BODYGUARD HK-FB-21B 21 Ford Bronco Front Bumper Installation Guide

BODYGUARD HK-FB-21B 21 Ford Bronco Front Bumper

Product Information

The product is a front bumper designed for the 21+ Ford Bronco. It is manufactured by Bodyguard Products LLC. The bumper is made of stainless steel and is designed to provide both strength and style. It comes with a hardware kit that includes various bolts, nuts, washers, and other components necessary for installation. The bumper also has provisions for the relocation of the factory front camera and adaptive cruise control (ACC) system.

Product Usage Instructions

Bumper Removal

1. Start by removing the 6 plastic clips holding the frame bolt covers. There are 3 clips per side.
2. After removing the plastic covers, locate the front sensor harness plug on the driver’s side and unplug the harness.
3. Remove the 6 frame bolts to detach the front bumper. Once the bumper is off, locate the bolts holding the skid plate and remove the skid plate.

Grill Removal (For Camera Relocation)

Note: Skip this step if you do not have a factory front camera.

1. Locate the 9 clips holding the radiator cowl to reveal the bolts holding the grill. Remove the intake snorkel shown in the highlighted box below. Once the intake snorkel is removed, remove the plastic radiator cowl.
2. Once the radiator cowl is removed, remove the 4 screws holding the top of the grill. Pry gently at the top corners of the grill and work your way around to the bottom.
3. Disconnect your camera and camera washer spray line at the top left corner above your passenger headlight. Once the grill is completely removed, uninstall your camera from the grill and remove both the factory camera harness and sprayer tube.
4. Reconnect the camera harness that you removed from the grill to the connector above your headlight. Run the harness down between the core support and your headlight. Attach the camera extension harness and run it through the bumper cut at the base of your Extreme Guard. Then run the wire through the webbing of the extreme guard and to the center camera hole.

Adaptive Cruise Control (ACC) Relocation Bracket (Optional)

Note: This step is applicable if you do not use the grill guard mesh.

The ACC relocation bracket will be mounted behind the grill and radiator shutters.

Installation Instructions

FR Extreme Guard – Front Replacement
2021 – 2022

SAFETY

THE SAFETY OF YOU AND OTHERS IS VERY IMPORTANT TO US!

In order to minimize this risk and make an informed decision about safety, it is important that you carefully read and follow the installation instructions we have provided.
We urge you to use your own good judgment and allow plenty of time for install.

HAZARD CHECKLIST

• Always wear personal protective equipment (PPE) such as: protective eye wear, gloves, close toed shoes, etc.
• We recommend that you use a certified mechanic or shop for professional installation.
• Always set emergency brakes on vehicle and use tire blocks to ensure vehicle stabilization.
• Use caution when lifting, we recommend the use of equipment to help lift bumpers into place.
• Use caution when using power tools such as air ratchet, etc.
• Take caution when installing wiring.
• Perform regular inspections of hardware, bolts, brackets, etc.
• Rigid light brackets are specifically designed to fit Rigid lights, we do not guarantee off brand fitment.
• Our winch mount is designed for Warn and Superwinch products. We do not guarantee off brand fitment.

USE & RISK
Bodyguard Products LLC is not responsible for damage to our products, or other subsequent damage that might occur, as a result of misuse or improper installation. While we do manufacture products that appear stronger than factory parts, our products should not be viewed or relied upon as life-saving devices in the event of a collision or rollover. We make no claims relating to airbag compatibility, crashworthiness, or sturdiness. It is the customer’s responsibility to check with the vehicle manufacturer or auto dealer regarding airbag compatibility and automobile manufacturer’s warranty before installing our products.

PREPARATION

• Ensure personal safety by checking for hazards and identifying risks.
• Check for correct hardware.
• Check for tools needed.
• Use either foam or tape on fenders to prevent scratches to the truck when installing your bumper.
• Please allow approximately 3-4 hours for installation.

Hardware Kit

21+ Ford Bronco Front Bumper

HK-FB- 21B

| Front Bumper 21+ Ford Bronco| Qty
1/4″ -20 x 3/4″ Long, Stainless Steel SBHCS| 44
1/4″ -20 Stainless Steel SBHCS Grade 8 Serrated Hex Flange Nut| 8
1/4-20 (.093-.126: Panel Range) Zinc Electroplate Spring Steel Cage Nut| 39
5/16″-18 x 3/4″ Long, Stainless Steel SBHCS| 8
5/16″-18, Flange nut| 8
5/16″, Washer| 8
5/16″-18 Clip Nut| 8
1/2-13 x 1-1/2 Long, Grade 8 HB Zinc-Yellow| 4
1/2″ Washer, Grade 8 Zinc-Yellow| 4
1/2″-13 Grade 8 Steel Serrated Flange Nut Zinc| 4
M12, WASHER| 6
M12-1.75 X 40MM, HB| 6
Camera Wiring Harness #89758| 1
21+ Ford Bronco ACC bracket (Extreme Gaurd only)

HK-ACCE- 21B

| ACC Extreme Guard Bracket 21+ Ford Bronco| Qty
1/4″ -20 x 3/4″ Long, Stainless Steel SBHCS (Black Oxide)| 14
1/4″ -20 Stainless Steel SBHCS Grade 8 Serrated Hex Flange Nut| 12
1/4-20 (.093-.126: Panel Range) Zinc Electroplate Spring Steel Cage Nut| 4

BUMPER REMOVAL

1. Start by removing the 6 plastic clips holding the frame bolt covers. (3 Per side)

2. Once the plastic covers are removed, locate the front sensor harness plug on the drive side and unplug the harness.
   Note: Image shown without bumper for clarity

3. Remove the 6 frame bolts and the front bumper will come off. Once the bumper is off, locate the bolts holding the skid plate and remove the skid plate.

GRILL REMOVAL (For Camera Relocation)
(Skip this step if you do not have factory front camera)

1. Locate the 9 clips holding the radiator cowl to reveal the bolts holding the grill. Then remove the intake snorkel shown in the highlighted box below. Once the intake snorkel is removed, remove the plastic radiator cowl.
2. Once the radiator cowl has been removed, remove the 4 screws holding the top of the grill. Pry gently at the top corners of the grill and work your way around to the bottom.
3. Then disconnect your camera and camera washer spray line at the top left corner above your passenger headlight. Once grill is completely removed, uninstall your camera from the grill and remove both factory camera harness and sprayer tube.
4. Reconnect the camera harness that you removed from the grill to the connector above your headlight. Run the harness down between the core support and your headlight. Attach the camera extension harness and run it through the bumper cut at the base of your Extreme Guard. Then run the wire through the webbing of the extreme guard and to the center camera hole.

ADAPTIVE CRUISE CONTROL RELOCATION BRACKET (Optional)
There are two options for ACC relocation. If you do not use the grill guard mesh, you will need to continue onto the steps below. This bracket will be mounted behind the grill and radiator shutters. This location WILL NOT work if you install the grill guard mesh. ACC Bracket pictured below.

ASSEMBLY

1. Once the front bumper is off, remove the factory ACC bracket and set aside. Then remove both driver and passenger fenders flares by twisting the quick release tabs. Once all tabs are rotated counterclockwise, firmly pull the fender outwards away from the vehicle. Then remove the lower front body trim by removing the 8mm screw (1 per side) connecting the trim to the fender.
2. Remove the lower body trim by firmly pulling on it at the joint where it meets the fender. Once both sides have been disconnected from the fender, firmly pull from the center. This will reveal the screws required to fully remove both headlights. To remove the headlights, there are 2x 10mm screws on top, 1x 8mm at the bottom, and 1 Christmas Tree clip (per side). Once all screws and clips have been removed, gently pull on the headlight closest to the center of the vehicle to unseat from the clip. Then unplug the headlight from the factory harness. Repeat on the other seat.
3. Remove the radiator shutters by removing 4x 10mm screws on top, and 4x 10mm screws on the front. Once screws are removed, unplug the harness connecting the shutters and remove.
4. Remove the ACC module from the factory ACC bracket and remove the grommet on the ears of the ACC module. Then install the ACC module to the ACC relocation mount using the provided spacers and 1/4-20 hardware. Then install the mount to the ACC relocation bracket (do not fully tighten).
5. Remove the hood latch by removing 2x 10mm screws. Install the ACC relocation bracket in between the hood latch and the core support. Close the hood to make sure hood latch is in the proper position. Calibrate your ACC module by adjusting angle on the bracket. Place a level on the non-raised face of the ACC module. Once module is leveled, tighten all the hardware connecting the mount to the bracket. Plug in the ACC module (you may need to unravel the acc cable from the harness to gain length to reach the module). Reinstall all front-end components that were removed.

WINCH MOUNT INSTALL

1.  Install the winch mount to the frame using the 6x M12 provided. Then, install the winch fairlead to the winch mount if applicable.
2. At this time, install your winch if applicable.

BUMPER INSTALL

1. Install 1/4”-20 cage nuts in all square holes on the bumper except the two circled areas shown below (two per side).
2. You will install cage nuts on the fog light buckets in those areas. Cage nuts should be installed from the backside of the bumper.
3. Then carefully place the bumper up to the winch mount using the 4x 1/2”-13 x 1-1/2” Long hardware.
4. Adjust fitment vertically and horizontally, then tighten hardware. Then run the factory harness through the bumper allowing for sensor plugs to position accordingly. Install 1/4”-20 cage nuts into the parking sensor plates. (Images below are example sensor plates). Then install the sensor tab over the sensor shown below. Slide the sensor and sensor tab into position and tighten down with a 1/4”-20 x 3/4” BHCS. Do not over tighten. Set the plates and sensors aside.
5. Install fog light pods onto the fog light buckets, then install the fog light buckets onto the bumper along with the sensor plate for the fog lights. Be sure to plug in the sensor to the harness before installing.
6. Install 4x 5/16” clip nuts on the wing end plates circled below. Then install the end caps to the bumper wing using the 5/16” hardware. (End caps are optional) If end caps are not used, install the 5/16” bolt and flange nut to plug the 4 holes.
7. Install the 2x factory skid plate hardware loosely and slide the secondary skid plate onto the bolts. Let the skid plate hang and install the front of the primary skid plate to the bumper using the 5/16” hardware. Then install the primary and secondary skid plate using the remaining factory skid plate hardware.
8. Plug the sensors into the harness on the front winch cover plate and install to the bumper. Then install 1/4″-20 cage nuts onto the mesh bolt in plates and install the plates on each side of the bumper.

EXTREME GUARD MESH INSTALLATION (optional)

1. The mesh to cover the center opening of the grill guard upright is an optional removable piece. If you choose to run this mesh, you CAN NOT USE THE BEHIND THE GRILL ACC BRACKET. You will need to use the mesh bracket shown in the section below.
2. Install the mesh by sliding the top tabs under the webbing on the extreme guard. Once the tabs have are slid into place, bolt the mesh in place using the provided 1/4″-20 hardware. (If you have Adaptive Cruise Control, you will want to leave the two driver side bolt locations open.

ADAPTIVE CRUISE CONTROL RELOCATION (optional)
If you chose to keep your Extreme Guard mesh, follow the instructions below.

1. Carefully remove the ACC module from the factory bracket. Then, install the ACC module on to the provided mount using the spacers and 1/4”-20 hardware provided.
2. First install 2x Cage nuts into the square openings on the ACC mesh bracket. Install the ACC Mesh bracket onto the driver side of the mesh mounting holes using 2x 1/4″-20 hardware. Then install the ACC module bracket onto the mounting bracket. Leave the hardware loose as you will need to calibrate it with a level. Place a level on the back side of the bracket (visible side) and level the ACC model and tighten down. Double check that the module is level once fully tightened. Then install the mesh bracket cover plate using 2x 1/4″-20 screws. Lastly plug in the ACC module (the harness will need to be unraveled and separated from the lower cooling louvers to extend the ACC plug length).

NOTE: If front license plate is required, optional front license plate bracket will need to be purchased with this bumper.

FINISHING UP

• Install shackles.
• Confirm that all hardware is tightened and everything is secure.
• Secure wiring harnesses for lights and sensors.
• Test all lighting and wiring before using vehicle (fog lights, sensors, etc.).

MAINTENANCE

• Frequently check that all hardware is tightened and that all wiring and connections are secure.

FEEDBACK

We’d love to hear from you! Please send your pictures, testimonials, comments, or suggestions to us by email at info@bodyguardbumpers.com. We frequently use customer pictures for brochures and marketing materials, and we always welcome customer feedback to ensure quality improvements within our company. Thanks for your purchase; we appreciate your business very much!

Where STRENGTH Meets Style! TM

Bodyguard Products LLC ph: 903-785-8939

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