AMP 77236-01A Running Board Assembly Installation Guide
- June 13, 2024
- AMP
Table of Contents
AMP 77236-01A Running Board Assembly
Product Information
The product is an AMP Research PowerStep running board system designed for Ford Super Duty Crew Cab vehicles with model years 2020-2022. The AMP Part number for this product is 77236-01A. It is compatible only with SYNC 3 vehicles and can be installed on trim levels XL and XLT. The installation time is estimated to be between 3-5 hours, and professional installation is recommended. The product comes with a 5-year limited warranty.
Tools Required:
- Safety goggles
- Measuring tape
- 8 mm socket
- 10 mm socket
- 13 mm socket
- 1/2 socket
- Ratchet wrench and extension
- Wire crimpers
- Wire stripper/cutter
- 3/16 hex key wrench (allen wrench)
- 4 mm hex key wrench (allen wrench)
- Electrical tape
- Weatherproof caulking (silicone sealer)
- Silicone spray
- Drill
- Heat gun
Warranty:
The product comes with a 5-year limited warranty. For technical support, customers can contact AMP Research at 1-888-983-2204 (Press 2) from Monday to Friday, 7:00 AM – 5:00 PM PST. More information can be found on the AMP Research website: www.amp-research.com.
Product Usage Instructions
- Attach the motor to the linkage assembly according to the provided exploded view diagram.
- Assemble brackets onto the rail using flange nuts, carriage bolts, flange bolts, and flange nuts. The dimensions shown in the diagram are for reference.
- Torque the flange nuts on the brackets to 16 ft-lbs.
- Thread supplied bolts into the front drive linkage and rear idler linkage without tightening them.
- Install the provided spacers and M6 bolts into the upper mount of both the drive and idler linkages without tightening them.
- Slide the mounting T-nut into position and center the board in the rail pocket. Tighten the fasteners to 10 ft-lbs.
- Torque the linkage bolts using a 13 mm socket and torque the linkage spacer bolts using a 10 mm socket.
- Attach the motor to the harness using a 4 mm hex key wrench and torque it to 36 in-lbs.
Note: Please refer to the complete user manual for detailed instructions and safety precautions before beginning the installation process.
Note: Only compatible on Crew Cab model and only compatible with SYNC 3 vehicles. Trim levles include XL & XLT.
TOOLS REQUIRED
- Safety goggles
- Measuring tape
- 8 mm socket
- 10 mm socket
- 13 mm socket
- 1/2” socket
- Ratchet wrench and extension
- Wire crimpers
- Wire stripper / cutter
- 3/16” hex key wrench (allen wrench)
- 4mm hex key wrench (allen wrench)
- Electrical tape
- Weather proof caulking (silicone sealer)
- Silicone spray
- Drill
- Heat Gun
WARRANTY
5-Year Limited Warranty
INSTALLATION GUIDE
Attaching motor to Linkage assembly.
EXPLODED VIEW
- Motor
- Socket cap screw
- Washer
- Drive Gear Housing Cover
CAUTION: HANDLE WITH CARE.
To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please follow the instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.
Instructions:
- Position the gear cover in place as shown if not already in place.
- Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
- After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws to 36 in-lbs (4N-m). Do not over torque.
PARTS
TOOLS
ASSEMBLY
-
Insert 7 Carriage bolts (16) into slot on rail (4). Insert from either end of rail. Add 2 Light Brackets (23) on the 3rd and 5th bolt. Insert Flange nut (17) onto bracket tab to attach light brackets into position shown.
Leave loose to allow for adjustment. -
Using Flange Nuts (17), assemble Brackets 2x (25) & 1x (26) onto the rail (4), using the carriage bolts (16) left from previous step. Next, install Flange Bolt (14) and Flange Nut (17) onto bracket tab. Driver side shown. Dimensions shown are for reference.
Do not tighten this will allow for rail adjustment when mounted onto vehicle.
Note: Badge on rail sits towards the rear of the vehicle! -
Set rail up into position. Starting with the rear bracket work towards the two front brackets. Slide Brackets over captive studs and use provided Nuts 8x (10). Snug to body and torque to 16 ft-lbs.
-
Start from rear of vehicle and Torque 5x Flange Nuts (17) to 16 ft-lbs.
-
Thread supplied bolts 2x (9) into Front Drive Linkage. Repeat step for Rear Idler Linkage. Do not tighten.
-
Install provided spacer (18) and M6 bolt (13) into upper mount as shown on both the Drive and Idler linkages. Do not tighten.
-
Slide mounting T-nut into position, Center board in rail pocket. Tighten fasteners to 10 ft-lbs.
-
Using a 13mm socket Torque linkage bolts 4x (9) from step 6 to 16 ft-lbs Next use a 10mm socket, torque linkage spacer bolt 2x (13) from step 7 to 8 ft-lbs. Once linkages are tight cycle board to verify steps deploy under own weight.
-
Attach motor to harness. Using a 4mm hex Torque to 36 in-Lbs.
-
Torque bolts on mounting brackets to 16ft-lbs.
-
Remove fuse from wire harness
-
Attach wire harness to controller (make sure connector locking tabs fully engage). Mount controller with the two 11” tie wraps (20) to factory conduit, just forward of battery.
-
Connect red and black power leads to battery. Red lead goes to positive. Route shorter leg of harness down passenger-side wheel well and longer leg of harness down along driver side wheel well.
-
Remove driver side front kick panel and door sill plate. Roll back carpet to access hole for passing trigger wires into cab of vehicle.
-
Remove grommet in floor panel above front linkage on driver side. Poke small hole into grommet and thread the two trigger wires through and up into the cabin of vehicle. Seal grommet with silicone sealer.
-
Connect harness to motor. Secure harness with tie wraps.
-
Affix LED lamp (21) to LED Bracket (23) as shown. Slide bracket into desired position and tighten using 5/32” Allen key.
-
Using supplied butt connectors (22), connect the lamp wires. Red to Red, Black to Black. Once Crimped use heat gun to shrink tube. Close and wrap conduit with electrical tape. Secure all loose wires with cable ties. Pull lamp wires upward to avoid any wire snagging.
-
Locate OBD port and remove both nuts holding it in place with 8mm socket to gain better access to back side of plug.
-
Locate the following wires and connect with supplied Posi-Tap™ (8) to the following wire colors listed below.
Factory Can Wire| OBD Module wire Color
---|---
Grey with Orange Stripe| White Wire
Purple with Orange Stripe| Blue Wire -
Use supplied Posi-Lock™ (7) to attach the 2 purple wires of the OBD harness to the main harness. Attach matching colors on the harness to the wires on the module. Lastly reinstall Factory OBD port removed in step 19. Plug in module to OBD port on the vehicle. Reinstall sill plate removed from step 14.
-
OBD II install: Use Supplied Posi-Lock™ connectors to attach the Plug and Play Module to the Harness. Attach matching colors on the harness to the wires on the module. Plug in module to OBD II port on the vehicle. Secure harness with supplied tie wraps. Note: If the OBD II pass thru harness (76404-01A) was purchased see install sheet supplied in packaging. The pass through harness allows for an open port for other accessories. See below for a brief description.
-
Replace fuse.
Check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels.
FINAL SYSTEM CHECK
Check that all doors activate the PowerStep and the LED lights work when doors open and close. NORMAL OPERATION: When the doors open, PowerStep automatically deploys from under the vehicle. When the doors are closed, PowerStep will automatically return to the stowed/retracted position. Note that there is a 2-second delay before the PowerStep returns to the stowed/retracted position. CORRECT OPERATION OF LIGHTS: All four lamps will illuminate upon opening any door of vehicle. Lamps will stay on until restowing of both Power Steps or until 5 minutes has expired with the doors open. When the lights timeout after 5 minutes, they can be reillumintated by closing and opening any door of vehicle.
AMERICAN DESIGNED, ENGINEERED AND MANUFACTURED.
Thank you for your recent AMP Research Purchase.
REGISTER YOUR PRODUCT TODAY FOR FASTER SERVICE & PRODUCT UPDATES
Please visit: www.amp-research.com/productregistration or scan the QR Code
Product Registration Benefits:
- Ensure we have your purchase receipt and product info in our system which is required for warranty
- Faster and easier access to customer service and tech support in the unlikely event you need warranty or product support
- Registration helps us keep you up to date on product information and offers
To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com
Congratulations on your purchase of the genuine AMP Research PowerStep!Here’s what you should know…
AMP Research PowerStep running boards automatically move when the doors are opened to assist entering and exiting the vehicle.
-
Automatic power deploy:
The running boards will extend down and out when the doors are opened. -
Automatic power stow:
The running boards will return to the stowed position when the doors are closed. There will be a 2-second delay before the running boards move to the stowed position. -
Automatic stop:
If an object is in the way of the moving running board, the running board will automatically stop.
To reset, clear any obstruction, then simply open and close the door to resume normal operation. -
Manually set in the deployed (OUT) position for access to the roof:
your foot while at the same time closing the door. To resume normal operation, open and close the door.
Maintenance: In adverse conditions, debris such as mud, dirt, and salt may become trapped in the running board mechanism, possibly leading to unwanted noise. If this occurs, manually set the running boards to Avoid spraying the motors directly. After washing, apply silicone spray lubricant to the hinge pivot pins. Do not apply silicone, wax or protectants like Armor All® to the running board stepping surface.
Caution! Keep hands away when the running board is in motion.
5-YEAR LIMITED WARRANTY
AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair replacement of the product itself, or the repair or replacement of any component part thereof, found by the factory to be defective within the time period specified. The decision to repair or replace is wholly within the discretion of the manufacturer.
This warranty specifically excludes labor. If you have a warranty claim, first
you must call our factory at the number below for instructions. You must
retain proof of purchase and submit a copy with any items returned for
warranty work. Upon completion of warranty work, if any, we will return the
repaired or replaced item or items to you freight prepaid. Damage to our
products caused by accidents, fire, vandalism, negligence, misinstallation,
misuse, Acts of God, or by defective parts not manufactured by us, is not
covered under this warranty.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE
AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or
the exclusion or limitation of incidental or consequential damages, so the
above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights that vary from state
to state.
FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH TECH SUPPORT
1-888-983-2204
WARNING
Be sure to read and precisely follow the provided instructions when installing
this product. Failure to do so could place the vehicle occupants in a
potentially dangerous situation. After installing or reinstalling, re-check to
insure that the product is properly installed.
The material that your product is made from can be recycled. Please also
consider recycling the packaging that your product came in.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday – Friday, 7:00 AM – 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA.
May be covered by one OR MORE of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204;
7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;
8,408,571; 9,302,626; 9,561,751; 10,053,017; CA2463717 ©2012 AMP Research. All
rights reserved. Printed in USA.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>