Fab Fours fb1031 Ford Bronco Trail Doors Inserts Instruction Manual
- June 13, 2024
- Fab Fours
Table of Contents
Installation manual
ford bronco trail doors Inserts
Product number: fb1031
Application: 2022+ ford bronco
IMPORTANT SAFETY GUIDE
Your safety and the safety of others is very important.
In order to help you make informed decisions about safety, we have provided
the following warnings, safety precautions, installation instructions, and
other important information to alert you to potential hazards that could hurt
you or others.
Please do a job safety analysis before each task to identify potential hazards
for your situation and remove/protect against them. Use own good judgment and
take your time.
Check packaged materials immediately upon arrival to ensure that all listed
parts are included and undamaged.
Read and understand all warnings, safety precautions, and instructions before
installing this product.
SENSORS FIELD OF VIEW MAY BE ALTERED WITH USE OF THE REPLACEMENT BUMPER.
WARNINGS
- Failure to observe the following warnings and instructions provided in this manual could lead to severe injury and/or death.
- For professional installation only. Careless installation and/or operation can result in serious injury, death, and/or equipment damage. All liability for installation and use rests with the user or consumer.
- Fab Fours, Inc. only approves installing this product according to these written instructions with the hardware provided. Failure to install according to these instructions will invalidate the warranty. This includes, but is not limited to, using alternative installation methods, hardware, or materials.
- This product is for off road use only.
SAFETY PRECAUTIONS
- Always remove jewelry and wear eye protection.
- Always use extreme caution when jacking up a vehicle for work. Set emergency brake and use tire blocks. Locate and use the vehicle manufacturers designated lifting points. Use jack stands.
- Always use appropriate and adequate care in lifting components into place.
- Always ensure components will remain secure during installation and operation.
- Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause serious eye injury.
- Always use extreme caution when drilling a vehicle. Always disconnect power before welding. Thoroughly inspect the area to be drilled (on both sides of material when possible) prior to drilling, and relocate any objects that may be damaged.
- Always use extreme caution when welding a vehicle. Thoroughly inspect the area to be welded (on both sides of material when possible) prior to welding, and relocate any objects that may be a fire hazard. When welding in a cab, make sure the interior surfaces are covered (e.g., welding blanket) and a fire extinguisher is at hand.
- Always use extreme caution when cutting and trimming during fitting.
- Always tighten all nuts and bolts securely per installation instructions.
- Always route electrical cables carefully. Avoid moving parts, components that become hot, and rough or sharp edges.
- Always insulate and protect all exposed wiring and electrical terminals.
- Perform regular inspections and maintenance on mounts and hardware.
A message from the owner
Fab Fours’ was born out of a passion for customizing vehicles and
a love of the outdoors. Our engineering team uses the latest 3D design
software to turn new product ideas into reality. In our factory, designs come
to life with the combination of cutting edge technology for metal cutting and
forming and an American workforce that puts its’ heart and pride into every
product.
From design and manufacturing, to quality and delivery, Fab Fours’ mission is
to be the market leader for steel truck and jeep accessories. We make sure a
quality product is delivered on time, more than expected, better than expected
to our customers.
Enjoy your new Fab Fours product. Welcome to the family!
Greg Higgs
Founder, Fab Fours
Getting started
Before you begin the installation process of your new Fab Fours product, we
suggest laying out all materials and parts on a pad or protective surface.
Failure to fully account for all components before beginning installation may
leave vehicle immobile until part is acquired. Refer to the next pages as an
inventory check.
Provided materials
TOOLS REQUIRED
- 3/16” Allen Wrench
- 9/16” Socket Wrench
Assistance
We recommend two people perform the installation as items are heavy and may
need to be held in place while installing.
Organization
Disassemble the vehicle where you can catalog and store everything.
We suggest labeling and bagging all the OEM bolts when removing from the
vehicle. Failure to keep track of parts could lead to an inability to properly
reinstall components.
Hardware kit | FB1031-IM
| Fab Fours Identification | Component Description | QTY |
|---|---|---|
| 50344-HW | 5/16″-18 x 3/4″, SS, BUTTON HEAD CAP SCREW | 16 |
| 50344-HW | 5/16″-18, NYLOCK NUT | 16 |
| 50344-HW | 35/16″-SAE, SS, FLAT WASHER | 32 |
Installation
- Install the driver’s side front door insert (Part#: 22753) onto the front driver’s side lower door (Part#: 22730) using a 3/16” Allen wrench and 9/16” socket wrench with four (4) of the provided 3/8” socket head cap screws, flat washers, and nylock nuts. (Figure 1-3) Note: Install the hardware with the nuts facing into the door insert to ease installation.
2. Install the passenger’s side front door insert (Part#: 22754) onto the front passenger’s side lower door (Part#: 22731) using a 3/16” Allen wrench and 9/16” socket wrench with four (4) of the provided 3/8” socket head cap screws, flat washers, and nylock nuts.
3. Install the driver’s side rear door insert (Part#: 22755) onto the rear driver’s side lower door (Part#: 22732) using a 3/16” Allen wrench and 9/16” socket wrench with four (4) of the provided 3/8” socket head cap screws, flat washers, and nylock nuts.
4. Install the passenger’s side rear door insert (Part#: 22756) onto the rear passenger’s side lower door (Part#: 22733) using a 3/16” Allen wrench and 9/16” socket wrench with four (4) of the provided 3/8” socket head cap screws, flat washers, and nylock nuts.
Contact information
Fab Fours Inc.
2213 Industrial Park Road
Lancaster, SC 29720
Phone: 866-385-1905
Fax: 970-385-1914
Email: support@fabfours.com
fabfours.com
“If you’re looking for more of the same,
Then you’ve come to the wrong place.”
– Greg Higgs