OutdoorChef BBQ Gas Kettle User Guide

OutdoorChef BBQ Gas Kettle User Guide

Gas-Cookingsystem

Original OUTDOORCHEF Accessories

IMPORTANT: Please write the serial number of your barbecue immediately on the back page of this manual. You will find the number on the underside of the control panel and on the packaging. The serial number is important for unproblematic handling of queries, ordering of spare parts, or a warranty claim. Always quote the serial number when contacting your retail outlet in the event of a query or warranty claim. Keep the user guide in a safe place, it contains important information about the safety, operation, and maintenance of your Gas Kettle Barbecue. Please read these instructions carefully before using your OUTDOORCHEF Gas Kettle Barbecue.

For Your Safety

Every person using this barbecue must understand and exactly follow the ignition instructions. Do not allow children to operate the barbecue. The user is responsible for the correct assembly, handling and maintenance of the barbecue. Disregard can cause accidents. Keep flammable liquids, materials, and spare gas bottles away from the barbecue. Do not store or use the barbecue or a spare gas bottle indoors. Before starting up your Gas kettle barbecue, please read, understand, and observe the following instructions! The barbecue is for outdoor use only. Keep it at a safe distance of at least 1 meter from flammable objects (i.e. walls, projecting roofs, fences, etc.).

Gas Bottles
Gas bottles may have a maximum weight of 7.5 kg when placed on the base plate. Position the bottle on the designated spot, see assembly instructions. Please make sure that the gas regulator and all other connections are tightened. Conduct a «Leak Test» before starting up the barbecue and after every time you exchange the gas bottle. Gas bottles must not be exposed to temperatures higher than 50 °C, or stored in closed areas or in basements. Follow the safety instructions mentioned on the gas bottle.

Safety Instructions

Operate your gas barbecue following these «Lighting and Operating Instructions».

• The gas barbecue is for outdoor use only.

• Never leave the barbecue unattended while in use.

• Keep the barbecue a safe distance of at least 1 meter from flammable objects (i.e. walls, projecting roofs, fences, etc.).

• WARNING: Some parts become very hot during use, so keep the barbecue out of the reach of children.

• Keep flammable material at a safe distance away from the barbecue.

•  Do not move the barbecue when in use.

•  Do not push appliances that are fitted with castors over uneven surfaces or ledges!

• Wear protective gloves or a long-sleeved barbe-cue safety mitt when operating the barbecue.

• After use turn off the gas supply on the barbecue first and then turn off the gas cylinder.

• When changing the gas cylinder, ensure that the gas supply is turned off both at the barbecue and at the gas cylinder, and make sure there are no combustible materials nearby.
  After every gas cylinder replacement, carry out the leak test to ensure that there are no leakages.

• If you think there is a gas leak, turn off the barbecue and gas cylinder immediately and have the fittings checked by your local gas distributor.

• If the tube is damaged or worn out, replace the tube and regulator immediately. The tube must be kept straight at all times. Ensure that it does not bend or twist. Remember to turn off the gas supply on the barbecue and the gas cylinder before removing the tube.

• OUTDOORCHEF recommends that the gas tube and gas regulator be changed every two to three years.

• Ensure that the air vents in the barbecue lid and base remain clear at all times.

• Important: Ensure that the gas tube is routed away from the hot barbecue surfaces and that it is not bent or twisted.

• Do not change or alter any of the barbecue components or settings.

• Important: Ensure the correct regulator is used: 28 m bar butane (not supplied but available locally), 37 bar fixed (not adjustable) propane (not supplied but available locally).

• If the barbecue is not working at full capacity or if there is suspicion of a blocked gas supply, consult your local gas distributor.

• Only use the barbecue on firm, safe, non-flam-mable surfaces.

• Avoid temperature shocks on appliances with granite surfaces.

• Never store the barbecue near flammable liquids or flammable materials.

• Not for use with natural gas. Use butane or propane bottled gas only (7/6 kg cylinders).

• The gas cylinder must be stored in an open, well-ventilated area out of the reach of children.

• Never store a gas cylinder (full or empty) indoors.

Leak Test

WARNING
Do not permit sources of ignition in the area while performing the leak test – this includes smoking! Never test for gas leaks with a lighted match or open flame! Always check for leaks outdoors.

1. Check that the control knob is turned to the «OFF position».

2. Open the gas supply on the gas cylinder by turning the knob counterclockwise.

3. Check all gas connections by brushing a 50/50 solution of liquid soap and water onto all connections.
   Look for bubbles in the soap solution which indicate that there is a leak.
   IMPORTANT! The barbecue must not be used until the leak is eliminated.

4. Close the gas cylinder. The leak(s) must be stopped by tightening the connections, if possible, or by replacing the defective parts as recommended by the barbecue distributor.

5. Repeat steps 1 and 2.

6. Consult your local gas distributor if leaks persist. NOTE: Conduct a leak test each time the gas supply is connected or replaced and every year when using your barbecue for the first time in the barbe-cue season.

Explanation of the Symbols on the Control Console
Funnel positions on the control panel of the kettle only Funnel positions

Lighting Instructions for the Kettle

• Models with one-ring burner
• The burner reaches its maximum capacity at and minimal capacity at.

Models with two-ring burners

• The large burner reaches its maximum capacity at and minimal capacity at . It is set up for use in the middle to high-temperature range.
• The small ring burner is set up for cooking at low temperatures and can only be slightly regulated. The difference between and is very small and not visible. It reaches a temperature of 100 to 120°C.

Burner System Additional Grilling Surface

• The two burners are identical. The highest setting is and the lowest setting is. The round barbecue is designed for use in the middle to high-temperature range.

Before the first use

1. Wash all parts that come in contact with food.

2. Conduct a leak test on all gas piping parts as described in the chapter «Leak Test».

3. Light the Gas Kettle Barbecue and heat on for approximately 20 to 25 minutes. Lighting Instructions for the Ring Burners

4. Ensure that the gas regulator and all other connections are tightened. Proceed according to the instructions given under «Leak Test».

5. Open/remove the lid.
   CAUTION : Never ignite the barbecue with the lid closed.

6. Open the gas supply at the gas cylinder. Models with single burner: Push the gas control knob and turn counterclockwise to position. Push the black ignition button and hold it until the gas ignites.

7. Models with double burner: Push the gas control knob (left knob) of the small burner and turn counterclockwise to position. Push the black ignition button and hold it until the gas ignites.

8. Push the gas control knob (right knob) of the large burner and turn counterclockwise to position. Push the black ignition button and hold it until the gas ignites.

9. If the gas does not ignite after three seconds, turn the gas control knob to «OFF», wait two minutes so that unburnt gas can evaporate, then repeat step 4.

10. If the barbecue does not ignite after 3 tries, refer to chapter «troubleshooting» to find the problem and solution.

Lighting Instructions for the City Gas and the Side Burner

1. Ensure that the gas regulator and all other connections are tightened. Proceed according to the instructions given under «Leak Test».

2. Open/remove the lid, or rather the side burner cover.
   CAUTION: Never ignite the barbecue or rather the side burner with the lid closed.

3. Open the gas supply at the gas cylinder.

4. Push and turn the gas knob counterclockwise to position and press the ignition button several times.

5. If the unit fails to light, turn the gas control knob to «OFF», wait two minutes so that the unburnt gas can evaporate. Then repeat step 4.

6. If the cooling grid or rather the side burner does not ignite after 3 tries, refer to chapter «troubleshooting » to find the problem and its solution.

7. Do not close the side burner cover until the side burner has cooled completely.

Lighting Instructions for the Additional
Grilling Surface of the Venezia

1. Ensure that the gas regulator and all other connections are tightened. Please refer to the instructions given under «Leak Test».

2. Remove the granite cover on the additional grilling surface and set it on the side shelf in the holder provided.
   IMPORTANT! Never ignite the barbecue when the granite cover is closed. Granite cover.

3. Open the gas supply at the gas cylinder.

4. Press the right or left gas control knob and turn it counterclockwise. Press the ignition button and hold it down until the gas ignites.

5. If the unit fails to light, turn the gas control knob to «OFF», wait two minutes so that the unburnt gas can evaporate. Then repeat step 4.

6. If the burners on the additional grilling surface do not ignite after 3 attempts, check the potential causes, as described in the «Trouble Shooting» section.

7. To start the second burner, follow step 4.

8. Put the granite cover on the additional grilling surface only after it has cooled completely.

Cooking Instructions for the gas kettle barbecue

1. Select the grilling, roasting, cooking or baking method by placing the funnel in the correct position and using the correct accessories.
   WARNING: When using the barbecue always wear heat-resistant oven mitts to change the position of the funnel.

2. Preheat for 10 to 15 minutes with the lid closed.

3. Place food on the cooking grid, close the lid and leave until the food is ready. (refer to the barbecue time cart).

4. After grilling, first, turn the gas control knob to the «OFF» position on the barbecue, then turn off the gas cylinder last.

5. Below we show the two different funnel positions (normal & volcano) and the use of some of the OUTDOORCHEF cooking accessories available.

6. The preparation of food can be adapted to your individual tastes and needs.

Grilling, Baking and cooking on the barbecue large funnel: normal position cooking grid: standard position lid: closed For roasting joints of meat or whole chickens Preheat on for 10 minutes with the lid closed.
There is no need to turn the food, as the funnel barbecue system cooks food quickly and all the way through by providing evenly distributed top and bottom heat. Just place food on the pre-heated cooking
grid, close the lid quickly and let the funnel go to work. By keeping the lid closed, your food is continuously cooked all around and tastes better as more of the juices are sealed in. Always leave some air space around each piece being cooked. Roast for approximately 5 to 10 minutes, then reduce to and leave until done. See «Barbecue Time Chart», as times vary greatly depending on size, thickness and type of meat. To avoid any risk we recommend that you use the «Gourmet Check» core temperature sensor for larger pieces of meat.

For items that cook quickly such as steaks, sausages etc. Preheat the barbecue for 10 minutes with the lid closed. Open the lid, arrange the meat around the edges of the cooking grid and brown quickly all around. Then place the meat in the centre of the cooking grid, close the lid, reduce to and leave to finish cooking. For best results when using short cooking times, we recommend the OUTDOORCHEF cast-iron plate. On the cast-iron plate large funnel: volcano position cooking grid: remove, replace with the cast-iron plate lid: open/removed optional accessories: cast-iron plate Ideal for grilling foods with a short cooking time (steaks, sausages etc.) and for pancakes and fried eggs, as the heat is evenly distributed and the meat is immediately sealed to ensure that it remains juicy. Place the cast-iron plate on the volcano funnel. Light the burner, turn the gas control knob and preheat the griddle plate for approximately 10 minutes with the lid open/removed before you start cooking.

In the cast-iron pan (NOT suitable for City Grill) large funnel: volcano position cooking grid: remove and replace with the universal pan lid: open/remove optional accessories: cast-iron pan Put the cast-iron pan on the funnel. Light the burner and turn the gas control button to the position to preheat the barbecue with a closed lid for about 10 minutes. Preparation instructions can be found in your personal cooking documentation.  Baking On the pizza plate large funnel: normal position cooking grid: standard position lid: closed optional accessories: pizza plate Preheat the barbecue for 10 to 15 minutes. Place the baking tray containing the pizza, bread or cakes on the cooking grid and close the lid. Cook on or as long as indicated in the recipe. With the stone for pizza and bread (NOT suitable for City Grill) large funnel: normal position cooking grid: standard position lid: closed optional accessories: stone for pizza and bread Place the stone for pizza and bread in the middle of the cooking grid. Light the burner and turn the gas knob to the position. Heat the stone for 15 to 20 minutes with the lid closed before placing the food to be baked on the pizza and bread stone. Bake according to your recipe on, oder.

With the baking plate large funnel: normal position cooking grid: standard setting lid: closed optional accessories: baking plate Pre-heat the barbecue on the position with closed lid for 10 minutes. Put the cake on the barbecue and close the lid. Bake it according to the temperature indicated in the recipe on, oder. Cooking using a wok with wok support (NOT suitable for City Grill) large funnel: volcano position cooking grid: remove, replace with the wok support and the work lid: open/removed optional accessories: wok with wok support Place the wok support over the inverted funnel. Light the burner and turn the gas knob. Place the wok in the support and heat with an open or removed lid for approximately 10 minutes before beginning to cook your Chinese or other Asian dish. using the universal pan large funnel: volcano position cooking grid: remove, replace with universal pan lid: open/remove optional accessories: universal pan Place the universal pan on the inverted funnel. Light the burner and turn the gas knob to the position. Heat the universal pan for approximately 10 minutes with an open or removed lid before beginning to cook.

Cooking and Gratinating

In the cast-iron pan (NOT suitable for City Grill) large funnel: volcano position cooking grid: remove and replace with universal pan lid: open/remove optional accessories: cast-iron pan Put the cast-iron pan on the funnel. Light the burner turn the gas control button to the position and heat the barbecue (with a closed lid) for about 10 minutes. Preparation instructions can be found in your personal cooking documentation.

Cooking and Simmering
In the Gourmet Crescent (NOT suitable for City Grill) large funnel: normal position cooking grid: standard setting lid: closed optional accessories: Gourmet Crescent Pre-heat the barbecue to the position with the lid closed for 10 minutes. Put the Gourmet Crescent onto the cooking grid. Preparation instructions can be found in your personal cooking documentation. Further information, tips and tricks can be found in the OUTDOORCHEF cookbook. Grilling on the Additional Grilling Surface Pre-heat your barbecue at full power («HI») for about 10 minutes. Put the food on the cooking grid and adjust the temperature to your requirements accordingly («LO» to «HI»).

After Cooking

1. Switch the gas knob to the «OFF» position.
2. Close the gas supply on the gas bottle (turn clockwise).
3. Leave the barbecue to cool down completely before cleaning it.
4. Put the barbecue cover on the barbecue.

Cleaning

Gas kettle barbecue
Very little cleaning is required between uses as most of the fat either vaporizes or drains into the drip pan. If heavily soiled, heat the barbecue to high and let it burn for approximately 10 minutes. To clean the grid and funnel use a brass bristle barbecue brush (not a steel brush). For the remaining parts and thorough cleaning, use the BBQ Cleaner from OUTDOORCHEF or a nylon sponge and soapy water to remove all loose deposits.
IMPORTANT: After rinsing off the oven cleaner, dry the barbecue off completely by heating it on. Additional Grilling Surface of the Venezia Since most of the grease either burns off or collects in the drip pan, the amount of cleaning required between grilling rounds is minimal. To clean the barbecue, use a barbecue brush with brass bristles (not steel bristles). Remove the grilling surface and clean the cast-iron burners. Once you have finished cooking, you can remove and clean the drip pan with the OUTDOORCHEF BBQ Cleaner.

Important! If you use an oven cleaner, make sure you leave the barbecue to dry completely after cleaning. To accelerate the drying process, you can turn the barbecue to the highest setting for several minutes.

OUTDOORCHEF BBQ Cleaner – Use
For the sake of your hands, wear gloves and even glasses. Spray the barbecue or the accessories thoroughly while still warm. Leave to set for 15–30 minutes. Spray soiled surfaces again, vigorously rinse with water, and then dry.

Regular maintenance

Regular care of your barbecue will help keep it operating properly. Inspect the gas supply parts at least twice a year and always after long periods of storage. Inspect the burner tubes, as spider webs and other
insect nests can cause blockage of the gas flow from the valve(s) to the burner(s). Remove all obstructions. Occasionally inspect and tighten all hardware as this may become loose if the barbecue is moved over rough or hard ground. After a period of non-use, you should perform a leak test before using the barbecue again. If you are in any doubt, contact your local gas supplier or the agent responsible for selling the barbecue. Before storing your barbecue for the winter, lightly grease all exposed metal parts to prevent corrosion.

After winter storage and AT LEAST once more during the season, check the tube for cracking, chafing, kinking or other damage. A damaged tube MUST be replaced immediately as described in this manual.
To preserve the appearance of your barbecue and to enjoy using it for as long as possible, we recommend that once a year you treat all wooden parts with a wood oil – this will help to prevent distortion cracking. For an extension of the lifespan of your barbecue, we recommend covering the barbecue with an OUTDOORCHEF barbecue cover after it has cooled off completely, to protect it from the elements. To avoid
the accumulation of humidity, remove the barbecue cover after rain.

Trouble Shooting

Gas does not light
Check if the gas tank tap is open.

Make sure there is enough gas in the tank
Make sure that a spark is jumping from the electrode to the burner.

No spark

• Ensure that the battery is properly inserted (for barbecues with electric ignition).
• The distance between the burner and the electrode should be between 5-8 mm.
• Make sure the cables at the electronic ignition and the electrodes are plugged in and fit tightly.
• Insert a new battery in the electric ignition (type AAA (LR03) 1.5 Volt). Minus pole (-) inserted first.
• If you cannot start the barbecue after above mentioned troubleshooting, please contact your local dealer.

Warranty

This warranty covers faulty parts or flawed workmanship for the following period:

• 3 years from the original purchase date on the Enamelled kettle (base and lid) as well as stainless steel parts
• 2 years from the original purchase date on the remaining parts Warranty claims along with proof of purchase must be taken to the authorized dealer where the barbecue was purchased.
• Any damage claim regarding the enamelling must be submitted within 30 days of purchase to be 100% covered by the warranty. This applies to new barbecues which have not been used.
• The following conditions are NOT covered by this warranty
• Unevenness and colour variations in the enamelling.
• Damage caused by improper assembly or disregard of the manual.
• Change of colour due to corrosion or rust, as a result of the effects of weather or improper use of chemicals.
• Damage due to alterations, use of the product for purposes other than it is intended for, or wilful damage.
• Damage caused by improper maintenance or repairs by an unauthorised person.
• Acts of god.
• Normal wear and tear of grid, funnel, burners, thermometer, ignition, electrodes, ignition cable, gas tube and gas pressure regulator.
• Shipping and handling costs occurring in connection with a claim.
• Damages occurring as a result of industrial use. (hotels, restaurants, organized events etc.)

Technical Information

Ascona, Como, GEO, Monaco, Montreux, Paris, Paris Deluxe Roma, Roma Deluxe, St-Tropez, Venezia CE 0063
Gas propane/butane 30/31 Heat input max

• Small burner 1.20 KW
• Large burner 8.50 KW

Gas consumption 702 g/h

• 28–30/37 mbar
• Injector small burner 0.55 mm/marking: BF
• Injector large burner 1.47 mm/marking: BT 50 bar
• Injector small burner 0.48 mm/marking: AF
• Injector large burner 1.27 mm/marking: AT
• Pressure Butane 28 mbar, Propane 37 mbar
• Recommended bottle size Butane max. 13 kg
• Propane max. 10.5 kg

Leon

• CE 0063
• Gas propane/butane 30/31
• Heat input max 8.50 KW
• Gas consumption 612 g/h
• Injector 28–30/37 mbar 1.47 mm/marking: BT
• Injector 50 mbar 1.27 mm/marking: AT
• Pressure Butane 28 mbar, Propane 37 mbar
• Recommended bottle size Butane max. 13 kg
• Propane max. 10.5 kg
• Ambri, Delta, Milano, Munich, Porto

CE 0063

• Gas propane/butane 30/31
• Heat input max 5.40 KW
• Gas consumption 389 g/h
• Injector 28–30/37 mbar 1.15 mm/marking: BN
• Injector 50 mbar 1.02 mm/marking: AN
• Pressure Butane 28 mbar, Propane 37 mbar
• Recommended bottle size Butane max. 13 kg
• Propane max. 10.5 kg

City Gas
CE 0063

• Gas propane/butane 30/31
• Heat input max 4.3 KW
• Gas consumption 315 g/h
• Injector 28–30/37 mbar 1.02 mm/marking: BL
• Injector 50 mbar 0.88 mm/marking: AH
• Pressure Butane 28 mbar, Propane 37 mbar
• Recommended bottle size Butane max. 13 kg
• Propane max. 10.5 kg

Side burner

• CE 0063
• Gas propane/butane 30/31
• Heat input max 3.8 KW
• Gas consumption 276 g/h
• Injector 28–30/37 mbar 0.98 mm/marking: BK
• Injector 50 mbar 0.85 mm/marking: AG
• Pressure Butane 28 mbar, Propane 37 mbar
• Additional Grilling Surface
• CE 0063BT3928
• Gas propane/butane 30/31
• Heat input max 8.6 KW

Gas consumption 630 g/h

• Injector 28–30/37 mbar 0.90 mm/marking: BM
• Injector 50 mbar 0.80 mm/marking: AM

Categories

• I3B/P (30 mbar) DK, FI, NL, NO, SE, LU
• I3B/P (50 mbar) CH, AT, DE
• I3+ (28/30/37 mbar) BE, CH, ES, FR, GB, IT, PT

Electronic ignition

• Use type AAA 1.5 Volt batteries for the electronic ignition.
• Information for temperature indicator: A tolerance of +/– 10 % is possible.
• OUTDOORCHEF operates a policy of continuous product development and improvement.
• As such we reserve the right to alter product design and or specification without prior notice.
• OUTDOORCHEF Barbecue Time Chart
• Preparation of larger pieces of meat, fish or poultry(funnel in normal position with closed lid, accessories: cooking grid)

IMPORTANT: cooking times can vary between 10 to 20 minutes depending on the type and thickness of meat as well as on outdoor ambient temperature. meat, also outdoor ambient temperature.Cooking time for approx. 1 kg/2.21 lb meat On the lowest heat setting (approx. 200 °C to 220 °C/390F–425F)

• Roast pork 45–60 minutes
• Roast loin of pork 25–35 minutes
• Fillet of pork 15–25 minutes
• Roast veal 40–55 minutes
• Crown of veal 55–70 minutes
• Beef ribs 20–40 minutes
• Roast beef 30–40 minutes
• Fillet of beef 12–25 minutes
• Rack of lamb 25–35 minutes
• Leg of lamb 30–45 minutes
• Saddle of lamb 10–20 minutes
• Chicken 45–60 minutes
• Meatloaf 30–45 minutes
• Roast venison 30–40 minutes
• Saddle of venison (off the bone) 10–20 minutes

Salmon 10–20 minutes

• Preparation on the enamelled cast-iron plate (large funnel in volcano position, lid open/removed)
• Chops, burgers 8–12 minutes
• Medallions, steaks, chicken breast 5–10 minutes
• Sausages 8–10 minutes
• Tiger prawns 3–6 minutes

Whole fish 7–12 minutes

• Fish fillets in foil 3–5 minutes
• Vegetables, fruit 5–10 minutes
• Mushrooms 3–5 minutes
• Preparation on the cooking grid (large funnel in normal position, lid closed)
• Potatoes in foil (medium-sized) 30–40 minutes
• Corn on the cob in foil 20–30 minutes
• Tomatoes 8–10 minutes
• Soft vegetables 15–25 minutes
• Whole pineapple 25–35 minutes
• Potato gratin in a dish 25–40 minutes

Cake 45–60 minutes

• Cheesecake or fruit cake 40–60 minutes
• Preparation in the universal pan
• (large funnel in volcano position, lid closed or open/removed)
• Risotto follow packaging instructions
• Polenta follow packaging instructions
• Mixed vegetables 15–20 minutes
• Soufflé (fruit, vegetables etc.) 15–30 minutes

THIS USER GUIDE SHOULD BE KEPT AND STORED
IN A PLACE THAT IS ACCESSIBLE AT ALL TIMES. Manual Gas Kettle Barbecue 2011_article number 19.110.24

Distribution
Sales: Outdoor Chef International Ltd.
Neuhaltenring 1
CH-6030 Ebikon
Tel. +41 41 444 33 44
Fax +41 41 440 84 88
E-mail: [email protected]
www.outdoorchef.com

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