Lower VFD error
TROUBLESHOOTING
Troubleshooting steps
1. Make sure cooling fan(s) are operating. 2. Make sure exhaust vents are
clean and free of debris. 3. Make sure oven clearances are met. 4. Ambient
temperature greater than 105°F (41°C). 5. Check the door gasket for damage and
proper seal.
1. Make sure cooling fan(s) are operating. 2. Make sure exhaust vents are
clean and free of debris. 3. Make sure oven clearances are met. 4. Ambient
temperature greater than 105°F (41°C). 5. Check the door gasket for damage and
proper seal.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
24
TROUBLESHOOTING
Code Component E-78 19 – Voltage sensor
Description Voltage monitor too low
E-78 2 – Convection fan VFD (upper) under voltage
E-78 2 – Convection fan Lower VFD under voltage
E-79 19 – Voltage sensor Voltage monitor too high
E-79 2 – Convection fan VFD (upper) over voltage
E-79 2 – Convection fan Lower VFD over voltage
E-80 2 – Convection fan VFD (upper) memory error
E-80 2 – Convection fan Lower VFD memory error
E-88 1 – Heater
Gas ignition failure (upper)
Troubleshooting steps
1. Check to make sure the unit plug is fully seated in the electrical outlet.
2. Reset the main circuit breaker for the oven. If error reappears contact
service provider.
1. Check to make sure the unit plug is fully seated in the electrical outlet.
2. Reset the main circuit breaker for the oven. If error reappears contact
service provider.
1. Check to make sure the unit plug is fully seated in the electrical outlet.
2. Reset the main circuit breaker for the oven. If error reappears contact
service provider.
1. Check to make sure the unit plug is fully seated in the electrical outlet.
2. Reset the main circuit breaker for the oven. If error reappears contact
service provider.
1. Check to make sure the unit plug is fully seated in the electrical outlet.
2. Reset the main circuit breaker for the oven. If error reappears contact
service provider.
1. Check to make sure the unit plug is fully seated in the electrical outlet.
2. Reset the main circuit breaker for the oven. If error reappears contact
service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or turning off the breaker. 3. Inspect the top of oven for
anything blocking the exhaust flue of the oven. 4. Make sure the ventilation
hood is turned on and working properly. 5. Make sure the gas line is properly
connected to the unit and the gas shut off valve is in the open position. 6.
Resume cook operation. If error reappears turn the oven off, shut off the gas
supply to the oven and immediately contact service provider.
25
TROUBLESHOOTING
Code Component E-88 1 – Heater
E-90 1 – Heater E-90 1 – Heater E-93 8 – Control Board E-94 10 – Control Board
Communications E-94 2 – Convection fan E-94 2 – Convection fan E-102 59 –
Ventless hood
Description
Troubleshooting steps
Lower gas ignition failure
1. Power down control using on/off icon. 2. Cycle power to the oven either by unplugging the unit or turning off the breaker. 3. Inspect the top of oven for anything blocking the exhaust flue of the oven. 4. Make sure the ventilation hood is turned on and working properly. 5. Make sure the gas line is properly connected to the unit and the gas shut off valve is in the open position. 6. Resume cook operation. If error reappears turn the oven off, shut off the gas supply to the oven and immediately contact service provider.
Gas blower failure (upper)
1. Power down control using on/off icon. 2. Cycle power to the oven either by unplugging the unit or by turning the main power switch off and then back on. 3. Resume use of oven. If error reappears contact a service provider.
Lower gas blower failure
1. Power down control using on/off icon. 2. Cycle power to the oven either by unplugging the unit or by turning the main power switch off and then back on. 3. Resume use of oven. If error reappears contact a service provider.
State synchronization error between the 1. Clear error by pressing the check mark on
interface board and control board
the display to accept the error.
2. If the error persists contact Alto-Shaam
Technical Support.
Communication error between Interface 1. Power down control using on/off icon.
Board and Control Board
2. Cycle power to the oven either by
unplugging the unit or by turning the main
power switch off and then back on.
3. Resume use of oven. If error reappears
contact a service provider.
VFD (upper) communication error
1. Power down control using on/off icon. 2. Cycle power to the oven either by unplugging the unit or by turning the main power switch off and then back on. 3. Resume use of oven. If error reappears contact a service provider.
Lower VFD communication error
1. Power down control using on/off icon. 2. Cycle power to the oven either by unplugging the unit or by turning the main power switch off and then back on. 3. Resume use of oven. If error reappears contact a service provider.
Ventless hood filter Fault
1. Check if filters are installed. 2. Check if filters are clogged. 3. Check operation of hood fan.
26
TROUBLESHOOTING
Code Component E-105 6 – Chamber E-109 6 – Chamber
E-606 6 – Chamber
E-999 48 – Personality handler
Description Low water pressure Chamber high limit
Error during cleaning cycle
IB and CB dip switch settings not set correctly
Troubleshooting steps
1. Water supply not connected. 2. Water supply is shut off. 3) Water supply
to unit blocked or obstructed (check filter).
1. If the oven has experienced an over temperature condition, allow the oven
to cool down for a minimum of 30 minutes. 2. Press the high limit reset
button. 3. Resume cooking operation. If error reappears contact service
provider.
1. Manually Clean Oven. 2. Manually Rinse Oven. 3. Ensure chemicals removed
before use. 4. Resume use of oven. If error repeats contact service provider.
1. Power down control using on/off icon. 2. Cycle power to the oven either by
unplugging the unit or by turning the main power switch off and then back on.
3. Resume use of oven. If error reappears contact a service provider.
27
TROUBLESHOOTING
28
TROUBLESHOOTING
· This troubleshooting tree is based on a 7-20 208/240V 3ph oven.
Prodigi: Oven Dead — No Display or Operation
Is electrical power connected to the oven?
No
Yes
Is the voltage correct at the power source?
No
Yes
Is the voltage correct at the main terminal blocks (L1/2/3)?
No
Yes
Is the voltage correct at the line side of the electromagnetic interference (EMI) Filter?
No
Yes
Is the voltage correct at the load side of the EMI Filter?
No
Yes
Is the voltage correct at circuit breaker C/B 20 to L2 on the
No
main terminal block?
Yes
Is the voltage correct at circuit breaker C/B 5 to L1 on the
No
main terminal block?
Yes
Is the voltage correct across L and N terminals
at the DC power supply?
No
Yes
Is there 12 VDC output from the DC power supply?
No
Yes
Is there 12 VDC across the Control Board (CB) connector X4 pins 1-4?
No
Yes
Is there 12 VDC across the interface board (IB) connector J12
pins 1-4?
No
Yes
Locate the back-light connector J3 on the IB. Measure DC
voltage from wires RD to BLK – RD to BLK. Is there 12 VDC
No
across each measurement?
Yes
Check the back-light cable for breaks or pinched wires.
No
Check continuity of the wires. Is the cable in good condition?
Yes
Replace the Display assembly.
Supply electrical power to the oven by turning on the main circuit breaker or
plugging the oven in.
Inspect and/or reset the circuit breaker.
Repair or replace the faulty cord, plug, or wiring.
Repair the wiring between the main terminal block and the EMI Filter.
If there is no voltage on the load side of the filter replace the EMI filter.
Reset or replace circuit breaker C/B 20.
Reset or replace circuit breaker C/B 5.
Inspect/Repair the wiring between terminal block TB 33-1 and the power supply
terminal L, and between terminal block TB 27-1 and the power supply terminal
N. Disconnect power at the main breaker and remove the DC wires from the power
supply. Apply power to oven. Measure 12 VDC directly at the output of the
power supply. If DC voltage is not present replace the power supply. If there
is DC voltage present inspect the DC circuit for shorts.
Repair the wiring between the power supply and the control board (CB)
connector X4. Repair the wiring between control board (CB) connector X4 and
IB connector J12.
Replace the Interface Board.
Replace the back-light cable.
29
TROUBLESHOOTING
· This troubleshooting tree is based on a 7-20 208/240V 3ph oven.
Prodigi: Electric, No Steam Production — Steam at 212°F (100°C)
**Steam below 212°F (100°C) B5 will cycle off the Y1 solenoid at 10°F below
the set temperature (example: Set Temp 200°F, B5 cycles Y1 off at 190°F)
Is the convection fan motor spinning? Yes
Is the B5 probe below set point 204° F/ 96° C ? (In the service screen)
Yes
No
See “Convection Motor Is Not Spinning”.
The oven will not call for steam production until the B5
No
probe is below set point. If the B5 probe is reading incorrectly,
test the probe and replace it if necessary.
Is the K41 convection element contactor being energized?
Measure the AC voltage across the coil of the K41 convection
element contactor. If voltage is present, replace faulty
contactor. If voltage is not present, determine which leg of AC
No
voltage is missing and correct.
· A1 is L1 and it is supplied to K41 from the RB connector X10 pin 1.
· A2 is L2 and is supplied to K41 from the N7 high limit terminal 11.
Yes
Is there AC voltage being supplied to terminals 2-4-6 on the K41 contactor?
No
Yes
Is there AC voltage across terminals 1-3-5 on the K41 contactor?
No
Yes
Is there AC voltage across the element loops at the convection elements?
No
Yes
Are all element loops drawing current?
No
Yes
Is the Y1 solenoid valve being energized?
No
Repair the wiring issue between the main terminal blocks TB1-1, TB6-1, TB11-1
and the K41 contactor.
Replace faulty contactor(s)
Repair the wiring between contactors and the elements.
Replace the faulty element assembly.
Determine which line is missing at the solenoid: · A1 is L1 supplied from
Relay Board (RB) connector X05 pin 4. · A2 is supplied from terminal block TB
27-B1.
Yes
Is the solenoid valve opening?
No
Yes
Is water being injected into the fan wheel inside the oven?
No
Yes Oven will begin producing steam in 2-5 minutes.
Replace faulty solenoid. Correct the obstruction between the solenoid valve
and
the injection pipe
30
TROUBLESHOOTING
Prodigi, Gas: No Steam Production — Steam at 212°F (100°C)
**Steam below 212°F (100°C) B5 will cycle off the Y1 solenoid at 10°F below
the set temperature (example: Set Temp 200°F, B5 cycles Y1 off at 190°F)
Is the convection fan motor spinning? Yes
Is the Steam Bypass Temperature Probe B5 below the set point? 204° F/ 96° C
(In the service screen) Yes Is the burner igniting? Yes
Is the Y1 Solenoid valve being energized?
Yes Is the Y1 solenoid valve opening?
Yes Is water being injected into the fan wheel inside the
oven? Yes
The oven will begin producing steam in 2 to 5 minutes.
No
See “Convection Motor Is Not Spinning”.
The oven will not call for steam production until the
No
B5 probe is below the set point. If the B5 probe is reading
incorrectly, test the probe and replace if necessary.
No
See “No Combustion On A Call For Heat”.
Determine which AC line is missing at the Y1 solenoid valve.
No
· A1 is L1 supplied from the Relay Board (RB) connector X5 pin 4.
· A2 is L2 supplied from terminal block TB27-B1.
No
Replace the faulty solenoid valve.
No
Remove the obstruction between the Y1 solenoid valve and the injection pipe
31
TROUBLESHOOTING
Prodigi: No Rinse Water During the Cleaning Cycle
During the Rinse Cycle, is the Y3 solenoid being energized?
Yes Is the Y3 solenoid opening?
Yes Is water present at the injection pipe in the oven?
Yes Is the injection pipe clear of debris?
Yes The rinse water plumbing will be working properly.
Determine which leg of the power is missing at the Y3
solenoid and correct.
No
· A1 is L1 supplied from the Relay Board (RB) connector X5 pin 2.
· A2 is L2 supplied from terminal block TB27-B3.
No
Replace the faulty solenoid.
No
Clean or repair water manifold and/or hose from manifold to the injection pipe.
No
Repair or replace the injection pipe as needed.
32
TROUBLESHOOTING
Prodigi: Cleaning System is Not Operating
Is the Y4 cleaning pump being energized at its timed cycle? No
Yes
Is the Y4 cleaning pump running?
No
Yes
Is there water at the pump inlet?
No
Yes
Is there water at the water manifold inlet from the Y4 pump?
No
Yes
Is there water at the injection pipe?
No
Yes
Is the injection pipe clear of debris?
No
Yes
The cleaning pump and plumbing circuit will be working properly.
Determine which leg of the power is missing at the Y4 wash pump and correct.
· A1 is L1 from the Relay Board (RB) connector X5 pin 1. · A2 is L2 supplied
from terminal block TB 27-B4.
Replace the faulty cleaning pump.
Make sure the condensate pan clean out hose is unplugged and that the Y2
cooling water solenoid is operating properly.
Inspect or replace the hose between Y4 cleaning pump and the water manifold.
If the hose is okay, replace the faulty Y4
cleaning pump.
Remove the obstruction between the water manifold and the injection pipe.
Clean or replace the injection pipe as needed.
33
TROUBLESHOOTING
Prodigi Classic ONLY: Error Code E94
NOTE: The computerarea network(CAN ) cable is connected to the control board
(CB)atconnectorX6 and the interface board (IB) at connector J19.
Disconnect both ends of the CAN cable, inspect the terminals and firmly reattach the CAN cable.
Still getting an E94 error?
No
Yes
Replace the CAN cable.
Still getting an E94 error?
No
Yes Replace the CB.
Still getting an E94 error?
No
Yes
Replace the IB.
Still getting an E94 error?
No
Yes
Contact the Alto-Shaam Technical Service team.
The oven will operate properly.
The oven will operate properly.
The oven will operate properly.
The oven will operate properly.
34
TROUBLESHOOTING
Prodigi Classic: Fan Motor Over Temp E31
Is the convection fan spinning? Yes
Is the motor high-limit wiring to the Control Board (CB) connector X7 pins 1 &
2 secure?
Yes Check fan wheel and make sure the motor spins freely. Does the motor spin
freely?
Yes Replace the CB?
No
See “Convection Motor Is Not Spinning”.
No
Secure the wiring and retest.
Remove any obstruction causing the fan wheel
No
to lock up. Replace the motor.
35
77790 6.10,10.10,7.20 380-415V 3Ph
77791 6.10 208-240V 1Ph
77792 6.10, 10.10, 7.20 208-240V 3Ph
77794 6.10,10.10,7.20 440-480V 3Ph
77796 10.20 208-240V 3Ph
77797 10.20 380-415V 3Ph
77798 10.20 440-480V 3Ph
77799 xx-xx xx-xx xx-xx Ph
INTENTIONALLY BLANK
77800 xx-xx xx-xx xx-xx Ph
INTENTIONALLY BLANK
36
SCHEMATICS
77801
xx-xx xx-xx xx-xx Ph
INTENTIONALLY BLANK
77802 20.20 208-240V 3Ph
77803 20.20 380-415V 3Ph
77804
20.20 440-480V 3Ph
77807 6.10,10.10,7.20,10.20 120V NG/LP
77808 6.10,10.10,7.20,10.20 208-240V / 380-415V GAS
77809 20.10,20.20 120V GAS
77812 20.10,20.20 208-240V GAS
Menomonee Falls, Wisconsin, US A
CANADA Concord, Ontar io Canada
MEXICO Leon, Mexic o
CENTRAL & SOUTH AMERIC A Miami, FL US A
RUSSIA Moscow, Russi a
GMBH Bochum, Ge rmany ITALY Padua, Italy
FRANCE Aix en P rovence, France
MIDDLE EA ST & AFRIC A Dubai , UAE
INDIA Pune, India
ASIA Shanghai, China
AUSTRALI A Brisbane, Queenslan d
Menomonee Falls, WI U.S.A. Phone 800 -558-8 744 | +1-26 2-251-3800 | alto- shaam.co m
ASIA Shanghai, China Phone +86-21-6173-0336
AUSTRALIA Brisbane, Queensland Phone
800-558-8744
CANADA Concord, Ontario Canada Toll Free Phone
866-577-4484
Phone +1-905-660-6781
FRANCE Aix en Provence, France Phone +33(0)4-88-78-21-73
GMBH Bochum, Germany Phone +49 (0)234 298798-0
ITALY Padua, Italy Phone +39 3476073504
INDIA Pune, India Phone +91 9657516999
MEXICO Phone +52 1 477-717-3108
MIDDLE EAST & AFRICA Dubai, UAE
Phone +971-4-321-9712
CENTRAL & SOUTH AMERICA Miami, FL USA
Phone +1 954-655-5727
RUSSIA Moscow, Russia Phone +7 903 7932331
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>