AMP 76136-01A Running Board Assembly Installation Guide
- June 13, 2024
- AMP
Table of Contents
INSTALLATION GUIDE
APPLICATION | LENGTH | MODEL YR | PART # |
---|---|---|---|
Ford Ranger – Super Crew | 72” | 2019 – 2022 | 76136-01A |
Ford Ranger – Super Cab | 65” | 2019 – 2022 | 76136-01A |
76136-01A Running Board Assembly
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
1 2 3 4
4= Experienced
TOOLS REQUIRED
- Safety goggles
- Measuring tape
- 10 mm socket
- 10 mm ratchet wrench
- 13 mm ratchet wrench
- 15 mm ratchet wrench
- Ratchet wrench and extension
- Pliers
- Wire crimpers
- Wire stripper / cutter
- 3/16” H ex key wrench (allen wrench)
- Electrical tape
- Weather proof caulking (silicone sealer)
- 1/8” Drill bit
- 9/32” Drill bit
- Drill
- Heat Gun
5-Year Limited Warranty
WARRANTY
INSTALLATION GUIDE
Attaching motor to Linkage assembly
The motors must be attached to the Linkage assemblies on step 5
EXPLODED VIEW
- Motor
- Socket cap screw
- Motor Linkage assembly
- Cinch Fasteners
CAUTION: HANDLE WITH CARE.
To ensure our customers receive all components with full integrity, we pack
the motors separate from their Linkage assemblies. This requires that the
installer position and fasten the motor before continuing with the install.
Please follow the instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage
to the motor.
Instructions:
- Position the gear cover in place as shown if not already in place.
- Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
- After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws to 36 in-lbs (4N-m). Do not over torque.
AMP RESEARCH POWERSTEP TM – FORD RANGER
COMPONENT/PARTS IDENTIFICATION
• Motor
(A)
End cap left (x1)
(B) End cap right (x1)
(C) T-nut insert (x2)
(D) Socket cap screw (x2)
(E) End cap wedge right (x1)
(F) End cap wedge left (x1)
1 x2
Running board assembly
Note: Some Applications require modification.
Application | Cut Length |
---|---|
Crew Cab | 72” (No Modification Required) |
Extended Cab | 65” (Trim 7”) |
Locate Front Idler linkage location. If plastic plugs are present remove plastic plugs to expose threads.
Pre thread supplied M10 flange bolt and hook linkage (3) over bolt as shown. Once linkage is in position thread in rear linkage mounting bolt (13). Snug up bolts but do not torque.
Locate Rear Drive linkage location. If plastic plugs are present remove
plastic plugs to expose threads.
Pre thread supplied M10 flange bolt (3) and hook linkage over bolt as shown.
Once linkage (2) is in position thread in rear linkage mounting bolt. Snug up
bolts but do not torque.
To Install board to linkages. Measure approximately 4.5” from back of linkage to the tip of the board (shown below). Attach board to linkage tighten socket cap screws with 3/16” Allen wrench. Torque to 10ft-lbs. Hand cycle the board to ensure no bind is present. Once verified Torque linkage mounting bolts (13) from steps 1-3 to 30ft-lbs.
Install motor onto linkages using supplied Hex head bolts (18). Torque to 36in-lbs. (See page 2 for motor install)
Remove Fuse from power step wire harness.
Mount controller using supplied zip ties to harness in front of battery as shown. Connect positive leads from harness. Red to positive battery terminal and black to negative battery terminal.![AMP 76136 01A Running Board Assembly
- battery terminal](https://manuals.plus/wp-content/uploads/2023/10/AMP-76136 -01A-Running-Board-Assembly-battery-terminal.jpg)
Route the two wire harness legs down over to each wheel well. Long leg will run across to passenger side, short leg will run down to driver side. Ensure loom is free from steering and exhaust components. Remove floor mat and sill plate cover to expose floor below.
Locate hole forward of rubber plug. Approx location is in footwell area of
cab. Use a 9/32” drill bit and drill thru floor. While drilling lift carpet to
ensure drill bit does not damage carpet inside cab.
Insert provided grommet (17) and trigger wires thru hole. Route wires towards
kick panel area.
Locate OBD port and remove bolt and nut holding it in place with 8mm socket to gain better access to back side of plug.
Locate the following wires and connect with supplied Posi-Tap™ to the following wire colors listed below.
Factory Can Wire | OBD Module wire Color |
---|---|
Grey with Orange Stripe | White Wire |
Purple with Orange Stripe | Blue Wire |
Use supplied Posi-Lock™ connectors to attach the 2 purple wires of the OdB harness to the main harness. Attach matching colors on the harness to the wires on the module. Lastly reinstall Factory OBD port removed in step 10. Plug in module to OBD port on the vehicle. Reinstall sill plate removed from step 8.
OBD II install: Use Supplied Posi-Lock™ connectors to attach the Plug and Play Module to the Harness. Attach matching colors on the harness to the wires on the module. Plug in module to OBD II port on the vehicle. Secure harness with supplied tie wraps. Note: If the OBD II pass thru harness (76404-01A) was purchased see install sheet supplied in packaging. The pass through harness allows for an open port for other accessories. See below for a brief description.
On each side of the vehicle measure from the front edge of door line on the pinch weld to the specified lengths below. Measure at 16” for the front LED Light and 58” for the rear LED Light. Drill a 9/32” hole through the pinch weld at marked locations. Deburr all holes. After drilling apply paint to holes to prevent rusting Insert grommet into drilled holes. Insert lamp wires through the grommets. (Silicon lube will help wires slip through grommets).
Affix lamp to rocker panel surface. Make sure lamp is affixed to a flat, clean surface.
Using supplied butt connectors, connect the lamp wires. Red to Red, Black to Black. Once Crimped use heat gun to shrink tube. Close and wrap with conduit and electrical tape. Secure all loose wires with cable ties, with lamp wires pulled upward to avoid any wire snagging. Insert plug from wire harness (4) onto motor (7). Slide rubber grommet on wire harness into slot of motor cover (8). Insert motor cover onto motor. Use electrical tape to cover any exposed wire from the motor.
Insert plastic push pin rivets (14) in mounting holes of motor cover (8). Use pliers to ease installation.
Check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels.
FINAL SYSTEM CHECK
Check that all doors activate the Power Step and the LED lights work when
doors open and close.
NORMAL OPERATION: When the doors open, Power Step automatically deploys
from under the vehicle. When the doors are closed, Power Step will
automatically return to the stowed/retracted position. Note that there is a
2-second delay before the Power Step returns to the stowed/retracted
position.
CORRECT OPERATION OF LIGHTS: All four lamps will illuminate upon opening
any door of vehicle. Lamps will stay on until restoring of both Power Steps or
until 5 minutes has expired with the doors open. When the lights timeout
after 5 minutes, they can be reillumintated by closing and opening any door of
vehicle.
AMERICAN DESIGNED, ENGINEERED AND MANUFACTURED.
Thank you for your recent AMP Research Purchase.
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Congratulations on your purchase of the genuine AMP Research Power Step!
Here’s what you should know…
POWER-DEPLOYABLE RUNNING BOARDS OPERATION: AMP Research Power Step
running boards automatically move when the doors are opened to assist entering
and exiting the vehicle.
Automatic power deploy:
The running boards will extend down and out when the doors are opened.
Automatic power stow:
The running boards will return to the stowed position when the doors are
closed. There will be a 2-second delay before the running boards move to the
stowed position.
Automatic stop:
If an object is in the way of the moving running board, the running board will
automatically stop. To reset, clear any obstruction, then simply open and
close the door to resume normal operation.
Manually set in the deployed (OUT) position for access to the roof:
The running boards can be manually set in the deployed position by firmly
holding the step down with your foot while at the same time closing the door.
To resume normal operation, open and close the door.
Maintenance: In adverse conditions, debris such as mud, dirt, and salt may
become trapped in the running board mechanism, possibly leading to unwanted
noise. If this occurs, manually set the running boards to the deployed
position and flush the front and rear hinge arms with a high-pressure car wash
wand. Avoid spraying the motors directly. After washing, apply silicone spray
lubricant to the hinge pivot pins. Do not apply silicone, wax or protectants
like Armor All° to the running board stepping surface.
Caution! Keep hands away when the running board is in motion.
5-YEAR LIMITED WARRANTY
AMP RESEARCH warrants this product to be free from defects in material and
workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been
normal use and proper maintenance. This warranty applies to the original
purchaser only. All remedies under this warranty are limited to the repair
replacement of the product itself, or the repair or replacement of any
component part thereof, found by the factory to be defective within the time
period specified. The decision to repair or replace is wholly within the
discretion of the manufacturer.
This warranty specifically excludes labor. If you have a warranty claim, first
you must call our factory at the number below for instructions. You must
retain proof of purchase and submit a copy with any items returned for
warranty work. Upon completion of warranty work, if any, we will return the
repaired or replaced item or items to you freight prepaid. Damage to our
products caused by accidents, fire, vandalism, negligence, misinstallation,
misuse, Acts of God, or by defective parts not manufactured by us, is not
covered under this warranty.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE
AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or
the exclusion or limitation of incidental or consequential damages, so the
above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights that vary from state
to state. FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH TECH
SUPPORT 1-888-983-2204
WARNING
Be sure to read and precisely follow the provided instructions when installing
this product. Failure to do so could place the vehicle occupants in a
potentially dangerous situation. After installing or reinstalling, re-check to
insure that the product is properly installed.
The material that your product is made from can be recycled. Please also
consider recycling the packaging that your product came in.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>