THUNDER Bolt Laser Systems User Manual
- June 13, 2024
- THUNDER
Table of Contents
Bolt Laser Systems
Product Information: Thunder Bolt Laser Cutting Machine
The Thunder Bolt Laser Cutting Machine is a high-performance
laser cutting system manufactured by Thunder Laser Systems. This
user manual provides detailed instructions for installation,
operation, and maintenance of the Thunder Bolt Series.
Manufacturer: DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD
Address: Room1101, Building 3, No.68, Xingzhou Road, Shatian
Town, Dongguan City, Guangdong Province, China
Website: www.thunderlaser.com
Email: tech@thunderlaser.com
Telephone: (86) 18103043363
Product Usage Instructions
Chapter 1. General
- This chapter provides general information about the Thunder
Bolt Laser Cutting Machine.
Chapter 2. Safety
- This chapter contains important safety instructions for the
proper and safe use of the laser cutting machine.
Chapter 3. Process of Installing
-
This chapter guides you through the installation process of the
Thunder Bolt Laser Cutting Machine. -
Section 3.7.1 explains the steps to connect the mains.
-
Section 3.7.2 provides instructions for connecting the computer
to the machine.
Chapter 4. Operation
- This chapter provides instructions on how to operate the
Thunder Bolt Laser Cutting Machine.
Chapter 5. Maintenance
- This chapter outlines the maintenance instructions to ensure
the proper functioning and longevity of the machine.
If you encounter any issues during installation or usage, please
contact our technical staff and customer service for
assistance.
For further information and support, please visit our website or
contact us directly using the provided contact details.
Manufacturer: DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD
Address: Room1101, Building 3, No.68, Xingzhou Road, Shatian
Town, Dongguan City, Guangdong Province, China
Website: www.thunderlaser.com
Email: tech@thunderlaser.com
Telephone: (86) 18103043363
USERS MANUAL
Thunder Bolt
THUNDER LASER
SYSTEMS
Thunder Bolt Series Unified User’s Manual
For Thunder Bolt Thunder Laser
www.thunderlaser.com tech@thunderlaser.com
July 2023
DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD Dongguan City, Guangdong Province,
China
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Introduction
USERS MANUAL
Thunder Bolt
This manual has been designated as the thunder laser systems, laser cutting
machine installation and user guide;The manual is divided into five chapters,
including general information instructions, safety instructions, the key
components of every laser cutting systems and the installation steps,
operation instructions and maintenance instructions from THUNDERLASER Company.
First, it should be emphasized that the installation of each system must meet
the requirements, and make it consistent with the installation requirements of
THUNDERLASER. If not, the machine will not working properly, poor performance,
life shortened, maintenance costs increased and even machine damage.
The note is for getting a specific requirement of system installation, and we
hope every customer try to understand these notes before installation and
usage, thus you can correctly install and use. If you meet any installation
problems, you can contact our technical staff and customer service staff.
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USERS MANUAL
Contents
Thunder Bolt
CHAPTER 1. GENERAL ……………………………………………………………………………………………………………………………………….. 5
1.1 GENERAL INFORMATION ………………………………………………………………………………………………………………………………………….5 1.2 DESIGNATED ………………………………………………………………………………………………………………………………………………………. 6 1.3 DISPOSAL REMARKS ……………………………………………………………………………………………………………………………………………….6 1.4 TECHNICAL DATA / DEVICE SPECIFICATION …………………………………………………………………………………………………………………….7 1.5 MANUFACTURER’S LABEL ……………………………………………………………………………………………………………………………………….. 9
CHAPTER 2. SAFETY ………………………………………………………………………………………………………………………………………… 10
2.1 GENERAL SAFETY INFORMATION ………………………………………………………………………………………………………………………………10 2.2 LASER SAFETY INFORMATION …………………………………………………………………………………………………………………………………. 11 2.3 SAFETY PRECAUTIONS WHEN OPERATING THE DEVICE ……………………………………………………………………………………………………. 12 2.4 WARNING AND INFORMATION LABELS ………………………………………………………………………………………………………………………. 13
CHAPTER 3. PROCESS OF INSTALLING ………………………………………………………………………………………………………………… 16
3.1 UNPACKING ……………………………………………………………………………………………………………………………………………………… 16 3.2
LOCATION …………………………………………………………………………………………………………………………………………………………16 3.3
BEFORE INSTALLATION …………………………………………………………………………………………………………………………………………. 18
3.4 EXHAUST SYSTEM REQUIREMENTS
………………………………………………………………………………………………………………………… 19 3.5 AIR SYSTEM
REQUIREMENTS ………………………………………………………………………………………………………………………………..19 3.6 COMPUTER
REQUIREMENTS …………………………………………………………………………………………………………………………………20 3.7
CONNECTIONS ……………………………………………………………………………………………………………………………………………………21
3.7.1 Connecting the Mains
………………………………………………………………………………………………………………………………….21 3.7.2 Connecting the
Computer …………………………………………………………………………………………………………………………….22
CHAPTER 4. OPERATION ………………………………………………………………………………………………………………………………….. 23
4.1 MACHINE VIEW ………………………………………………………………………………………………………………………………………………….23
4.2 ON/OFF SWITCH ……………………………………………………………………………………………………………………………………………….26
4.3 HOW TO SETUP THE OEM SOFTWARE
………………………………………………………………………………………………………………………. 27
4.3.1 Software installation
………………………………………………………………………………………………………………………………….. 27 4.3.2 Make connection
between PC and machine ……………………………………………………………………………………………………29 4.4 HOW TO USE
THE DISPLAY …………………………………………………………………………………………………………………………………….. 32 4.4.1
Function of the Buttons ………………………………………………………………………………………………………………………………. 32
4.4.2 The main interface ………………………………………………………………………………………………………………………………………33
4.5 HOW TO ADJUST FOCUS DISTANCE BY MANUAL OR AUTO?
………………………………………………………………………………………………..37 4.6 HOW TO ADJUST AIR-ASSIST CONTROL
………………………………………………………………………………………………………………………. 39 4.7 HOW THE HEAT ALARM
SYSTEM WORKS …………………………………………………………………………………………………………………….. 39 4.8 THE FIRST
TIME RUNNING THE LASER ………………………………………………………………………………………………………………………. 41 4.9
WORKSTATION AREA INDICATION
……………………………………………………………………………………………………………………………..45 4.10 HOW TO USE THE CHUCK
ROTARY AXIS ATTACHMENT ……………………………………………………………………………………………………..46 4.10.1 The
specification of chuck rotary axis attachment
……………………………………………………………………………………….46 4.10.2 How to use the rotary
………………………………………………………………………………………………………………………………47 4.11 FOR LASER ENGRAVING
……………………………………………………………………………………………………………………………………….. 49
CHAPTER 5. MAINTENANCE ………………………………………………………………………………………………………………………………50
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USERS MANUAL
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5.1 CLEANING THE LASER MACHINE ……………………………………………………………………………………………………………………………… 50
5.2 CLEANING THE OPTICAL PARTS ………………………………………………………………………………………………………………………………..51
5.2.1 Cleaning the Focus Lens ……………………………………………………………………………………………………………………………….52
5.2.2 Cleaning the Mirrors ……………………………………………………………………………………………………………………………………53
5.2.3 Cleaning Laser Combiner …………………………………………………………………………………………………………………………….. 55
5.3 CLEANING THE COOLING SYSTEM …………………………………………………………………………………………………………………………….. 55
5.4 CHECK THE BEAM PATH ……………………………………………………………………………………………………………………………………….. 57
5.5 MAINTAIN THE X/Y/Z RAILS ………………………………………………………………………………………………………………………………….. 59
5.6 MAINTENANCE PLAN ……………………………………………………………………………………………………………………………………………60
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USERS MANUAL
Chapter 1. General
Thunder Bolt
1.1 General Information
Please read this documentation carefully before installation and operation.
Injury, death, loss of property, fire, electric shock, malfunction, reduced
performance & machine life, and critical failures can result from not reading,
understanding, and following the Operation Manual!
Operation of the system is permitted only with equipment and spare parts
supplied or listed in the spare parts and consumables lists. The use of 3rd
Party components may void the warranty.
Auxiliary equipment must be adjusted to the base machine (contact us for
further info).
The following symbols are used throughout the Operation Manual:
Caution: Warnings to keep in mind when operating the laser.
High Voltage: Care must be taken to prevent injury and/or death.
Laser Radiation: Pay attention to the dangers of the laser beam.
Fire Hazard: High potential for fire. NEVER RUN UNATTENDED!
Tips: Helpful notes or info that simplify the use or understanding.
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1.2 Designated
USERS MANUAL
Thunder Bolt
The Thunder Bolt series is used for engraving and cutting of signs, stamps and such like. A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel, anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood can be processed on the laser.
1. The engraving process must only be performed with a perfectly adjusted
machine. 2. Use of the system in other areas is against the designated use.
The manufacturer does not
admit liability for damage to personal and/or equipment resulting from such
use. 3. The system must only be operated, maintained and repaired, by
personnel that are familiar
with the designated field of use and the dangers of the machine! 4. Non-
observance of the instructions for operation, maintenance and repair described
in this
Operation Manual excludes any liability of the manufacturer if a defect
occurs. 5. Caution when processing conductive materials (carbon fibers),
Conductive dust or particles in
the ambient air might damage electrical components and lead to short circuits.
Bear in mind that those defects are not warranted.
1.3 Disposal remarks
Do not dispose the machine with domestic waste!
Electronic devices have to be disposed according to the regional directives on
electronic and electric waste disposal. In case of further questions, please
ask your supplier. He might take care of proper disposal.
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USERS MANUAL 1.4 Technical Data / Device Specification
Mechanics System
Working Area Table Size
Z Axis Height Max Work Height
Max Speed Max work size
Motor Working piece table
Max table load
Net Weight
Standard Head Lens Diameter Mirror Diameter Beam Comb. Dia
Dimensions
WxDxH
Thunder Bolt 20”X 12”/508X305mm 21.9”X 14”/557X 357mm
4.7”/110mm 4.3”/110mm 1000mm/sec 20.3”x12.3”/ 513 x313mm Stepper motor Honey
comb table
10 kgs
77 kgs
1.5” (38.1mm) 20mm 25mm 25mm
Thunder Bolt 37”X28.5”X19.6”/941x724x498mm
Max Part Size (W x L x H) Door Closed
Thunder Bolt 20.3”X13.9”X 4.3”/515 X345X110mm
Thunder Bolt
Features Standard: 100% faster motor system, 100% smoother guide Rail, 1000DPI RF metal laser source, Upper lower vent, Eight fold Open flap protection, Heat alarm detector, Newly-designed focus lens and mirror holder, New housing design, Drawer for collecting small working pieces, Visible Red Dot Pointer, New Auto Focus, Smart board, Honey Comb Table, High quality power cable, Alarm lamp, Emergency Stop , 3D Engraving/Cutting, Breaker, Earth wiring, Rotary plug, Maintenance mode, Exhaust system.
Optional: Rotary Attachment
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Control System Laser power Interface Hardware
Interface Software Operating Modes Buffer Memory Laser Equipment Laser Type:
Standard Laser Power: Wavelength: Red dot pointer: Wavelength: Cooling System
Machine Cooling System: Tube Cooling System:
Electricity, Power, Breaker
Electricity Requirement
Power consumption Recommended circuit
breaker
Ambient Conditions Ambient temperature Humidity Laser Safety Laser Class Laser
Safety
USERS MANUAL
Thunder Bolt
Adjustable from 1 – 100% (typically 5-100%) USB: connect to PC and U-disk
Ethernet: connect to PC LightBurn – RDWorksV8
Optimized raster, vector, and combined mode 1G standard
Sealed Radio frequency Laser Tube 30w
10.6µm
Laser Power< 1mW 630nm 680nm
Air-Cooled Air-Cooled
30W 100-240V AC50 or 60Hz, Single phase Machine requires either 115v or 220V voltage(customized from factory); Support both 50Hz and 60Hz, single phase
+15°C to +35°C / 59°F to 95°F 40% to max. 70%, not condensing
Laser Class 2 CE compliant FDA approved
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1.5 Manufacturer’s Label
USERS MANUAL
The manufacturer’s label is located on the back of the device (see Figure below).
Thunder Bolt
It is recommended to record all of the data so that you always have this handy. You will need to supply your Serial Number to our Support Team on occasion.
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USERS MANUAL
Chapter 2. Safety
Thunder Bolt
2.1 General Safety Information
All personnel involved in installation, set-up, operation maintenance and
repair of the machine, must have read and understood the Operation Manual and
in particular the “Safety” section. The user is recommended to generate
company-internal instructions considering the professional qualifications of
the personnel employed in each case, and the receipt of the
instruction/Operation Manual or the participation at introduction/training
should be acknowledged in writing in each case.
Safety-conscious of Working
The machine must only be operated by trained and authorized personnel. The
scopes of competence for the different activities in the scope of operating
the machine must be clearly defined and observed, so that under the aspect of
safety no unclear questions of competence occur. This applies in particular to
activities on the electric equipment, which must only be performed by special
experts. For all activities concerning installation, set-up, start-up,
operation, modifications of conditions and methods of operation, maintenance,
inspection and repair, the switch-off procedures that may be provided in the
Operation Manual must be observed.
Safety Information for the User and/or Operating Personnel
1. No working methods are permitted that affect the safety of the machine.
2. The operator must also ensure that no unauthorized persons work with the
machine (e.g. by activating equipment without authorization).
3. It is the duty of the operator, to check the machine before start of work
for externally visible damage and defects, and to immediately report changes
that appear (including behavior during operation) that affect the safety.
4. The user must provide that the machine is only operated in perfect
condition. 5. The user must guarantee the cleanness and accessibility at and
around the machine by
corresponding instructions and controls. 6. No safety components may be
removed or disabled (again we emphasize the imminent
dangers, for example severe burns, loss of eyesight, etc.). If the removal of
safety components is required during repair and service, the replacement of
the safety components must be performed immediately after completion of the
service and repair activities. 7. Preparation, retooling, change of work
piece, maintenance and repair activities must only performed with equipment
switched off and by trained personnel. 8. Any attempt to perform unauthorized
modifications and changes to the machine can VOID THE WARRANTY. This does not
apply to preventative & general maintenance, adjustment and alignment, etc.
that follow Thunder Laser’s best practices.
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USERS MANUAL 2.2 Laser Safety Information
Thunder Bolt
1. To assess the potential dangers laser systems pose, they are classified
into 2 safety classes,
Thunder Bolt Series is a device of class 2. This is guaranteed by the
protective housing and the safety installations. Please note that improper and
warranty operation of the device can override the status of Safety class 2 and
can cause the emission of harmful radiation. 2. This laser engraving system
contains a carbon dioxide (CO2) laser of class 4 that emits intensive and
invisible laser radiation. Without safety precautions the direct radiation or
even diffuse reflected radiation is dangerous! 3. Without safety precautions,
the following risks exist with exposure to laser radiation: Eyes: Burns to the
cornea Skin: Burns Clothing: Danger of fire 4. Never try to modify or
disassemble the laser and do not try to start up a system that had been
modified or disassembled! 5. Dangerous radiation exposure can result from the
use of operation or adjustment equipment other than that described here, and
if different operational methods are performed.
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USERS MANUAL 2.3 Safety Precautions when Operating the Device
Thunder Bolt
Your Thunder Bolt SERIES has an integrated safety system which immediately
stops the job when the protection cover (Lid) is opened. An incomplete job
will occur if the cover is opened during operation. Press the “PAUSE” button
first if you want to interrupt an engraving process.
Please remember the following safety precautions when working with this
device:
1. CO2 Fire extinguishers should be placed near laser. Always keep a properly maintained and inspected fire extinguisher on hand. 2. Do not store any flammable materials in the inside of the device. Particularly leftovers of produced materials have to be removed to prevent fire hazard. 3. Please maintain free airflow around this system at all times. Do not cover the machine while in operation. 4. Stay with the laser. Do not leave the laser unattended when it is working, small scraps can ignite and without supervision can destroy the machine if not checked. 5. Use Air Assist. Always use the system’s Air Assist feature when vector cutting.
1. These lasers emit invisible radiation; safety glasses should be worn when
maintaining these machines for your protection.
2. Adjustment of the beam path must be performed only by specially trained
personnel. An improper setting can lead to uncontrolled emission of the laser
radiation.
1. Do not disable limit switches or safety features as this can invalidate
warranties and cause
damage to you and the machine. 2. Before processing materials the user must
verify whether harmful materials can be generated
and whether the filter equipment of the exhaust system is suitable for the
harmful materials. We emphasize that it is the responsibility of the user, to
consider the national and regional threshold values for dust, fogs and gases
when selecting the filters and the exhaust system. (The values for the maximum
workplace concentration must not be exceeded.) 3. PVC (polyvinyl chloride)
must under no circumstances be processed with the laser.
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USERS MANUAL 2.4 Warning and Information Labels
Thunder Bolt
The warning and information labels in various locations if the machine should always be read carefully and understood. If labels are lost or damaged, they must be replaced immediately.
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USERS MANUAL
Thunder Bolt
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USERS MANUAL
Thunder Bolt
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USERS MANUAL
Chapter 3. Process of Installing
Thunder Bolt
3.1 Unpacking
You receive your Thunder Bolt SERIES packed in a wooden box which contains the
laser machine and additional accessories. The following steps give you an
overview of the unpacking and assembly of the laser. Please follow these steps
carefully.
Keep the packing box. You will require it in case of a return. Dispose all
waste according to the applicable waste disposal law.
1. Put the carton box on a flat and spacious room for unpacking. 2. Remove
the carton box; carefully remove the protective foam, wraps, films, etc. 3.
You will see an accessories box which contains all accessory parts required
for the installation of the laser machine and check the contents carefully. 4.
Remove the sponges and nylon cable ties from inside the machine, and then
start to install the machine, carefully following the instructions in this
manual.
3.2 Location
Before you install the laser system, you should select an appropriate
location. Follow the guidelines shown below:
1. Avoid locations where the system is exposed to high temperatures, dust and
high humidity. (The humidity must not exceed 70% and the temperature must not
be close to the dew point.) 2. Avoid locations, where the system is exposed to
mechanical shocks.
1. Circuit Breaker protection: Do not connect other devices on the same
circuit as the laser system. It requires a dedicated circuit. 2. DO NOT open
any of the machine’s access panels while the unit is plugged in. Opening a
panel may expose the operator to severe electric shock, invisible CO2 laser
radiation, mechanical pinch points, burns, blindness, and other hazards.
ALWAYS POWER OFF AND UNPLUG! 3. DO NOT make or break any electrical
connections to the system while the unit is turned on.
1. Avoid locations with poor air circulation; select a location close to ventilation (if
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USERS MANUAL
Thunder Bolt
available).Select a location, whose room temperature is between 15 °C and 25 °C (59° 77°
F).
2. This is fundamental to maintain consistent and reliable operation of a CO2 laser, Metal RF or
Glass tube and the machine itself. Avoid higher ambient temperatures and strong exposure of
the engraver to the sun. Use blinds, if required.
3. Mechanical shock and vibration of the laser will have detrimental effects on the performance
and life expectancy of the machine. It will manifest (over a period of time) with a noticeable
decrease in performance and increased maintenance required, possibly even damage. Setting
your Thunder Laser up in s suitable temperature controlled, dust free, moisture free, level,
stable surface (a level concrete floor) with the recommended extraction is critical to the ongoing
performance of the machine. It is also a warranty condition.
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3.3 Before Installation
USERS MANUAL
1. Remove the nylon cable ties around the honey comb plate, like below:
Thunder Bolt
The transparent bag has a set of USB flash drive, and an engraving test
sample. The USB flash drive stores software, manuals, libraries, etc., that
you will need. Reverse Offset/Scan Offset compensation settings for this
specific machine are included. These settings need to be entered into your
RDWorks and/or LightBurn settings to ensure the highest engraving quality.
2. Rotate the E-Stop switch in the direction of the arrows to reset.
Familiarize yourself with the emergency stop button’s operation and location.
The main power cable is in the tool package that came with the machine.
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USERS MANUAL 3.4 Exhaust System Requirements
Thunder Bolt
Proper fume extraction is imperative to evacuate the combustible and noxious fumes that are created during the lasing process. This machine must be equipped with an adequate exhaust system. This includes a blower of rated flow, volume, and duty cycle as well as properly installed ducting and peripherals. You can further reduce smells from fine particulate matter with an inline filtering system.
Do not start the machine without an adequate exhaust system.
3.5 Air System Requirements
The included air pump supplies is a very critical component. This helps keep
the focusing lens clean and cool during the engraving process. Air assist is
also critical when cutting to reduce flame-ups and clear the debris field. The
air pump is covered by a white metal plate.
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USERS MANUAL
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Always use the system’s Air Assist feature when vector cutting.
3.6 Computer Requirements
The following recommendation represents the minimum requirements. When using a
more powerful computer the graphics are generated and displayed faster and the
computing times and the data transfer to the laser are reduced. To use the
newest software version, you might have to abide other requirements. · Windows
11 (32 bit or 64 bit ) · Windows 10 (32 bit or 64 bit ) · Windows 8 (32 bit or
64 bit ) · Windows 7 (32 bit or 64 bit )
Windows Vista (with Service Pack 1 or later) Windows XP (with Service Pack 2
or later) · 1024 MB of RAM, 400 MB of hard disk space · Pentium® 3 or 4
processor or AMD AthlonTM XP · 1024 x 768 or better monitor resolution · 1
free USB interface · 1 free Ethernet interface · Mouse
These requirements are for RDWorks. LightBurn software renders jobs thousands
of times faster than RDWorks. Check LightBurnSoftware.com for more
information.
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3.7 Connections
USERS MANUAL
Thunder Bolt
Perform the connections exactly in the order described; otherwise
electrostatic charging can damage your computer and/or the electronics of the
laser system. 3.7.1 Connecting the Mains Connect one end of the mains cable
with the connection socket at the rear side of the laser device (see Figure
below) and the other end with a protected power outlet.
Mains voltage and operating voltage must correspond (AC 115V 50/60 Hz or AC
230V 50/60 Hz) see information label beside the connection socket.
Under no circumstances should you switch on the device if the voltages do not
correspond.
The mains cable is placed in the toolbox.
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3.7.2 Connecting the Computer
USERS MANUAL
Connecting the computer and the machine by using the USB cable. Like below:
Thunder Bolt
One USB cable can control the communication between the computer and the dsp
and the camera at the same time.
Connecting the computer and the machine by using the Ethernet cable. Like
below:
One Ethernet cable can control the communication between the computer and the main controller.
The USB and Ethernet cable are placed inside the toolbox.
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Chapter 4. Operation
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4.1 Machine View
1. Top flap If the Top flap is opened, no data is processed. When the
protection cover is opened during working, the motion system is stopped and
the laser source is turned off. During processing of commands the protection
cover must only be opened after pressing the “Pause “button.
2. Laser head Laser beam and red dot pointer are all come out from the laser
head.
3. Auto focus sensor Used for the automatic focusing of the work table.
4. Honey comb table The honey comb plate sits on top of the blade bed and has
indexing pins for alignment.
5. Indicate light If laser machine is running a job or user starts it without
closing door or water protection, the signal lamp is in red light. The red
light indicates the dangerous situation and user must stay with the laser. If
laser machine is not at work, the signal lamp is in green light. The green
light indicates the safety situation and the laser machine is ready for
operation. If temperature is higher than 55°C/131°F on working table, the
signal lamp will make buzzing sound. (roughly 80dBA within 1m,75dBA within 5m
and 65dBA within 10m,the sound gets weaker as it travels).
6. Left side door On Thunder Bolt, there are installed the TL-Timer board,
Z-axis Motor, Flap sensor checking board etc. Please open this door for
checking these parts, but must pay attention to the electric current.
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7. Camera Camera function.
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8. Front door To clean the waste after working or remove the honey comb table. This door is installed with the flap protection sensor.
9. X axis The motion system is that performs the mechanical movements in X direction. The X-axis is visible in the working area.
10. Y axis The motion system is that performs the mechanical movements in Y direction. The Y-axis is visible in the working area.
11. LCD panel You can control the X-axis, Y-axis and Z-axis manually by the display panel, it also shows the working time, power, speed and the whole working time and affords many function options (Please view this chapter 4.4 for detail).
12. Key switch To turn on the machine.
13. Emergency stop switch Once there’s an accident happen (laser catch fire, laser out leakage) during working, please turn off this switch immediately. It will be cut off the laser power and motion power immediately.
14. Flap protection sensor This is where open flat protection exist. Laser will stop working once the cover is opened during working.
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15. LED lamp It’s used for lighting the working table once turn the Main switch on.
USERS MANUAL
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16. Right door On Thunder Bolt, there are laser controller, drive (5 phase open-loop motor driver and Stepper Drive ), etc. Please open this door for checking these parts, but must pay attention to the electric current. If you need to repair, please contact with professional maintenance staff.
17. Laser supply socket To connect the main power and the extend power according the label information.
18. Ethernet port This Ethernet port is for connecting computer.
19. PC connection port(USB) This USB is for connecting computer.
20. Air outlet fan To cooling the laser source.
21. Cooling fan Radiating the RF tube.
22. Laser tube cover There are installed the laser tube, red dot pointer device, beam combiner, the first reflective mirror mount and power supplies(24&36&48v). This door is installed with the flap protection sensor.
23. Manufacture’s Label It’s Show you the laser information like serial
number or manufacturing date etc.
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4.2 ON/OFF Switch
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The mains power ON/OFF switch The following conditions must be fulfilled for correct start up: Unrestricted freedom of motion of the mechanics No materials under the engraving table Protection covers closed Then turn the key switch to on
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Then this page will pop up.
Click “Confirm and move” If all covers are closed, immediately after being
switched on, the device starts the referencing process. When the referencing
process is completed correctly, an acoustic signal sounds and the device is
ready for operation. The operation panel will display the home screen when the
laser is completed resets.
Before switching on the device, the user must make sure that no objects of any
kind are located inside the operating space, which could limit or obstruct the
mechanics of the device.
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USERS MANUAL 4.3 How to setup the OEM software
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PLEASE VISIT LIGHTBURNSOFTWARE.COM TO FIND RESOURCES FOR INSTALLING
LIGHTBURN
4.3.1 Software installation
Your machine comes with a USB flash drive, which you will find many helpful
application videos and instructions as well as the software for your machine.
To install the software, insert the USB flash drive into your PC and open the
“Software” folder on the USB flash drive.
In this folder you will find the installation file
“RDWorksV8Setup8.01.50.exe”. Run this file by double-clicking on your PC.
Follow the installation menu until the window “Welcome to use” opens, like
below.
If you use USB cable connection, please install the USB driver.
The type of the program offers different possibilities:
1. LaserWork: If you select this option, the laser software RDworksV8 will be installed on your computer.
2.CorelDraw_Laser: If you work a lot with Corel Draw, you can transfer your images and drawings directly to
RDworksV8.
How to install the coreldraw plugin for RDworksV8, click below link for instruction
https://www.thunderlaser.com/troubleshooting/software-problem/how-to-install- the-coreldraw-plugin-for-rdworks.
html
3. AutoCAD_Laser: Select this option to install a plugin that can transfer the drawings directly from AutoCAD to
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RDWorksV8.
4. EngraveLab_Laser: Select this option and install a plugin that can transfer the drawings directly from
EngraveLab to RDWorksV8.
Origin (zero point): This is specified by the machine and must always be selected “top-left” for Thunderlaser
machines.
Size unit: Here you can choose between millimeters and inches.
Select installation path: Here you can select a different installation directory for your laser software. We
recommend that you use the default settings, otherwise some operating systems may restrict the functionality of
the software due to misinterpreted access rights.
After selecting your options, click “Install” and then brings up a window
“Install Finish!”. You can confirm this and then end the installation process.
A “RDWorksV8” icon will be automatically added to your Desktop, you are now
ready to use the RDworksV8.
Trouble shooting for RDworks installation. If you were unable to install the
RDworks,it’s possible that your Anti-Virus software is blocking installation.
Please disable all Virus and Spyware Protection Features. After the RDworksV8
has been installed go back into your Anti-Virus software and re-enable the
setting that was disabled.
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4.3.2 Make connection between PC and machine
USB cable connection Make sure that you have the USB driver installed during
the installation process.
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Make sure that you have your PC connected to the machine via USB cable, Open RDworks, from right bottom corner of the software, set up the Device by Setting>>Device — (USB: Auto).
Your PC is now connected to the machine.
When connecting the machine and the PC for the first time, it may take a few
minutes for the operating system to recognize the machine and install the
driver.
Ethernet cable connection Make sure that you have your PC connected directly
to the machine via Ethernet cable,
The machine is already assigned an IP address when delivered: 192.168.1.100
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Now set up your PC so that it is in the same network and can communicate with the machine. Please follow the instructions below for the setup process (For Windows7): 1) Click Windows Start > Control Panel. 2) Click Network and Internet > Network and Sharing Center. In the left pane, click Change adapter setting.
-
Right click Local Area Connection and then select Properties.
-
Under Networking tab, choose Internet Protocol Version 4 (TCP/IPv4) and then click Properties
-
In “Internet Protocol Version 4 (TCP/IPv4) Properties” window, select “Use the following IP address:” Type IP Address: 192.168.1.1 And Type subnet mask: 255.255.255.0 Then click OK. With this you have successfully created the prerequisites so that the machine and the PC can communicate via LAN. Now open your RDWorks from right bottom corner of the software, set up the Device by Setting>>Device — Add a “Device—(IP:192.168.1.100)”.
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Now RDWorks communicates with your laser machine via LAN.
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USERS MANUAL 4.4 How to use the display
4.4.1 Function of the Buttons
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Arrow buttons: control the movement of the Z-axis.
Arrow buttons: control the movement of the laser head.
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U movement button: Use this to control the rotary.
Start-Pause/Stop button: Use these buttons to start or pause a file.
USB disk connector: To connect a U-disk
4.4.2 The main interface
Home page
Name: The name of the file. Power setting: Max power and min power. Speed setting: Running speed of your job.
Working time: The running time of this job.
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Coordinates: The coordinate of origin you set.
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Processing progress: Check the processing status of the job. IP address: Show
the IP address of machine.
Air assist: It will be displayed when the machine is in standard mode.
Intelligent mode as default settings.
Exhaust: It will be displayed when the machine is in standard mode.
Rotary: It will be displayed when the rotary is connected.
Water protection: Only for DC tubes. Door protection status: All doors are
closed when it’s gray. It’s red when a door is opened. Status: It’s green when
the machine is idle. Red when running a file.
Manual page
Nudge: Set the travel distance when moving each axis manually.
Target position: Set a coordinate, then the laser head will move to here.
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Mobile mode: Change the mode.
Reset button: To reset X/Y axes. Lock button: Lock or unlock the manual
buttons.
File page
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Check all files in this page. Settings: check more settings of file. Select and hold a file for 2 seconds to select it to run.
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Menu page
USERS MANUAL
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Language: Change the language of panel. Factory Reset: Reset the vendor settings. Factory Backup: Set the current setting as vendor settings. Axes Reset: Reset all axes. Internet: Set the IP address. Alignment: Check and adjust the laser beam. U disk: Upload files via U-disk. Multi Origins: Set multi origins. External Device: Switch the intelligent and standard mode. And set delay time for exhaust and air assist time.
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Lamp: Adjust the brightness of led lamp. Screen Calibration: Calibrate the
screen. Tutorial: To view the installation tutorial. System Info: Check all
info of your Thunder.
Others
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Auto focus button: Click this button to auto focus after placing the materials on working bed.
Origin button: Click this button after selecting a file.
Frame button: Click it to run a frame of your file after setting an origin.
4.5 How to adjust focus distance by manual or auto?
- How to adjust focus distance by manual Find the Focus Tool for help to adjust the focus directly like below:
1 Material 2 Focus Tool 3 Working Table
2) How to adjust focus distance by Auto-focus tool Auto focus function can
move up and down the working table to make sure the most proper distance
between the material and the focal lens. By using the auto focus function,
users can focus quickly and accurately before cutting and engraving which
saves the time of cutting and engraving and brings the better cutting
engraving result. 1. The position of the autofocus tool is shown in the
picture below:
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2. Please follow the steps below to use the Auto focus function Move table down till there’s enough space>>Place the materail on the table>>Move laser head over the material>>Click AF button on panel. After that, the needed focus will be set automatically.
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4.6 How to adjust air-assist control
The Air-assist control is an additional tool for laser machines. Generally, cutting needs the air assist with high air-volume but engraving needs the air assist with low air-volume. You can adjust the air volume by this knob, clockwise is lower, counterclockwise is higher.
4.7 How the heat alarm system works
The heat alarm system is an additional tool for laser machines. Some materials
such as acrylic, wood and so on, can easily catch fire, particularly during
cutting. The heat alarm system has a smart board with temperature sensor which
will be reacted by an abnormal temperature (higher than 55°C/131°F) on working
table. It will trigger at a certain temperature then signals to TL-Timer board
to stop laser processing and give a few seconds warning sound, so operator can
active fire control in time to reduce the potential losses and risks. An alarm
will pop up on LCD panel.
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When heat alarm system is activated, this warning will remain displayed until the user reboots the machine.
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USERS MANUAL 4.8 The First Time Running the Laser
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To be safe, never ever run the laser system unattended.
Yours first engraving tests The following steps describe how to successfully
engrave a first pattern. Please follow the individual steps: 1. Switch on the
laser and click “Confirm and move” , then wait for a beep to note the machine
is initialized, and the laser head will do the reset and find the home from
top left corner.
2. After machine finish resetting, adjust the height of working table, place
the material usually on the top left corner of the working table.
1 Move down the working table; 2 Place the material; 3 Move up the working
table; 3. With the help of the focus tool, adjust the focus distance. 4.
Connect the machine with an USB cable or Ethernet cable. 5. Open the software
RDworksV8. First to set up/read the values on the “Scanning(Reverse
compensation)” check box. Open Config(s)>>system
setting>>Optimize>>Scanning(Reverse compensation),and there are some default
values on the “Scanning(Reverse compensation)” check box.
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The particular values are showing with a picture in folder of laser software on the USB flash drive and on the Anodized aluminum piece that came with your machine. Click Read to get the settings of your laser. 6. Create sample text for engraving directly on RDWorks, then set up the parameter and download the file to your machine. More details for how to use software please watch the instruction video below. https://www.thunderlaser.com/videos/ 7. Click “Original” and “Frame” on the display, please make sure that the material is in the right location and there is enough space for working.
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1 Control arrow button to move the laser head; 2 Click “Origin” button to
select the start point; 3 Click “Frame” button to be sure the working area; 4
Click “Start-Pause” to run the program; 8. Finally press the “Start-Pause”
button in the display, to start the engraving process. 9. While the laser is
engraving, you can generate the next graphic. 10. When the engraving is
complete, the laser machine will give out the notification sound and the laser
head will go back to the original point, and the warning light will return to
the green light, then you can repeat engraving.
This is software specific, so if you are using LightBurn, you will need to do
this in LightBurn. It is called “Scanning Offset Adjustment.”
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Please make sure the unit is in mm instead of inch.
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USERS MANUAL 4.9 Workstation Area Indication
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USERS MANUAL 4.10 How to use the Chuck Rotary axis Attachment
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Specification W×D×H
Diameter of chuck
244mm×117mm×133mm / 9.6″×4.6″×4.44″ 80mm/3.15″
4.10.1 The specification of chuck rotary axis attachment
Internal Jaws
External Jaws
Clamping Range
Jamming Range
Clamping Range
A—A1
B—B1
C—C1
2—86mm
23-116mm
2-96mm
All of the data above are for reference only!
About how to change the internal jaws to external jaws, here’s a video for reference.
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4.10.2 How to use the rotary
The process of installing and setting up the rotary shaft attachment is
described below: 1. Move the working table to the lower position then switch
off the laser and open the top lid. 2. Put the rotary axis attachment onto the
working table and align the rotary attachment with the x-axis
are parallel, with the jaw chuck closest to where the rotary attachment plugs
in.
3. Connect the rotary axis attachment via the control cable with the connector of the motion system. The connector is located inside the right front of the laser. Connected it to this interface and fixed, and then you have finished the device connection. Like below:
4. Before you mount the object into the rotary axis attachment, measure the
diameter of the object at the position to be engraved with a sliding caliper
or a similar tool. Write down this value. For example: 70mm.
5. Fix the object to fitting into the rotary axis attachment. 6. Set your
focus manually, carefully and safely. It is not recommended to use the auto
focus with a
rotary axis attachment for the simple reason that you are not working with a
flat object.
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7. Set the origin. 8. Open the graphic you want to engraving. The graphics
size must be adjusted until less than the
dimensions of the work piece. 9. Select “Output”, and then input the diameter
of the object and the circle pulse. Circle pulse is 12000.
10. Then click “Write”. 11. Select “Download”, click “Origin” and “Frame” on
the LCD display, please make sure that the material
is in the right location and enough space for working. 12. Finally press the
“Start-Pause” button in the LCD display, to start the engraving or cutting
process.
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4.11 For Laser Engraving
The engraving depth can easily be varied through the laser power or the speed.
To increase the engraving depth, reduce the speed or increase the power
setting. This way you increase the amount of energy per area unit. Engraving
too deep, however, reduces the quality of the details. With coated materials
the required power depends of the kind and thickness of the coating. With
power set too high the individual lines become too thick and a sharp picture
cannot be achieved. The resolution of the graphics should usually be at 500
dpi. The dpi setting (number of laser dots per inch) depends on the material.
The lower this setting is, the lower the resolution of the engraved picture
will be. This, however, reduces flaming and increases the energy of a pulse,
which can improve the overall result (e.g. when engraving some sorts of
plastic materials).
1. Plastics Plastics for engraving are available in many different colors and
thicknesses and with many different coatings and surfaces. The majority of
available plastics can be well engraved and cut with the laser. Plastics with
a micro-porous surface seem to give the best result, because less surface
material needs to be removed. As most plastic materials have a low melting
point, a low pip setting should be selected to reduce the danger of melting.
2. Acrylic There are two different types of acrylic cast and extruded. The
cast acrylic becomes white or mat after engraving, the extruded acrylic
remains clear. Use extruded acrylic for engravings that are filled with paint
and cast acrylic for normal engravings. Cast acrylic can be best engraved
without protection foil. It is better to engrave the entire surface with a low
energy setting. 3. Engrave the rubber stamp The various mixtures and densities
of rubber plates cause a slightly varying engraving depth. The settings in the
overview table give a good indication. Since engraving a standard rubber
material requires a relatively high laser power, the laser power is
principally set to 40% or more high and only the speed is varied. Due to their
lower density, so-called micro porous rubber materials allow a significantly
higher engraving speed. Test the rubber first, to find out the correct speed
setting. The RDWorksV8 software using the engraving function, you can choose
“Ramp Effect” or common engraving, once you choose “Ramp Effect” and you will
need to set a minimum power lower than Max Power, generally we set it to about
15%, and input a value with the Ramp Length what you want, but if you want to
make it better, you may need to test different kinds of power and speed by
yourself, then you can get the best result.
Engraving rubber produces a considerable amount of dust and terrible gas.
Therefore a well-dimensioned exhaust system and its regular maintenance are
very important.
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Chapter 5. Maintenance
5.1 Cleaning the Laser Machine
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Caution use of controls or adjustments or performance of procedures other
than those specified here in may result in hazardous laser radiation exposure.
Before starting cleaning and maintenance work always switch off the device and
unplug the mains plug. Always keep the system clean, as flammable parts in the
working area or exhaust area rise the fire hazard.
You should check at least once a day, whether dust has accumulated in the
engraving system. In case of soiling the machine must be cleaned. The cleaning
interval strongly depends on the material that is being processed and the
operating time of the device. Please bear in mind that only a clean machine
guarantees optimal performance and reduces the service costs.
General Cleaning Notes: 1. Make sure, that the device is switched off and
unplugged. Open the protective cover. 2. Move the working table into a
position in which it is easiest for you to clean the surface with a window
cleaning agent and paper towels. 3. Thoroughly remove all loose dirt particles
and deposits in the interior of the machine. 4. Clean the cover of the laser
tube. 5. You can clean the viewing window with a cotton cloth. Do not use
paper towels as they could scratch
the acrylic.
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5.2 Cleaning the Optical Parts
The lens has a durable multi-coating and won’t be damaged by correct and careful cleaning. You should inspect the focus lens and the mirrors and the beam combiner according the maintenance plan. If you discover a veil of haze or dirt, you must clean them.
It is suggested to clean the mirrors/lens before work every day in order to run the machine at max efficiency. Please turn off the power of laser machine before cleaning the optical parts.
1. The lens wipe and cotton swabs are in the tool box that came with the
machine.
2. The lens must be cleaned carefully with a clean cotton swab to avoid
scratching the surface of the lens. 3. Do not touch the lens with your hands
after wiping. 4. Never use a cleaning swab twice. Follow the instructions
below for the cleaning of optical parts:
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5.2.1 Cleaning the Focus Lens
1. Move the working table to a distance approx. 10 cm under the lens holder.
2. Move the working head into the center of the working surface. 3. Now you
can loose the two black screws slightly, then take the lens out. 4. Remove the
coarse dust as good as possible by blowing air onto the lens surface.
5. Check the surface and if necessary clean the lens with the lens wipe and
swabs. 6. Clean the surface with lens wipe. 7. Finally, dry this side of the
lens with dry cleaning swabs and repeat the cleaning process on the other
side of the lens. Never use a cleaning swabs twice. Dust accumulated in the
cleaning swabs could scratch the lens surface. 8. Examine the lens. If it is
still soiled, repeat the cleaning process until the lens is clean. 9.
Carefully tight the lens holder.
How to take out the focus lens, please just as following the picture indicated:
1. Turn the two screws counterclockwise
2. Pull the focus lens out
3. Clean the lens with lens wipe
4. Dry the lens with swabs
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5.2.2 Cleaning the Mirrors
There are three mirrors in the operating area of the laser, which may have to
be cleaned if they are soiled. To clean the reflector, follow the instructions
below. 1. Remove the coarse dust as good as possible by blowing air onto the
mirror surface.
2. Check the surface and if necessary clean the mirror with the lens wipe and
swabs. 3. Clean the surface with lens wipe. 4. Finally, dry this side of the
mirror with dry cleaning swabs and repeat the cleaning process on the
other side of the mirror. Never use a cleaning swabs twice. Dust accumulated
in the cleaning swabs could scratch the mirror surface. 5. Examine the mirror.
If it is still soiled, repeat the cleaning process until the lens is clean.
The Mirror#1 The 1st mirror is installed in the rear box of the laser tube,
open it then view the right side.
The Mirror#2 The 2nd mirror is installed on the left side of X rail.
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The Mirror#3 The 3rd mirror is installed on the top of the laser head. You can clean the 3rd mirror with alcohol and swabs.
How to take out the mirrors, please just as following below indicated:
Mirror 1&2
1. Unscrew the screw of the mirror
2. Pull the mirror out
Mirror 3 Unscrew the four screws
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Except for replacement, there is no need to remove the 3rd mirror. 5.2.3
Cleaning Laser Combiner 1. The laser combiner is installed on the left side of
the first mirror. 2. Remove the coarse dust as good as possible by blowing air
onto the combiner surface.
3. Check the surface and if necessary clean the laser combiner with the lens
wipe and swabs. 4. Clean the lens combiner with lens wipe. 5. Finally, dry
this side of the laser combiner with dry cleaning swabs and repeat the
cleaning process
on the other side of the lens. Never use a cleaning swab twice. Dust
accumulated in the cleaning swabs could scratch the combiner surface. 6.
Examine the laser combiner. If it is still soiled, repeat the cleaning process
until it is clean.
5.3 Cleaning the cooling system
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For the RF tube, providing a good heat dissipation environment for it determines the stability of its
beam output, so it is necessary to regularly clean the dust on the cooling fan of the RF tube and the
machine.
It is suggested to use an air blow gun to blow the dust away, as shown in the pictures:
1. Loose the four screws and remove the metal holder and sponge, and use the air blow gun to blow away the dust from the sponge and mesh.
2. Use the air blow gun to blow away the dust on the fan inside.
3. Remove the screws which fixed the cooling fan, take out the fan, and use an air blow gun or a pump to blow the dust away.
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4. Use an air blow gun to blow away the dust on the RF tube, then you can use a rag to wipe the dust around the RF tube.
5. After cleaning the dust, reinstall the fan on the RF tube and the cleaning is finished.
5.4 Check the Beam Path
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After being used for a long time, the beam path might be deflective. This will reduce the efficient of the laser beam or even cause no laser beam. At this moment, you will need to re-adjust the beam path again.
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USERS MANUAL 5.5 Maintain the X/Y/Z Rails
Thunder Bolt
It is suggested to clean the dust on the X/Y rail with alcohol at least every two weeks.
It is suggested to add lubricant oil (or Rust Preventative Grease) to the bars/screws at least every two weeks.
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USERS MANUAL 5.6 Maintenance Plan
Thunder Bolt
1. DAILY CHECK LIST
Check Mirrors and lens for condensation and make sure it is clean after work
Check exhaust grille to ensure there is no blockage for exhaust fan Check air
filter on compressor Ensure cooling fans on sides are free from debris Air
blower must be checking and cleaning if required
2. WEEKLY CHECK LIST
Clean debris from under laser bed Clean rails and lubricate the bar as
required Clean Acrylic/Tempered glass covers in lid The beam combiner must be
checking every weekly, and cleaning if required Clean the exhaust fan to
ensure there is no blockage
4. MONTHLY CHECK LIST
Clean the cooling system
THE END
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References
- LightBurn Software
- Laser Cutting, Engraving & Marking Machines | THUNDER LASER
- Laser Cutting, Engraving & Marking Machines | THUNDER LASER
- Videos - THUNDER LASER
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