BODYGUARD Freedom Series Front Bumper Instruction Manual

: June 13, 2024
: BODYGUARD

Table of Contents

SAFETY
HAZARD CHECKLIST
USE & RISK
PREPARATION
Hardware Kit
BUMPER REMOVAL
GRILL REMOVAL (For Camera Relocation)
ADAPTIVE CRUISE CONTROL RELOCATION BRACKET (Optional)
WINCH MOUNT INSTALL
SPORT BAR ACCESSORY INSTALL
FINISHING UP
MAINTENANCE
Read User Manual Online (PDF format)
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BODYGUARD Freedom Series Front Bumper Instruction Manual

SAFETY

THE SAFETY OF YOU AND OTHERS IS VERY IMPORTANT TO US!
In order to minimize this risk and make an informed decision about safety, it is important that you carefully read and follow the installation instructions we have provided.
We urge you to use your own good judgment and allow plenty of time for install.

HAZARD CHECKLIST

Always wear personal protective equipment (PPE) such as: protective eye wear, gloves, close toed shoes, etc.
We recommend that you use a certified mechanic or shop for professional installation.
Always set emergency brakes on vehicle and use tire blocks to ensure vehicle stabilization.
Use caution when lifting, we recommend the use of equipment to help lift bumpers into place.
Use caution when using power tools such as air ratchet, etc.
Take caution when installing wiring.
Perform regular inspections of hardware, bolts, brackets, etc.
Rigid light brackets are specifically designed to fit Rigid lights, we do not guarantee off brand fitment.
Our winch mount is designed for Warn and Superwinch products. We do not guarantee off brand fitment

USE & RISK

Bodyguard Products LLC is not responsible for damage to our products, or other subsequent damage that might occur, as a result of misuse or improper installation. While we do manufacture products that appear stronger than factory parts, our products should not be viewed or relied upon as life-saving devices in the event of a collision or rollover. We make no claims relating to airbag compatibility, crashworthiness, or sturdiness. It is the customer’s responsibility to check with the vehicle manufacturer or auto dealer regarding airbag compatibility and automobile manufacturer’s warranty before installing our products.

PREPARATION

Ensure personal safety by checking for hazards and identifying risks.
Check for correct hardware.
Check for tools needed.
Use either foam or tape on fenders to prevent scratches to the truck when installing your bumper.
Please allow approximately 3-4 hours for installation.

Hardware Kit

21+ Ford Bronco Front Bumper

BUMPER REMOVAL

Start by removing the plastic clips holding the frame bolt covers. (Quantities may vary depending on trim level)
Once the plastic covers are removed, locate the front sensor harness plug on the drive side and unplug the harness.

Note: Image shown without bumper for clarity
Now remove the 6 frame bolts and the front bumper will come off. Once the bumper is off, locate the bolts holding the skid plate and remove the skid plate.

GRILL REMOVAL (For Camera Relocation)

(Skip this step if you do not have factory front camera)

Locate the 9 clips holding the radiator cowl to reveal the bolts holding the grill. Then remove the intake snorkel shown in the highlighted box below. Once the intake snorkel is removed, remove the plastic radiator cowl.
Once the radiator cowl has been removed, remove the 4 screws holding the top of the grill. Prygently at the top corners of the grill and work your way around to the bottom.
Then disconnect your camera and camera washer spray line at the top left corner above your passenger headlight.
Once grill is completely removed, uninstall your camera from the grill and remove both factorycamera harness and sprayer tube. (Washer spray tubing will need to be capped or plug at user discretion ex: plug with a1/4” bolt and zip tie)
Reconnect the camera harness that you removed from the grill to the connector above your headlight. Run the harness down between the core support and your headlight. Attach the camera extension harness and run itthrough the bumper cutout at the base of the push bar.

ADAPTIVE CRUISE CONTROL RELOCATION BRACKET (Optional)

Once the front bumper is off, remove the factory ACC bracket and set aside. Then remove both driver and passenger fenders flares by twisting the quick release tabs. Once all tabs are rotated counterclockwise, firmly pull the fender outwards away from the vehicle. Then remove the lower front body trim by removing the 8mm screw (1 per side) connecting the trim to the fender.
Remove the lower body trim by firmly pulling on it at the joint where it meets the fender. Once both sides have been disconnected from the fender, firmly pull from the center. This will reveal the screws required to fully remove both headlights. To remove the headlights, there are 2x 10mm screws on top, 1x 8mm at the bottom, and 1 Christmas Tree clip (per side). Once all screws and clips have been removed, gently pull on the headlight closest tothe center of the vehicle to unseat from the clip. Then unplug the headlight from the factory harness. Repeat on theother seat.
Remove the radiator shutters by removing 4x 10mm screws on top, and 4x 10mm screws on the front. Once screws are removed, unplug the harness connecting the shutters and remove.
Remove the ACC module from the factory ACC bracket and remove the grommet on the ears of the ACC module. Then install the ACC module to the ACC relocation mount using the provided spacers and 1/4-20 hardware. Then install the mount to the ACC relocation bracket (do not fully tighten).
Remove the hood latch by removing 2x 10mm screws. Install the ACC relocation bracket in between the hood latch and the core support. Close the hood to make sure hood latch is in the proper position. Calibrate your ACC module by adjusting angle on the bracket. Place a level on the non-raised face of the ACC module. Once module is leveled, tighten all the hardware connecting the mount to the bracket. Plug in the ACC module (you may need to unravel the acc cable from the harness to gain length to reach the module). Reinstall all front-end components that were removed.

WINCH MOUNT INSTALL

Install the winch mount to the frame using the 6x M12 provided. Then, install the winch fairlead to the winch mount if applicable.
At this time, install your winch if applicable.

BUMPER INSTALL
Install 1/4”-20 cage nuts in all square holes on the bumper except the two circled areas shown below (two per side).
You will install cage nuts on the fog light buckets in those areas.
Cage nuts should be installed from the backside of the bumper.
Then carefully place the bumper up to the winch mount using the 4x 1/2”-13 x 1-1/2” Long hardware.
Adjust fitment vertically and horizontally, then tighten hardware. Then run the factory harness through the bumper allowing for sensor plugs to position accordingly. Install 1/4”-20 cage nuts into the parking sensor plates. (Images below are example sensor plates). Then install the sensor tab over the sensor shown below. Slide the sensor and sensor tab into position and tighten down with a 1/4”-20 x 3/4” BHCS. Tighten screw finger tight. Do notover tighten. Set the plates and sensors aside.
If your vehicle does not come equipped with parking sensors, install the provided plugs and install them into the parking sensor holes. Install fog light pods onto the fog light buckets, then install the fog light buckets onto the bumper along with the sensor plate for the fog lights. Be sure to plug in the sensor to the harness before installing.
Install 4x 5/16” clip nuts on the wing end plates circled below. Then install the end caps to the bumper wing using the 5/16” hardware. (End caps are optional) If end caps are not used, install the 5/16” bolt and flange nut to plug the 4 holes.
Install the 2x factory skid plate hardware loosely and slide the secondary skid plate onto the bolts. Let the skid plate hang and install the front of the primary skid plate to the bumper using the 5/16” hardware. Theninstall the primary and secondary skid plate using the remaining factory skid plate hardware.
Plug the sensors into the harness on the front winch cover plate and install to the bumper. Then install 1/4″-20 cage nuts onto the mesh bolt in plates and install the plates on each side of the bumper.

SPORT BAR ACCESSORY INSTALL

Install the camera pod to the sport bar using 1/4″-20 cage nuts and BHCS. Then install the camera into the pod and secure with the camera bracket using 1/4″-20 BCHS and flange nuts.
Then install the sport bar mesh using 2x 1/4″-20 x 3/4” BHCS and flange nuts. Then install your light bar using the light bar brackets if applicable.

NOTE: If front license plate is required, optional front license plate bracket will need to be purchased with this bumper.

FINISHING UP

Install shackles.
Confirm that all hardware is tightened and everything is secure.
Secure wiring harnesses for lights and sensors.
Test all lighting and wiring before using vehicle (fog lights, sensors, etc.)

MAINTENANCE

Frequently check that all hardware is tightened and that all wiring and connections are secure.

FEEDBACK

We’d love to hear from you! Please send your pictures, testimonials, comments, or suggestions to us by email at info@bodyguardbumpers.com. We frequently use customer pictures for brochures and marketing materials, and we always welcome customer feedback to ensure quality improvements within our company.
Thanks foryour purchase; we appreciate your business very much!

Bodyguard Products LLC ph: 903-785-8939

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