CG30044223 Char-Griller Smokin’ Pro Charcoal Grill Offset Smoker Instruction Manual

June 13, 2024
Char-Griller

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CG30044223 Char-Griller Smokin’ Pro Charcoal Grill Offset Smoker

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PRODUCT

Product Information

  • Product Name : Smokin’ ProTM
  • Model Number: CG30044223
  • Manual Code: 9804230008 | 230907-GH
  • Warning Code: SCCG-01-230615-MSH For Outdoor Use Only Not for Commercial Use Carbon Monoxide Hazard
  • Structural Proximity Requirements: Maintain a minimum distance of 10ft (3m) from the rear, sides, and top of the grill to all overhead construction, walls, rails, or other combustible construction materials.

The product does not come with charcoal or wood chunks.

Product Usage Instructions

  1. Setting Up:
    • Set the grill up on a solid, flat surface with adequate wind shelter.
    • Do not move the grill while hot.
    • Do not leave the grill unattended during operation.
  2. Seasoning and Preparing the Grill:
  3. Lightly coat all interior surfaces (including grills, grates, and inside of the barrel) with vegetable oil. Use spray vegetable oil for ease, but do not use near hot coals or fire.
  4. Build a medium-sized fire on the fire grate.
  5. Do not exceed a total of 1.36kgs/3lbs of charcoal in the barrel grill.
  6. Always put charcoal on top of the fire grate and not directly into the bottom of the grill.
  7. Lightly coat the exterior of the grill body (while warm) with vegetable oil to extend its life.

Please follow all warnings, important safeguards, and instructions provided in the user manual for safe and proper usage of the Smokin’ ProTM grill.

Welcome
Assembly Images are shown first. Please read and follow all warnings and instructions before assembling and using the appliance.

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Tools Needed:

  • Phillips Head Screwdriver,
  • Hammer,
  • Pliers, and
  • a 7/16” Nut Driver

INSTALLATION

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FOR OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.

WARNING

  • This manual contains important information necessary for the proper assembly and safe use of the appliance.
  • Read and follow all warnings and instructions before assembling and using the appliance.
  • Keep this manual for future reference.

CARBON MONOXIDE HAZARD
Failure to follow these instructions could result in fire, explosion, or burn hazard which could cause property damage, personal injury, or death.

  • Burning wood chips, wood chunks, wood pellets, charcoal, and propane gives off carbon monoxide, which has no odor and can cause death.
  • DO NOT burn wood chips, wood chunks, wood pellets, charcoal, or propane inside homes, vehicles, tents, garages, or any enclosed areas.
  • USE ONLY OUTDOORS where it is well-ventilated.CG30044223-Char-Griller-Smokin-Pro-Charcoal-Grill-Offset-Smoker-FIG- \(16\)

WARNINGS AND IMPORTANT SAFEGUARDS

READ ALL INSTRUCTIONS

  • Do not leave the grill unattended.
  • The grill is for OUTDOOR HOUSEHOLD USE ONLY.
  • Do not use it indoors!
  • Do not use the grill in high winds!
  • Close the lid and all dampers to help suffocate the flame.
  • Do not alter this grill in any manner.
  • Do not exceed a temperature of 500°F (260°C).
  • Always use the grill by all applicable local, state, and federal fire codes.
  • Potential damage to the grill or harm to the user may result from failure to follow warnings.
  • Never use inside enclosed areas such as patios, garages, buildings, or tents.
  • Never use inside or on recreational vehicles or boats.
  • Do not use the barbecue in a confined and/or habitable space e.g. houses, tents, caravans, motor homes, or boats. The danger of carbon monoxide poisoning fatality.
  • Maintain a minimum distance of 3m (10ft) from overhead construction, walls, rails, or other structures.
  • Keep a minimum 3m (10ft) clearance of all combustible materials such as wood, dry plants, grass, brush, and paper.
  • Never operate the grill under overhead construction such as roof coverings, carports, awnings, or overhangs. (SEE STRUCTURAL PROXIMITY REQUIREMENTS).
  • Keep the grill clear and free from combustible materials such as gasoline and other flammable vapors and liquids.
  • Use the rill on a level, non-combustible, stable surface such as dirt, concrete, brick, or rock. An asphalt surface (blacktop) may not be acceptable for this purpose.
  • Do not use grills on wooden or flammable surfaces.
  • The grill MUST be on the ground. Do not place grills on tables or counters. Do NOT move the grill across uneven surfaces. The grill should only be rolled on a smooth surface.
  • Grill should never be rolled up/down stairs or uneven surfaces.
  • Never use the grill as a heater (READ CARBON MONOXIDE HAZARD).
  • Never use the grill for anything other than its intended use. This grill is NOT for commercial use.
  • Keep a fire extinguisher accessible at all times while operating the grill.
  • When cooking with oil or grease, have a type BC or ABC fire extinguisher readily available.
  • In the event of an oil or grease fire do not attempt to extinguish with water. Immediately call the fire department. A type BC or ABC fire extinguisher may, in some circumstances, contain the fire.
  • Before each use check all nuts, screws, and bolts to make sure they are tight and secure.

WARNINGS AND IMPORTANT SAFEGUARDS

  • Use of alcohol, prescription, or non-prescription drugs may impair the user’s ability to properly assemble or safely operate the grill.
  • Keep children and pets away from the grill at all times. Do NOT allow children to use the grill. Close supervision is necessary when children or pets are in the area where the grill is being used.
  • Do NOT allow anyone to conduct activities around the grill during or following its use until it has cooled.
  • DO NOT bump or impact the grill to prevent personal harm, damage to the grill, or spillage/splashing of hot cooking liquid.
  • Extreme caution must be used when moving an appliance containing hot oil or other hot liquids.
  • Never move the grill when in use. Allow the grill to cool completely (45°C (below 115°F)) before moving or storing.
  • The grill is HOT while in use and will remain HOT for some time afterward and during the cooling process. Use CAUTION. Wear protective gloves/mitts.
  • Do not touch HOT surfaces. Use handles or knobs.
  • Never use glass, plastic, or ceramic cookware on the grill. Never place empty cookware in the grill while in use.
  • Accessory attachments not supplied by Char-Griller® are not recommended and may cause injury.
  • Do not store the grill with hot ashes or charcoal inside the grill. Store only when the fire is completely out and all surfaces are cold.
  • Be careful when removing food from the grill. All surfaces are HOT and may cause burns. Use protective gloves/mitts or long, sturdy, cooking tools for protection from hot surfaces or splatter from cooking liquids.
  • The grill is hot during use. Keep face and body away from the door(s) and vents. Steam and hot air are expelled during use.
  • DO NOT obstruct the flow of combustion and ventilation.
  • Do not cover cooking racks with metal foil. This will trap heat and may cause damage to the grill.
  • Never leave HOT coals or ashes unattended.
  • Do not remove the ash can while ashes and charcoal are HOT.
  • Make sure to empty the grease can after every use once completely cooled.
  • The grill has an open flame. Keep hands, hair, and face away from the flame. Do NOT lean over the grill when lighting. Loose hair and clothing may catch fire.
  • Use protective gloves when handling this grill or working with fire. Use protective gloves or long, sturdy fireplace tools when adding wood or charcoal.
  • Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when adjusting.
  • The cooking grate handle is HOT while the grill is in use and during cooling; use extreme caution, if you touch the cooking grate handle, wear protective gloves
  • Do not cook before the charcoal has a coating of ash.
  • The barbecue should be heated up and the fuel should be kept red hot for at least 30 minutes before the first cook.
  • Use only charcoal lighting fluid. Never use gasoline, alcohol, or other highly volatile fluids to ignite charcoal. These fluids can explode causing injury or death.
  • Never overfill the charcoal grate. This can cause serious injury as well as damage to the grill.
  • Never use more than the recommended amount of charcoal (see below).
  • WARNING! This barbecue will become very hot, do not move it during operation.
  • WARNING! Keep children and pets away.
  • WARNING! Do not use spirit or petrol for lighting or re-lighting!
  • WARNING! Do not use spirit or petrol for lighting or re-lighting! Use only firelighters complying with EN 1860-3!

ALL WARNINGS ALSO APPLY TO SIDE FIREBOX

  1. DO NOT EXCEED A TOTAL OF 1.36KGS/3 LBS OF CHARCOAL FOR THE MAIN FIREBOX
  2. DO NOT EXCEED A TOTAL OF 0.907KGS/2 LBS OF CHARCOAL IN SIDE FIREBOX
  • Never add additional lighter fluid once the charcoal has ignited. Follow the directions on the lighter fluid containers.
  • Dispose of cold ashes by placing them in aluminum foil, soaking them with water, and discarding them in a non-combustible container.
  • Keep the ID open during the lighting process. Do not close the lid until the flames have burned down. Failure to follow this instruction may result in damage to painted surfaces due to excessive heat.

STRUCTURAL PROXIMITY REQUIREMENTS

Maintain a minimum distance of 10ft(3m) from the rear, sides, and top of the grill to all overhead construction, walls, rails, or other combustible construction materials.CG30044223-Char-Griller-Smokin-Pro-Charcoal-Grill-
Offset-Smoker-FIG- \(17\)

Parts Diagram

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Parts List

NO. QTY. DESCRIPTION NO. QTY. DESCRIPTION
1 1 Smoke Stack 17 1 Warming Rack
2 2 Hood Handle Bezel 18 1 Grill Body
3 1 Hood Handle 19 2 Ash Pan Hangers
4 1 Temperature Gauge 20 1 SFB Drawer
5 1 Temperature Gauge Bezel 21 1 Air Damper
6 1 Hood 22 2 SFB Cooking Grates
7 1 Great Tool 23 1 Fire Grate
8 1 SFB Body 24 2 Hub Cap (L) Hardware Pack
9 1 SFB Large Handle 25 1 Axle
10 3 Side Shelf 26 1 Left Rear Leg
11 2 Side Shelf Brackets 27 1 Left Front Leg
12 1 Ash Pan 28 1 Wire Shelf
13 1 Drip Cup Holder 29 1 Right Rear Leg
14 1 SFB Drawer Handle 30 1 Right Front Leg
15 2 SFB Drawer Handle Bezel 31 2 Leg Caps
16 4 Grill Grates 32 2 Wheels
33 1 SFB Drawer Handle

Operating Instructions

LIGHTING INSTRUCTIONS
There are a few methods to light your charcoal grill, depending on the materials you prefer to use. Using a charcoal chimney is the Char-Griller® preferred method for speed and convenience but igniting your lump charcoal or briquettes directly in the grill is a great way to get cooking as well.

Charcoal Chimney

  1. Remove your grill grates and set them on the side
  2. Fill your charcoal chimney ¾ of the way full with briquettes or lump charcoal
  3. Set the fire starter on the charcoal grate, light and then place the charcoal chimney directly on top of the fire starter
  4. Coals will fire upward from bottom to top
  5. After the coals on top of the chimney are ignited (usually 10-15 minutes) dump the coals over the charcoal grate and replace your grill grates

Fire Starters

  1. Remove your grill grates and set them on to side
  2. Pour approximately 2 lbs .907kgs (approx. 30- 35 briquettes) of charcoal directly onto your charcoal grate and stack them together in a pile
  3. Insert the fire starter into the middle of the charcoal pile so that it is slightly covered and light
  4. After the charcoal has thoroughly ignited, typically glowing red or gray, use tongs to spread them out and replace your grill grates

NOTE:

  • Do not use lighter fluid, gasoline, kerosene, alcohol, or other accelerant for lighting charcoal due to flammability, risk of bodily injury, and potential to leave a distasteful flavor in your food.
  • If necessary, use tongs to move coals for even heat.
  • Always wear gloves when handling grill grates, charcoal grates, or adjusting coals.

CARE & MAINTENANCE

To keep your grill in the best shape, it’s important to keep it clean and maintained. Continued cleaning and care are key to ensuring a long life for your Char-Griller® grill.

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FINISH UP

  • When you are finished grilling, clean your grates with a grill grate scraper then lightly coat your grates with flaxseed or other vegetable oil
  • Next close both dampers and the hood allowing the fire to suffocate
  • Wait until the coals and ash have completely cooled before moving to the next step

CLEAN UP

  • Wait until the fire is  completely extinguished and the grill is cool to the touch before emptying the ashes
  • Remove grates from the rill with a grate lifter
  • Remove the ash pan from the grill
  • Give the ash pan a few firm taps to loosen any ash that may be stuck
  • Dump the ashes in a metal container and cover them with water to ensure there are no lit coals, tou can dispose of the ashes

COVER UP

  • Extend the life of your grill by using a Char-Griller® custom grill cover to protect it from the elements
  • Weather-resistant polyester material protects against birds, dust, wind, rain, and snow

ONLY EMPTY ASHES WHILE THE GRILL IS NOT USED AND COOL TO TOUCH

IMPORTANT : Charcoal is porous and holds moisture. DO NOT leave charcoal in your grill while you are not using it. Charcoal and ashes left inside the ash pan may reduce the life of your grill.

GRILLING STYLES
Your Char-Griller® grill can be used to smoke, grill, or sear your food. By using temperature zones, charcoal, and wood flavors, you can customize your culinary experience as desired. The following descriptions provide four of the most common ways you can cook with your Char-Griller® charcoal grill.

Grill
Cook with direct and indirect heat at medium temperatures (300°-450°F) (149°-232°C). Utilize a two-zone setup to cook at different speeds and temperatures.

  1. Set charcoal grate to medium setting (halfway between grill grates and grill body) using adjustable charcoal tray hangers
  2. Prepare up to 2 lbs (approximately 30-35 briquettes) of lit charcoal spread evenly across HALF the charcoal grate creating 2 Cooking Zones.
  3. Once the grill is at the desired temperature, you may begin to cook. First place food over direct heat, cooking each side as desired. After initially cooking over direct heat, move to the cool zone (see picture at right) to bring your food to the desired internal temperature.

NOTE : Wood chips, chunks, or split logs may be used in addition to charcoal to add smoke flavor as desired.

Sear
Quickly cook with direct heat at high temperatures (450°-500°F) (232°-260°C).

  1. Set charcoal grate to a high setting (closest to grill grates) using adjustable charcoal tray hangers
  2. Prepare up to 3 lbs (approximately 45-50 briquettes) of lit charcoal spread evenly across the charcoal grate.
  3. Once the grill is at the desired temperature, you may begin to cook by placing food directly over the coals.
  4. Food will cook quickly. Cook each side for 3-4 minutes and then bring to the desired internal temperature.
  5. NOTE : Always sear with the grill lid open to prevent damage to the exterior finish.CG30044223-Char-Griller-Smokin-Pro-Charcoal-Grill-Offset-Smoker-FIG- \(23\)

NOTE : Wood chips, chunks, or split logs may be used in addition to charcoal to add smoke flavor as desired.

WARRANTY INFORMATION
A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR SUBMITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS. Char-Griller® will replace any defective part of its grillers/smokers, under warranty, as outlined below.

SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller® grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the “usage” section of the manual to review how to care for your grill properly. Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface rust, or the discoloration of steel surfaces are NOT covered under these warranties. Warranties are for the replacement of defective parts only. Char-Griller® is not responsible for damage resulting from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not by the local codes of service of the unit.

AUSTRALIA AND NEW ZEALAND RESIDENTS ONLY:
Our goods come with guarantees that cannot be excluded under the Australian or New Zealand Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

EUROPEAN RESIDENTS ONLY:
Char-Griller® warrants all of its products to be free from defects in material and workmanship under proper assembly, normal use, and recommended care for 2 years from the date of original retail purchase.

Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1) year of purchase date; Fading grill cover.

NOTE : For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse, or commercial use nullifies all warranties.

PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER SERVICE AT:

North America

Char-Griller ® Premier Specialty Brands, LLC 5367 New Peachtree Road, Suite 150, Chamblee, GA 30341 https://www.chargriller.com/pages/customer-support

| European Union Char-Griller ® Kamado Joe Europe

Lange Voorhout 86, 2514 EJ Den Haag, Netherlands

https://www.chargriller.com/pages/customer-support

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United Kingdom| Australia & New Zealand
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| Please contact your retailer.
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Farnham GU9 7EQ| Please contact your retailer.
https://www.chargriller.com/pages/customer-support| Please contact your retailer.

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