POWER FIST 8990855 Wide Crown Air Stapler User Manual

June 4, 2024
POWER FIST

POWER FIST 8990855 Wide Crown Air Stapler

8990855 Wide Crown Air Stapler

Please read and understand all instructions before use. Retain this manual for future reference.

SPECIFICATIONS

Capacity 100 staples
Staple length 1/4 to 9/16 in.
Gauge 20
Operating pressure 70 to 110 PSI
Max. pressure 120 PSI
Air inlet size 1/4 in. NPT
Firing mode Single sequential
Material Aluminum

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

DANGER!
This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.

WARNING!
This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.

CAUTION!
This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.

NOTICE!
This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

INTRODUCTION

This air-powered tool effectively and easily delivers staples. It features durable aluminum construction and a comfort-grip handle for superior control. Ideal for window and door trims, light furniture assembly and more.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

WORK AREA
  1. Operate in a safe work environment. Keep your work area clean, welllit and free of distractions. Place lights so you are not working in a shadow.
  2. Keep anyone not wearing the appropriate safety equipment away from the work area.
  3. Store unused tools properly in a safe and dry location to prevent rust or damage_ Lock tools away and keep out of the reach of children.
  4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT
  1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
  2. Wear gloves that provide protection based on the work materials or to reduce the effects of tool vibration.
  3. Wear protective clothing designed for the work environment and tool.
  4. Non-skid footwear is recommended to maintain footing and balance in the work environment.
  5. Wear steel toe footwear or steel toe caps to prevent a foot injury from falling objects.
  6. This tool can cause hearing damage_ Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels.
  7. The air source used with this tool may cause hearing damage_ Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels.
PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

  1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
  2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
  3. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.
  4. Support the workpiece or clamp it to a stable platform. Holding the workpiece by hand or against your body may lead to personal injury.
  5. Securely hold this tool using both hands. Using a tool with only one hand can result in loss of control.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

  1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
  2. Do not use the tool if any parts are damage broken or misplaced.
    Repair or replace the parts.

AIR TOOL PRECAUTIONS

  1. Use only clean and dry compressed air as a power source.
    Contaminated or moist air will gradually damage the tool.

  2. Install an in-line shutoff valve or regulator to allow immediate control over the air supply in an emergency, even if a hose is ruptured.

  3. Discontinue tool use if it does not work properly or air is leaking_ Tag or mark the tool as ‘defective· or ‘out of service’ until repaired.

  4. Check the manufacturer’s maximum pressure rating for air tools and accessories. Compressor outlet pressure must be regulated to never exceed the maximum pressure rating of the tool (see Specifications).
    Exceeding the maximum PSI rating can create a bursting hazard, causing injury and property damage_

  5. Attach all accessories properly to the tool before connecting the air supply_ A loose accessory may detach or break during operation.

  6. Never use oxygen, combustible gas or any other bottled gas as a power source. Any power source other than an air compressor could cause an explosion and serious personal injury_

  7. Turn OFF the valve and discharge any remaining air pressure after each use or before adjusting the tool.

  8. Do not leave the air tool unattended with its compressed air supply on.
    Turn off the compressed air supply and bleed the air tool of any remaining compressed air before leaving the air tool unattended.

  9. Serious injury may occur from loose debris being propelled at high speeds Male Male from the compressed air stream.
    Always wear OSHA approved safety glasses to protect the eyes during operation of the air compressor.

  10. Always turn off the air compressor and drain tank pressure completely before attempting maintenance or attaching air tools. Release pressure slowly from the system.

  11. A filter-regulator-lubricator should be kept as close to the tool as possible (Fig_ 1).
    Air Tool Precautions

  12. Disconnect tool from air supply when not in use, when servicing or when transporting

AIR HOSE PRECAUTIONS
  1. Inspect the tool’s air hose for cracks, fraying or other faults before each use. Discontinue use if the air hose is damaged or hissing is heard from the air hose or couplers. Replace the defective air hose.

  2. Do not allow people, mobile equipment or vehicles to pass over the unprotected air hose. Position the air hose away from high traffic areas, in a reinforced conduit or place planks on both sides of the air hose to create a protective trench.

  3. Prevent damage to the air hose by observing the following:
    a. Never carry the tool by the air hose.
    b. Keep the air hose behind the tool and out of the tool’s work path.
    c. Keep the air hose away from heat, oil, sharp edges or moving parts.
    d. Do not wrap the air hose around the tool as sharp edges may pierce or crack the air hose. Gently coil the hose and either hang on a hook or fasten with a device to keep hose together when storing.

  4. A damaged or disconnected air hose under pressure may whip around and inflict personal injury or damage the work area. Secure the compressor’s air hose to a fixed or permanent structure with clamps or cable ties.

VIBRATION PRECAUTIONS
  1. This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.

  2. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused by or worsened from tool use.

  3. If you feel any medical symptoms related to vibrations (such as tingling, numbness, and white or blue fingers), seek medical attention as soon as possible.

  4. DO NOT use this tool if one of the following applies:
    a. Pregnant
    b. Impaired blood circulation to the hands
    c. Past hand injuries
    d. Nervous system disorders
    e. Diabetes
    f_ Raynaud’s Disease

  5. Do not smoke while operating the tool. Nicotine reduces the blood flow to the hands and fingers, increasing the risk of vibration-related injury.

  6. Wear suitable gloves to reduce the effects of vibration.

  7. Use the tool with the least amount of vibration, when there is a choice between different processes.

  8. Do not use for extended periods. Take frequent breaks when using this tool.

  9. Let the tool do the work. Grip the tool as lightly as possible (while still keeping safe control of it).

  10. To reduce vibrations, maintain the tool as explained in this manual. If abnormal vibrations occur, stop using this tool immediately.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating.
Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the contents are included.

Contents:

A Air crown stapler
B Pneumatic oil
C Hex key

IDENTIFICATION KEY

Identification Key

A Handle
B Gun Body
C Trigger
D Magazine
E Air Inlet

ASSEMBLY & INSTALLATION

Numbered references in parenthesis (#1) refer to the included Parts List.
Letter references in parenthesis (A) refer to the included Identification Key.

OPERATION

  1. Disconnect the tool’s air supply from the air inlet (E).

  2. Keeping the point of the tool facing downwards, insert a strip of fasteners into the magazine (D).

  3. Release the lever (#49) and pusher (#41) and then slide the pusher against the magazine.

  4. Reconnect the tool to the air supply.

  5. Ensure the air pressure is within the correct range (see Specifications).

  6. Choose appropriate operating mode for your job.
    a. When the button indicating one nail is depressed, the tool is in single sequential mode. This means a single fastener will be fired only when the safety is depressed and the trigger squeezed.
    b. When the button indicating two nails is depressed, the tool is in contact mode. This means a single fastener will be fired when the safety is depressed and the trigger squeezed regardless of the order of each action.

  7. Test the tool on a sample workpiece to ensure desired performance and results.

  8. Holding the handle (A) firmly, press the tool onto your workpiece in the desired location and hold steady.

  9. Gently squeeze the trigger (C) to drive fastener into workpiece.

  10. Inspect workpiece.
    a. If fastener is driven too deep or too shallow into workpiece, adjust the air accordingly before continuing.
    b. If results are as desired, continue.

CARE & MAINTENANCE

  1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
  2. Inspect the tool fittings, alignment, hoses and power supply cord periodically. Have damaged or worn components repaired or replaced by an authorized technician. Only use identical replacement parts when servicing_
  3. Follow instructions for lubricating and changing accessories.
  4. Only use accessories intended for use with this tool.
  5. Keep the tool clean, dry and free from oil/grease at all times.
  6. Clean air inlet weekly.
  7. Do not soak tool in cleaning solution as it may damage internal parts.
  8. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

To clear a jammed fastener, accomplish the following:

  1. Disconnect the tool from the air hose.
  2. Pull back the pusher until it latches at the end of the magazine.
  3. Remove the jammed fastener.
  4. Press the latch button and slide the pusher forward.

WARNING! Disconnect the tool from the air supply before clearing jammed fasteners.

LUBRICATION

Inspect and lubricate the tool when required. Only use light oil to lubricate the tool. Other lubricants may not be suitable and could damage the tool or cause a malfunction during use.
If you’re using the tool without the in-liner automatic oilier, place 2 to 6 drops of pneumatic tool oil onto the air inlet before each session or after 2 hours of use.
When replacing 0-rings and cylinders lubricate with pneumatic tool oil.
Keep the air line lubricator filled with oil and properly adjusted.
When not in use for an extended period, apply a thin coat of lubricant to the steel parts to avoid rust. Remove the lubricant before using the tool again.

NOTICE! NEVER use a penetrating oil to lubricate the tool. Penetrating oil may act as a solvent that can break down the grease and cause the tool to seize up.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

IMPORTANT! DO NOT pollute the environment by allowing uncontrolled discharge of waste oil.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing_ If unable to do so, have a qualified technician service the tool.

Problem(s) Possible Cause(s) Suggested Solution(s)
Air leak near top of tool or in trigger area
  1. The O-ring in the trigger valve is damaged.
  2. The trigger valve head is damaged.
  3. The trigger valve stem, seal or O-ring is damaged.

|

  1. Check and replace the O-ring.
  2. Check and replace the trigger valve head.
  3. Check and replace the trigger valve stem, seal or O-ring.

Air leak near bottom of tool|

  1. There are loose screws.
  2. The O-rings or bumper are damaged.

|

  1. Tighten the screws.
  2. Check and replace the O-rings or bumper.

Air leak between body and cylinder cap|

  1. There are loose screws.
  2. The 0-rings or seals are worn or damaged.

|

  1. Tighten the screws.
  2. Check and replace the O-rings or seals.

Bladed riving fastener too deep|

  1. The bumper is worn.
  2. The air pressure is too high.

|

  1. Replace the bumper.
  2. Adjust the air pressure.

Tool not operating well: cannot drive fastener, sluggish operation|

  1. The air supply is inadequate.
  2. The lubrication is inadequate.
  3. The 0-rings or seals are worn or damaged.
  4. The exhaust port in the cylinder head is blocked.

|

  1. Verify that the air supply is adequate.
  2. Place 2 to 6 d raps of pneumatic tool oil on the air inlet.
  3. Check and replace the 0-rings or seals.
  4. Replace the damaged internal parts.

Tool skips fasteners|

  1. There is a worn bumper or damaged spring.
  2. Dirt is lodged in front plate.
  3. Dirt or damage is preventing fasteners from moving freely in magazine.
  4. The cylinder cover seal is leaking.
  5. The 0-ring on the piston is worn, dry or needs lubrication.

|

  1. Replace the bumper spring or the pusher spring.
  2. Clean the drive channel on the front plate.
  3. Clean the magazine.
  4. Replace the cylinder cover seal washer.
  5. Replace and/or lubricate the 0-ring.

Tool isjamming|

  1. The fasteners are damaged or incorrect.
  2. The driver guide is damaged or worn.
  3. The magazine or nose screw is loose.
  4. The magazine is dirty.

|

  1. Change and use the correct fastener.
  2. Check and replace the driver.
  3. Tighten the magazine.
  4. Clean the magazine.

PARTS BREAKDOWN

Parts Breakdown

PARTS LIST

Part List

Visit www.princessauto.com for more information

For technical questions call 1-800-665-8685

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