CLAS OC 9118 Rear Parking Sensor Punch Tool Kit Instruction Manual
- June 13, 2024
- CLAS
Table of Contents
CLAS OC 9118 Rear Parking Sensor Punch Tool Kit
Product Information
- Product Name: OC 9118 Rear Parking Sensor Punch Tool Kit PSA #2 (5 PCS)
- Description: The OC 9118 Rear Parking Sensor Punch Tool Kit is designed to make clean holes in plastic bumpers without burrs. It is used when the replacement bumper supplied by the manufacturer does not have the necessary holes for mounting parking sensors. The tool set includes centering pins to ensure correct fixing and alignment of the sensor supports during fastening.
Features
- Suitable for standard parking sensors (PDC=Park-Distance-Control) and parking assistance sensors (PLA=Parking Assistant)
- Choice of most commonly used measures, including odd intermediate measures
- OEM numbers shown for assigning technical data and fields of use
Product Usage Instructions
- Always adhere to the vehicle manufacturer’s recommendations and repair instructions.
- Ensure you have read the instruction manual before starting any action.
- Use protective work gloves, protective footwear, hard hat, and safety goggles.
- If you have changed your mind regarding your purchase, return the product before attempting to install it.
- For installation, follow the steps below:
- Position the tool with the matrix facing the direction opposite the bearing.
- Follow the vehicle manufacturer’s instructions for drilling holes in the plastic bumper.
- Use the centering pins provided in the kit to ensure the exact fixing and alignment of the sensor supports during fastening (welding/gluing).
If you encounter any issues or have questions about this product, please contact us via email at sav@clas.com, phone at +33(0)4 79 72 69 18, or visit our website clas.com.
COMPONENTS
-
CENTERING PIN Ø17 mm
-
GUIDE TOOL Ø17 mm
-
DRIFT TOOL Ø17 mm
-
DRILL Ø10 mm
-
TOOL FOR PUNCHING MACHINE DRIVE 3/8″ WITH BALL BEARING – M10X1
INTRODUCTION
It is compulsory to read this instruction manual before starting any kind of
action.
The proper operation and full compliance of this product’s performance is
guaranteed only if all the instructions provided in this manual are closely
adhered to.
We guarantee that this product complies with the technical specifications
described in this manual.
The manufacturer shall not be held responsible for any improper uses other
than those described herein. Use protective work gloves, protective footwear,
hard hat and safety goggles.
Misuse:
- This product should only be used as described in this documentation; any other use is considered improper.
- The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
- Moreover, misuse shall also void the warranty.
Take care of your tools:
- Be sure to store your tools in a clean state.
- Place the tools inside their original package.
DESCRIPTION
The tool set described in this manual is used to make clean holes in plastic
bumpers without burrs. This is necessary when the replacement bumper supplied
by the manufacturer does not have the holes for mounting the parking sensors.
According to some manufacturers’ repair instructions, holes should be drilled
only after painting to guarantee, once repaired, an appearance as close to the
original as possible.
Furthermore, the centering pins contained in the tool set ensure the correct
fixing and alignment of the sensor supports during fastening (welding/gluing).
This tool set features a choice of the most used measures, also including odd
intermediate measures, as prescribed by different manufacturers. It is
suitable for standard parking sensors (PDC=Park-Distance-Control) and for
parking assistance sensors (PLA=Parking Assistant).
The OEM numbers shown are used only for assigning technical data and fields of
use!
INSTRUCTIONS
Always adhere to the vehicle manufacturer’s recommendations and repair instructions!
-
As a rule, the position of the sensors is marked by the manufacturer with markings on the inside of the bumpers (Figures 1+2). The supplied assembly tool set may contain a template suitable for the vehicle and/or the bumper.
-
Use a Ø10 mm drill to drill a hole for each marking on the bumper. Place the drill exactly in the middle of the marking and drill from the inside to the outside (Fig.3).
-
Select the bushing suitable for the hole and insert it on the threaded pin with bearing. The opening of the matrix should face the direction opposite the bearing (Fig.4).
-
Insert the drive unit with the threaded part into the hole previously drilled in the bumper (Fig.5).
-
Screw the punch on the drive unit’s thread (Figures 6+7).
-
Use a 3/8“ ratchet wrench and then a monkey wrench to lock the punch from the outside. The punch is pulled into the bushing as it is screwed (Figures 8+9). A clean hole is created in the bumper without burrs by working from the outside towards the inside (Fig.10).
-
Ensure the centering pin is perfectly suited to the sensor support (Fig.11).
-
From the outside, insert the appropriate centering pin into the hole of the newly cut bumper (Fig.12).
-
From the inside, place the sensor support directly on the pin (Fig.13).
Start fixing the support by following the procedure recommended by the manufacturer.
CLAS Equipements
ZA de la CROUZA 73800 CHIGNIN FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86
KIT EMPORTE-PIECES CAPTEURS DE STATIONNEMENT PSA #2 (5 PCS)
REAR PARKING SENSOR PUNCH TOOL KIT PSA #2 (5 PCS)
If you need components or parts, please contact the reseller. In case of
problems, please contact your authorized technician.
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