BODYGUARD 2021-2022 Ford Bronco Instruction Manual

October 31, 2023
BODYGUARD

BODYGUARD 2021-2022 Ford Bronco

BODYGUARD-2021-2022-Ford-Bronco-product

Product Information

The product is a rear bumper designed for the 21+ Ford Bronco. It is manufactured by Bodyguard Bumpers and is made of high-quality materials for strength and style. The bumper comes with various hardware components, including bolts, nuts, washers, clips, and screws. It also has slots for LED light pods and provisions for license plate installation.

Product Usage Instructions

Bumper Removal:

  1. Locate the rear bumper wiring harness plugs on each side of the vehicle.
  2. Remove the two bolts on the back side of the bumper attached to the frame tab (1 per side).
  3. Remove the two bolts (2 per side) under the bumper holding the hooks and bumper to the frame. Carefully remove the bumper.

Bumper Installation:

  1. Carefully install the bumper and attach the 2 OEM bolts on the underside of the bumper (2 per side).
  2. Install the 3/8 hardware on the outer frame tab (1 per side).
  3. Adjust the bumper fitment and tighten all bolts and hardware.

LED Light Pods Installation:

If applicable, install LED light pods to the bumper slots as shown.

Sensor Installation:

  1. Plug all the sensors into the correct locations.
  2. Install the bolt-in plates using the provided 1/4-20 x 3/4 long BHCS hardware.

End Cap Installation:

  1. Install 4x 5/16 clip nuts (per side) onto the wing end cap.
  2. Attach the end cap to the bumper wing using the provided 5/16 hardware. (End caps are optional)

License Plate Installation:

If you are using Bodyguard’s Spare Tire Delete license plate install:

  1. Follow the instructions provided for the license plate bracket installation.
  2. Complete the wiring process as shown.

If you are keeping your factory spare tire, use the bolt-on bracket to relocate the license plate from the bumper to the spare tire. The same wiring process applies.
For more information and assistance, visit www.BodyguardBumpers.com or contact Ph: 903-785-8939.

SAFETY

THE SAFETY OF YOU AND OTHERS IS VERY IMPORTANT TO US!
In order to minimize this risk and make an informed decision about safety, it is important that you carefully read and follow the installation instructions we have provided.
We urge you to use your own good judgment and allow plenty of time for install.BODYGUARD-2021-2022-Ford-Bronco-fig- \(1\)

HAZARD CHECKLIST

  1. Always wear personal protective equipment (PPE) such as: protective eye wear, gloves, close toed shoes, etc.
  2. We recommend that you use a certified mechanic or shop for professional installation.
  3. Always set emergency brakes on vehicle and use tire blocks to ensure vehicle stabilization.
  4. Use caution when lifting, we recommend the use of equipment to help lift bumpers into place.
  5. Use caution when using power tools such as air ratchet, etc.
  6. Take caution when installing wiring.
  7. Perform regular inspections of hardware, bolts, brackets, etc.
  8. Rigid light brackets are specifically designed to fit Rigid lights, we do not guarantee off brand fitment.
  9. Our winch mount is designed for Warn and Superwinch products. We do not guarantee off brand fitment.

USE & RISK

Bodyguard Products LLC is not responsible for damage to our products, or other subsequent damage that might occur, as a result of misuse or improper installation. While we do manufacture products that appear stronger than factory parts, our products should not be viewed or relied upon as life-saving devices in the event of a collision or rollover. We make no claims relating to airbag compatibility, crashworthiness, or sturdiness. It is the customer’s responsibility to check with the vehicle manufacturer or auto dealer regarding airbag compatibility and automobile manufacturer’s warranty before installing our products.

PREPARATION

  • Ensure personal safety by checking for hazards and identifying risks.
  • Check for correct hardware.
  • Check for tools needed.
  • Use either foam or tape on fenders to prevent scratches to the truck when installing your bumper.
  • Please allow approximately 2-3 hours for installation.

PARTS LIST

DO NOT SUBSTITUTE OR USE ANY OTHER HARDWARE.
Included with this product should be HARDWARE KIT:

21+ Ford Bronco Rear Bumper

HK-RB-21B

| Rear Bumper 21+ Ford Bronco| Qty
1/4″ -20 x 3/4″ Long, Stainless Steel SBHCS| 58
1/4-20 (.093-.126: Panel Range) Zinc Electroplate Spring Steel Cage Nut| 58
5/16″-18 x 3/4″ Long, Stainless Steel SBHCS| 8
5/16″-18, Flange nut| 8
5/16″, Washer| 8
5/16″-18 Clip Nut| 8
7/16″-14 x 1-1/4″ Yellow Zinc Grade 8 Bolt| 2
7/16 Washer, Grade 8 Zinc-Yellow| 2
7/16-14 Grade 8 Steel Serrated Flange Nut Zinc| 2
Small Screw in license plate lights| 2
M12x1.5 Open Lug Nut| 2
M12x1.5 x 40mm, HB| 2
3′ Red and Black Wire| 3′
21mm, Snap in Plug Flush, Black| 4

BUMPER REMOVAL

  1. Locate the rear bumper wiring harness plugs on each side of the vehicle shown below.BODYGUARD-2021-2022-Ford-Bronco-fig- \(2\)
  2. Locate the two bolts on the back side of the bumper attached to the frame tab and remove. (1 per side)
  3. Locate the two bolts (2 per side) under the bumper holding the hooks and bumper to the frame. These are the last bolts holding the bumper in place. Carefully remove the bumper.

BUMPER INSTALLATION

  1. Install 1/4”-20 cage nuts in all of the square holes in the bumper. Then install all 5 of the step pad bolt in plates using the 1/4” – 20 x 3/4” Long BHCSBODYGUARD-2021-2022-Ford-Bronco-fig- \(5\)
  2. Carefully install the bumper and installing the 2 OEM bolts on the underside of the bumper (2 per side).BODYGUARD-2021-2022-Ford-Bronco-fig- \(6\)
  3. Install the 3/8” hardware on the outer frame tab (1 per side). Now adjust the bumper fitment and tighten all bolts and hardware
  4. At this time, if applicable, install your LED light pods to the bumper slots as shown belowBODYGUARD-2021-2022-Ford-Bronco-fig- \(8\)
  5. Then run your rear wiring harness through the bumper to ensure that all sensor plugs can reach the respective openings. (Opening the wiring harness to gain more slack may be required.) Now take all of your bolt in plates and install the provided 1/4″-20 cage nuts. Then install your rear parking sensors onto the bold in plates by placing the sensor tab over the sensor, then inserting them into the bold in plate as shown below. Lastly secure the sensor by tightening 1/4″-20 x 3/4” long BHCS onto the sensor tab hand tight. (Do not over tighten). If your vehicle does not come equipped with parking sensors, use the provided sensor plugs.BODYGUARD-2021-2022-Ford-Bronco-fig- \(9\)
  6. Now plug all the sensors to the correct locations and install the bolt in plates using the 1/4″-20 X 3/4” long BHCS hardware provided.BODYGUARD-2021-2022-Ford-Bronco-fig- \(10\)
  7. Install 4x 5/16” clip nuts (per side) onto the wing end cap circled below. Then install the end cap to the bumper wing using the provided 5/16” hardware. (End caps are optional)BODYGUARD-2021-2022-Ford-Bronco-fig- \(11\)

LICENSE PLATE INSTALLATION

NOTE : The following section details installation of Bodyguard’s Spare Tire Delete license plate install. If you are keeping your factory spare tire instead, we’ve included a bolt-on bracket to relocate the license plate from the bumper to the spare tire. The same wiring process will still apply whether you are using the license plate bracket or the Spare Tire Delete, as pictured belowBODYGUARD-2021-2022-Ford-Bronco-fig- \(12\)

  1. Remove the spare tire and spare tire holder to access the wire harness in the door.
  2. Twist together the 2 red and 2 black wires from the license plate lights. (NOTE: Images shown are using the Spare Tire Delete)BODYGUARD-2021-2022-Ford-Bronco-fig- \(13\)
  3. Take the two supplied Scotch Locks and provided wiring and connect them to the license plate lights
  4. Next run the new wiring into the wiring harness from the factory spare tire carrier shown in the following image. You will need to cut the factory electrical tape and unravel the cloth tape. Be careful to not cut the wiring harness underneath.
  5. Connect the OEM wiring harness to the plugs that are attached to the door.
  6. Run the new red and black wires inside the door attaching it to the existing wiring harness with tape or zip ties. You will have to pull the rear door accessory panel off by lightly prying at the bottom edges. Then peel back the cloth tape/electrical tape and run the red and black wire through the harness loom going from the rear door to the trunk.
  7. Run the new wiring down the side panel and under the weather bottom weather stripping to access the bumper wiring harness. You may need to remove the door molding for ease of access. Once the wiring has reached the bumper, splice wires into OEM tag light wires.BODYGUARD-2021-2022-Ford-Bronco-fig- \(17\)
  8. Replace the top two lug nuts holding the spare tire delete with the provided open ended lug nuts.
  9. Install the bracket using the 2x M12 bolts providedBODYGUARD-2021-2022-Ford-Bronco-fig- \(18\)

FINISHING UP

  • Install shackles.
  • Check tailgate clearance by slowly lowering tailgate. Making sure it doesn’t come in contact with the bumper
  • Confirm that all hardware is tightened and everything is secure.
  • Secure wiring harnesses for lights and sensors.
  • Test all lighting and wiring before using vehicle (fog lights, sensors, etc.).

MAINTENANCE

  • Frequently check that all hardware is tightened and that all wiring and connections are secure.

FEEDBACK

We’d love to hear from you! Please send your pictures, testimonials, comments, or suggestions to us by email at info@bodyguardbumpers.com. We frequently use customer pictures for brochures and marketing materials, and we always welcome customer feedback to ensure quality improvements within our company. Thanks for your purchase; we appreciate your business very much!

www.BodyguardBumpers.com Ph: 903-785-8939 Last Updated: June 16, 2022 KRM
Freedom Series – Rear Replacement 2021-2022 Ford Bronco

References

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Related Manuals