AMP 86240-01A Powerstep Smart Installation Guide
- June 13, 2024
- AMP
Table of Contents
AMP 86240-01A Powerstep Smart
Product Information
The product is a PowerStep running board assembly designed for the Ram 1500 Crew Cab and Quad Cab models, including TRX Models, manufactured between 2019 and 2022. The AMP Part number for this product is 86240-01A. It comes with a 5-Year Limited Warranty and is supported by AMP Research Tech Support.
Features:
- Smart Series App: Allows you to download the app to your phone and unlock the latest features, including override, light controls, and diagnostics.
- Installation Time: The installation of the PowerStep running board assembly takes approximately 3-5 hours. Professional installation is recommended.
- Skill Level: The installation requires a skill level of 4, which is considered experienced.
- Tools Required: To install the PowerStep running board assembly, you will need safety goggles, a measuring tape, a 10 mm socket, a 13 mm socket, a 1/2 socket, a ratchet wrench and extension, wire crimpers, wire stripper/cutter, a 3/16 hex key wrench (allen wrench), a 4mm hex key wrench (allen wrench), electrical tape, weatherproof caulking (silicone sealer), and silicone spray.
Product Usage Instructions
Step 1: Mounting Points
Locate the first and last set of studs on the inner sill of your vehicle. The
motor linkage should be mounted towards the front of the truck, and the idler
linkage should be mounted towards the rear. Clean any excess paint buildup on
the studs using a wire wheel or thread repairing dies.
Step 2: Attach Motor to Linkage
Attach the motor to the linkage according to the specified torque specs. Make
sure the motor is oriented correctly. Refer to page 2 of the manual for torque
specifications.
Step 3: Mount Linkage Assemblies
Mount the drive and idler linkage assemblies using the supplied conical washer
nuts. Use a 13mm socket or wrench to tighten them. Ensure that the linkages
sit square and fully rest on the studs before tightening. Torque the nuts to
16ft-lbs (22Nm). Note: Install the nut closest to the gear case first on the
drive linkage for ease of installation.
Step 4: Attach Running Board
Using a 3/16 Allen wrench, install the running board to the linkages. Slide
the front mounting T-nut into position and place the board about 7 1/2 inches
from the front edge of the front door. Use fasteners to attach the boards,
finger tighten only. Align the rear T-nut and bolt it to the rear linkage.
Then, tighten all four fasteners to 10 ft-lbs.
Step 5: Wire Harness and Controller
Attach the wire harness to the controller, ensuring that the connector locking
tabs are fully engaged. Mount the controller using the two provided cable ties
to the factory conduit, just rearward of the battery.
For any further assistance or information, please contact AMP Research Tech Support at 1-888-983-2204 (Press 2) from Monday to Friday, 7:00 AM to 5:00 PM PST. You can also visit their website at www.amp-research.com.
APPLICATION
Ram 1500 Crew Cab 2019 – 2022 86240-01A
Ram 1500Quad Cab 2019 – 2022 86240-01A
(Includes TRX Models)
SMART SERIES APP: Download App to your phone and unlock the latest features including override, light controls, and diagnostics.
INSTALLATION TIME
3-5 Hours
Professional installation recommended
TOOLS REQUIRED
- Safety goggles
- Measuring tape
- 10 mm socket
- 13 mm socket
- 1/2” socket
- Ratchet wrench and extension
- Wire crimpers
- Wire stripper / cutter
- 3/16” hex key wrench (allen wrench)
- 4mm hex key wrench ( allen wrench)
- Electrical tape
- Weather proof caulking (silicone sealer)
- Silicone spray
WARRANTY
5-Year Limited Warranty
AMP RESEARCH TECH SUPPORT
1-888-983-2204 (Press 2) Monday –
Friday, 7:00 AM – 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA.
May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257;
6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975;
7,566,064; 7,487,986; 8,157,277; 8,408,571; 9,302,626; 9,561,751; 10,053,017;
CA2463717 ©2012 AMP Research. All rights reserved. Printed in USA.
Part
EXPLODED VIEW
- Motor
- Socket cap screw
- Washer
- Drive Gear Housing Cover
CAUTION: HANDLE WITH CARE.
To ensure our customers receive all components with full integrity, we pack
the motors separate from their linkage assemblies. This requires that the
installer position and fasten the motor before continuing with the install.
Please follow the instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.
Instructions:
- Position the gear cover in place as shown if not already in place.
- Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
- After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws to 36 in-lbs (4N-m). Do not over torque.
PARTS LIST AND HARDWARE IDENTIFICATION
Note: Some Applications require modification.
- (A) End cap left (x1)
- (B) End cap right (x1)
- (C) T-nut insert (x2)
- (D) (S) Style clips (x2)
Application: Cut Length
- Crew Cab 79” (No Modification Required)
- Quad Cab 72” (Trim 7”)
Assembly
Excludes TRX Models. On driver’s side of vehicle towards front of body, remove harness bracket with 10mm socket or wrench. Remove plug from bracket, and replace with supplied bracket using two of the three factory screws as shown. Do not attach plug on to new bracket until motor is installed on to linkage (step 3).
Locate mounting points. First and last set of studs on the inner sill. Motor
linkage mounts towards the front of the truck and Idler towards the rear.
Driver side shown below.
Note: Studs may have excess paint buildup. We recommend using a wire
wheel or thread repairing dies to clean excess paint buildup.
Attach motor to linkage. See page 2 for torque specs. Driver side motor orientation shown.
Mount drive and Idler linkage assemblies using supplied conical washer nuts
(11) use a 13mm socket or wrench to tighten. Repeat for passenger side. Make
sure linkages sit square, fully resting on studs before tightening. Torque to
16ft-lbs (22Nm).
Note: On Drive Linkage, install nut closest to gear case first for ease
of installation
Using a 3/16” Allen install running board to linkages. Slide the front mounting T-nut into position, place the board(1) about 7 1/2 inches from the front edge of the front door. Use fasteners(9) to attach boards, finger tighten only. Align the rear T-nut and bolt it to the rear linkage. Then tighten all 4 fasteners to 10 ft-lbs.
Attach wire harness to controller (make sure connector locking tabs fully engage). Mount controller with the two 11” cable ties (13) to factory conduit, just rearward of battery.
Connect red and black power leads to battery. Red lead goes to positive.
Secure with cable ties(12).
Route shorter leg of harness down Driver-side wheel well and longer leg of harness across firewall and down along passenger side wheel well. Attach wire harness with supplied 7” cable ties (12).
Locate the rubber boot to the left of the steering column. Poke hole to fish trigger wires thru.
Plug OBD II (8) to port, tuck wires up and away to prevent snagging when
entering and exiting the vehicle.
Locate side access cover of dash and remove to gain better access to 2 pin
plug for OBD harness installation.
Locate green block of plugs. And plug 2 pin connector from module into this port.
Note: It’s best to reach from both sides when installing 2 pin plug. Any open port on green plug can be used.
OBD II install: Use Supplied Posi Lock connector to attach the Plug and Play
Module to the Harness. Attach matching colors on the harness to the wires on
the module. Plug in module to OBD II port on the vehicle. Secure harness with
supplied tie wraps.
Note: If the OBD II pass thru harness (76404-01A) was purchased see
install sheet supplied in packaging. The pass through harness allows for an
open port for other accessories. See next page for a brief description.
On driver side, run Wire Harness leg down and along underside of the vehicle
floor and frame to front Drive Linkage. Connect harness to motor and secure
harness with tie wraps. Route remainder of wire harness towards rear linkage
assembly for LED lights.
On Passenger Side, run Wire Harness leg down and along underside of the
vehicle floor and frame to front Drive Linkage. Connect harness to motor and
secure harness with tie wraps. Route remainder of wire harness towards rear
linkage assembly for LED lights
On each side of the vehicle measure approx. 7” back from front linkage and 8” forward of the rear linkage. Pre drill using an 1/8” drill bit and final drill to 9/32” thru pinch weld at marked locations. Insert grommet into drilled holes. Insert lamp wires through the grommets. (Silicon lube will help wires slip through grommets.) Affix lamp to rocker panel surface. Make sure lamp is affixed to a flat, clean surface.
Using supplied butt connectors (14) connect the lamp wires. Red to Red, Black to Black. Once Crimped use heat gun to shrink tube. Close and wrap conduit with electrical tape. Secure all loose wires with cable ties. Pull lamp wires upward to avoid any wire snagging.
Reinstall Fuses and check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels. NOTE: Verify front linkage clearance at Frame mounted Vibration Dampener. If linkage contacts Dampener in stowed position loosen bolt at pivot point and rotate up to provide at least 1/2” clearance.
FINAL SYSTEM CHECK
Check that all doors activate the PowerStep and the LED lights work when doors
open and close. NORMAL OPERATION: When the doors open, PowerStep automatically
deploys from under the vehicle. When the doors are closed, PowerStep will
automatically return to the stowed/retracted position. Note that there is a
2-second delay before the PowerStep returns to the stowed/retracted position.
CORRECT OPERATION OF LIGHTS: All four lamps will illuminate upon opening any door of vehicle. Lamps will stay on until restowing of both Power Steps or until 5 minutes has expired with the doors open. When the lights timeout after 5 minutes, they can be reillumintated by closing and opening any door of vehicle.
Download our Smart Series App on your Android phone or iPhone by scanning the QR code below and follow the instructions. Or visit your app store and search “AMP Research Powerstep” to download app.
Thank you for your recent AMP Research Purchase.
REGISTER YOUR PRODUCT TODAY FOR FASTER SERVICE & PRODUCT UPDATES
Please visit: www.amp-research.com/productregistration or scan the QR Code
Product Registration Benefits:
- Ensure we have your purchase receipt and product info in our system which is required for warranty
- Faster and easier access to customer service and tech support in the unlikely event you need warranty or product support
- Registration helps us keep you up to date on product information and offers
To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com
Congratulations on your purchase of the genuine AMP Research PowerStep!Here’s
what you should know…
AMP Research PowerStep running boards automatically move when the doors are
opened to assist entering and exiting the vehicle.
-
Automatic power deploy:
The running boards will extend down and out when the doors are opened. -
Automatic power stow:
The running boards will return to the stowed position when the doors are closed. There will be a 2-second delay before the running boards move to the stowed position. -
Automatic stop:
If an object is in the way of the moving running board, the running board will automatically stop.
To reset, clear any obstruction, then simply open and close the door to resume normal operation. -
Manually set in the deployed (OUT) position for access to the roof:
your foot while at the same time closing the door. To resume normal operation, open and close the door. -
Maintenance: In adverse conditions, debris such as mud, dirt, and salt may become trapped in the running board mechanism, possibly leading to unwanted noise. If this occurs, manually set the running boards to Avoid spraying the motors directly. After washing, apply silicone spray lubricant to the hinge pivot pins. Do not apply silicone, wax or protectants like Armor All® to the running board stepping surface.
Caution! Keep hands away when the running board is in motion.
5-YEAR LIMITED WARRANTY
AMP RESEARCH warrants this product to be free from defects in material and
workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been
normal use and proper maintenance. This warranty applies to the original
purchaser only. All remedies under this warranty are limited to the repair
replacement of the product itself, or the repair or replacement of any
component part thereof, found by the factory to be defective within the time
period specified. The decision to repair or replace is wholly within the
discretion of the manufacturer for instructions. You must retain proof of
purchase and submit a copy with any items returned for warranty work. Upon
completion of warranty work, if any, we will return the repaired or replaced
item or items to you freight prepaid. Damage to our products caused by
accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God,
or by defective parts not manufactured by us, is not covered under this
warranty.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE
AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or
the exclusion or limitation of incidental or consequential damages, so the
above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights that vary from state
to state.
FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH TECH SUPPORT
1-888-983-2204
WARNING
Be sure to read and precisely follow the provided instructions when installing
this product. Failure to do so could place the vehicle occupants in a
potentially dangerous situation. After installing or reinstalling, re-check to
insure that the product is properly installed.
The material that your product is made from can be recycled. Please also consider recycling the packaging that your product came in.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>