CLAS OC 9103 Rear Parking Sensor Punch Tool Kit Instruction Manual

CLAS OC 9103 Rear Parking Sensor Punch Tool Kit

Product Information

The OC 9103 Kit Emporte-Pieces Capteurs de Stationnement Ford #4 (4 PCS) is a rear parking sensor punch tool kit specifically designed for Ford vehicles. It includes four components:

1. Pilot Tool
2. Drift Tool
3. Tool for Punching Machine Drive 3/8 with Ball Bearing – M10X1
4. Matrix: #04

The kit is suitable for Ford Fiesta models from 2012 onwards (Month 05) and has an OEM number of 501-140.

It is important to note that the manufacturer guarantees the proper operation and compliance of the product only if all the instructions provided in the manual are followed.

Product Usage Instructions

1. Before starting any action, it is compulsory to read the instruction manual.
2. Use protective work gloves, protective footwear, a hard hat, and safety goggles for personal safety.
3. Always pay attention to the repair specifications and instructions provided by the car manufacturer.
4. Prior to starting the punching operation, ensure that the mark on the inside of the bumper is oriented exactly as shown in the figure.

If you encounter any issues or require additional components or parts, please contact your authorized technician or reseller.

Contact Information:

CLAS Equipements ZA de la CROUZA

• 73800 CHIGNIN FRANCE
• Website: clas.com
• Email: sav@clas.com
• Phone: +33(0)4 79 72 69 18

WARNING

• Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.  Contact :
• You can reach us by mail at sav@clas.com. or by phone at +33(0)4 79 72 69 18 or go directly to our website clas.com.
• If you have changed your mind regarding your purchase, please return this product before you attempt to install it.

REAR PARKING SENSOR PUNCH TOOL KIT FORD #4 (4 PCS)

COMPONENTS

• PILOT TOOL
• DRIFT TOOL
• TOOL FOR PUNCHING MACHINE DRIVE 3/8″ WITH BALL BEARING – M10X
• DRILL Ø18 mm

MATRIX:

2012-

|

05

|

2013.00

|

501-140

INTRODUCTION

is compulsory to read this instruction manual before starting any kind of action.
The proper operation and full compliance of this product’s performance is guaranteed only if all the
instructions provided in this manual are closely adhered to.
We guarantee that this product complies with the technical specifications described in this manual.
The manufacturer shall not be held responsible for any improper uses other than those described herein.
Use protective work gloves, protective footwear, hard hat and safety goggles.
Misuse:

• This product should only be used as described in this documentation; any other use is considered improper.

• The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.

• Moreover, misuse shall also void the warranty.
  Take care of your tools:

• Be sure to store your tools in a clean state.

• Place the tools inside their original package

DESCRIPTION

The toolset described in this manual is used to make clean holes in plastic bumpers without burrs. This is necessary when the replacement bumper supplied by the manufacturer does not have the holes for mounting the parking sensors. According to some manufacturers’ repair instructions, holes should be drilled only after painting to guarantee, once repaired, an appearance as close to the original as possible. Furthermore, the centering pins contained in the toolset ensure the correct fixing and alignment of the sensor support during fastening (welding/gluing).

• The OEM numbers shown are used only for assigning technical data and fields of use!

INSTRUCTIONS

Always pay attention to the repair specifications and instructions provided by the car manufacturer!

• The sensors’ position is usually indicated by the manufacturing marks found on the inside of the bumper. (Fig. 1) There may also be a template suitable for the car or bumper among the components of the adjustment tool set.
• Drill a hole for each mark using the 18 mm drill bit. Place the drill bit exactly in the center of the mark and drill from the inside to the outside. (Fig. 2)
• Choose the punching machine that matches the mark on the bumper. Insert the punching machine into the 18 mm hole from inside the bumper. Orient the punching machine according to the mark on the bumper. (Fig. 3)
• Now place the matrix on the bumper as follows: position the corresponding matrix on the punch’s shank so that the guide pin (grub screw on the matrix) fits exactly inside the guide groove on the punch’s  shank. The matrix should now adhere to the outside of the bumper. Tip: in order to protect the bumper, you can first apply some adhesive tape on the painted surface. (Fig. 4+5)
• At this point the drive unit with the thread is first inserted into the matrix’ coupling and then screwed by  hand. (Fig. 6)
• Warning: before starting the punching operation, make sure that the mark is oriented exactly as shown in the figure on the inside of the bumper.
• To perform the punching, connect the 3/8” ratchet wrench provided in the tool set. Act on the ratchet wrench to punch the hole (Fig. 7), which will result in a custom hole for the specific sensor support. (Fig.8+9)
• Then install the sensors in the bumper

CLAS Equipements

• ZA de la CROUZA
• 73800 CHIGNIN

FRANCE

• Tél. +33 (0)4 79 72 62 22
• Fax. +33 (0)4 79 72 52 86

KIT EMPORTE-PIECES CAPTEURS DE STATIONNEMENT FORD #4 (4 PCS)
REAR PARKING SENSOR PUNCH TOOL KIT FORD #4 (4 PCS)

• If you need components or parts, please contact the reseller.
• In case of problems, please contact your authorized technician.
• clas.com.

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