DIGITUS DN-3P16-050 3 Phase Wall Box 11KW with 5m Standard Charger Cable Installation Guide

DIGITUS DN-3P16-050 3 Phase Wall Box 11KW with 5m Standard Charger Cable

Product Information

The 3-Phase Wall-Box 11KW is a charging station for electric vehicles. It comes with a 5m standard charger cable and is designed for quick and easy installation. The product features various safety precautions including lightning-proof, overvoltage protection, overcurrent protection, overheat protection, flame resistance, waterproof IP55 rating, and leakage protection. It also comes with an IEC 62196-2 (Type 2) connector.

The product has a compact design, wall-mounted installation, and is equipped with LED indicator lights and a display screen for charging control. It has an onboard RS-485 interface for communication. The charging mode is Mode 3, and it operates on an input voltage of 50/60Hz. The product has surge protection, over temperature protection, RCD Type A + DC6mA, over/under voltage protection, over current protection, and ground protection.

The operational environment for the product includes specific temperature and humidity conditions to ensure optimal performance.

Product Usage Instructions

1. Safety and Points for Attention: Before installation and use, carefully read the manual to prevent any risks or personal injury. Installation should be done by certified electrician/installers. Routine safety inspections should be conducted at least once a week. Do not attempt to disassemble, repair, or modify the charger by yourself.
2. Operation: The product is strictly forbidden for children or persons of restricted access. Do not put inflammable, explosive or combustible materials near the charging station. Keep the charging adapter clean and dry, wiping it with a clean, dry cloth if soiled. Avoid touching the charging station when it is in use.
3. Mounting: Position the mounting bracket at the desired height and install it onto the wall using the screws provided. Hang the EV charger onto the installed bracket and lock it in place with an additional screw from the front. Install the charging adapter hook onto the wall at an installation height of 800mm from the ground.
4. Power-on Inspection: Before powering on the device, switch on the AC power inlet leakage protection circuit and ensure all connections are properly installed.

For more detailed installation instructions and information, please refer to the complete user manual.

Please read this manual carefully before installation and use, otherwise, it may interfere with the normal use of the equipment and even risk causing personal injury.

Safety and Points for Attention

Installation

• Installation must be carried out by personnel with professional qualification, otherwise there is a risk of electric shock.
• It shall be installed in the place without violent vibration and impact and placed vertically to facilitate ventilation. It shall be installed on noncombustible materials such as metal, or there is a risk of fire.
• Do not drop any foreign objects, especially metal objects, into the inside of the charging station or there is a risk of fire. The lead nose of the charging station must be securely attached or there is a risk of damaging the equipment.
• The power supply input cable should have at least 5G2.5mm² (minimum) copper cable while it is recommended 5G4mm² copper input cable.

Maintenance

• It is recommended that routine safety inspection visits to charging station be conducted at least once a week.
• Please do not attempt to disassemble, repair, or modify the charger by yourself. If there is a need for maintenance or modification, please contact certified  Electrician/Installers. Improper operation may cause damage to the equipment.
• Do not put inflammable, explosive or combustible materials, chemicals, combustible steam and other dangerous goods near the charging station, otherwise there is a risk of fire.
• Please keep the charging adapter clean and dry and wipe with a clean, dry cloth if soiled. Do not touch the charging station with your hand when charged.

Operation

• Strictly forbidden for Children or persons of restricted capacity to approach the charging station to avoid injury.
• Forced charging is strictly forbidden when the electric vehicle or charging station fails.
• Electric vehicle can only be charged with the engine is off and stationary. Do not charge in rainy and thunderous weather.
• It is strictly prohibited to use the charging station when the charging adapter or charging cables are defective, cracked, worn, broken or the charging cables is exposed. If you find any, please contact the supplier in time.
• In case of rain or thunder, please charge with care.
• DO not use the device in extreme temperatures outside the normal operating range at -30°C to 55°C.

|

Lightning-proof

| | Flame resistance
---|---|---|---
| Overvoltage protection| | Waterproof IP55
| Overcurrent protection| | Leakage protection
| Overheat protection| | IEC 62196-2

(Type 2) connector

Feature

• Compact size design with charging power up-to 11kW.
• Charging plug meet IEC 62196-2 (Type 2) standard.
• Charging adapter is with IP55 waterproof rating for outdoor usage.
• EV Charger meets IEC 61851 control principle
• Long durability: Charging adapter at no-load plug in/pull out > 10000 times
• High impact of external force resistance

Package Content

• AC EV Charging Station including charging cable x 1pc
• Mounting accessory set including screws x 1set
• Cable management hook x 1pc
• User manual x 1pc

Technical Specification

Electric parameters

| Charging mode| Mode 3
---|---|---
Input Voltage| 3-phase AC, 400V±15%
Rated frequency| 50/60Hz
Branch breaker| N/A
Input circuit conductor| L1/ L2/ L3/ N/ PE
Copper cable is recommended with appropriate conductor size.
Functional description| Charging control| Direct “Plug-and- charge”
Display screen| N/A
Indicator lights| LED light indicator with 3-color (status, connect, charging and fault)
Communication interface| Onboard RS-485 interface
Safety precautions| Surge protection, Over temperature protection,

RCD Type A + DC6mA,

Over/under voltage protection, over current protection, ground protection

Mechanical parameters

| Mounting| Wall-mounted
---|---|---
Charging adapter| IEC 62196-2, Type 2
Charging cable length| 5m
Dimension (H×W×D)| 310mm ×
161mm ×
79.8mm
Weight| ≤5kg
IP rating| IP55
Environmental conditions| Operational environment| Indoor or outdoor, good ventilation, no flammable, explosive gases
Vibration| No violent vibration and impact
Storage temperature| -40~75°C
Operating temperature| -30~55°C
Operating humidity| 95%RH, no water droplet condensation

Product Dimension

Internal Wiring on AC Terminal Block

Installation process

1. Position the mounting bracket at the desired height or following the recommendation below. Install the bracket onto the wall with the screws packed inside the package 
2. Open the back-cover of the Charger and pre-install the AC input cables following the pin definition on the Terminal Block.
3. Mount the EV Charger onto the wall by hanging it on the installed bracket. Install another screw from the front to lock it.
4. It is recommended to install the Charging adapter hook onto the wall at an installation height of 800mm from the ground 
5. To complete the installation with an external circuit breaker at the input side.

Power-on inspection

Check before operation
Before operation, please check carefully and ensure the following:

• The installation position of the EV Charger is convenient for operation and maintenance
• The EV Charger and its accessories are correctly connected and installed firmly
• Reasonable selection of leakage protection switch for AC inlet
• No external objects or parts are left on the top or inside the Charging Station

Power on the device

1. Switch on the AC power inlet leakage protection circuit breaker

2. Power on the Charger: It would take 5 seconds initially for power-on self-check.

3. After the power-on self-check is completed, the LED indicator would show the status:
   a. Normal standby:
   the green light is always (constant) ON.
   b. Equipment failure:
   Red light is always (constant) ON.

4. When the EV Charger is showing GREEN light constant ON, then you can take out the Charging adapter to start charge your Electric Vehicles.

5. If your EV Charger is showing RED color, please check below LED status for error code or contact the manufacturer

Start charging

1. Park the electric car into place, turn off the engine, and put the car under braking.
2. Pick up the charging adapter from the Charger after Charger is showing Green light constant ON after power-on self-test.
3. Plug the charging adapter into the AC charging socket of the electric vehicle and you will see Blue light flashes indicating charging in progress.
4. As this is direct “plug-and-charge” charging station, it will automatically enter the charging process.

Normal stop charging

1. There are two ways to stop charging:
   • Automatic stop when fully charged.
   • Manually stop by removing the charging adapter from the car socket.
2. Pull the charging adapter out from the vehicle to complete charging process. If you can’t pull out the adapter, usually because the vehicle is locked, press the unlock button of the vehicle key and the adapter can be pulled out.

Abnormally stop charging

1. Forced fault stop: A fault stop initiated by the onboard charger of vehicle.
2. Automatic fault stop: A fault stop initiated by the charging station due to internal protection mechanisms

LED indicator for Status and Error codes

Power-On Initialization.

When LED is Green, it is ready to be used.

2| Connecting (hand- shaking with EV)| Flashes| Off| Off| After self-test, the device is READY to plug into Electric Carsocket. During connection, there is a handshaking process with EV which the Green LED will flashes quickly.

3

|

Charging starts

|

Off

|

Flashes

|

Off

| During charging, the Blue light flashes as charging inprogress

4

|

Charging finishes

|

Off

|

On

|

Off

| When charging finishes, the Blue light will be constant ON

5

|

Control Pilot Pin Error

|

Off

|

Off

|

Fault (0.5s) 1 time

| When Control Pilot pin detects error during handshaking with Electric vehicle

6

| Under Voltage|

Off

|

Off

| Fault (0.5s) 2 time| Error detected: when Voltage < 304Vac

7

| Over Voltage|

Off

|

Off

| Fault (0.5s) 3 time| Error detected: When Voltage > 456Vac
8| Leakage Detected| Off| Off| Fault (0.5s)

4 time

|  When RCD detects leakage, the relay automatically disconnected the system. It needs to be re-powered after the fault is removed before the relay is allowed to close to function again
---|---|---|---|---|---
9| Over Current| Off| Off| Fault (0.5s) 5 time| When over current is detected, the relay is disconnected then it will automatically restart after 10s.

When over current is detected, the charging would be ended.

10| Over Temp| Off| Off| Fault (0.5s) 6 time| Temperature >85 degrees, it will disconnect the relay automatically.

Wait for the device to cool down before turning on the EV Charger again

Hereby Assmann Electronic GmbH, declares that the Declaration of Conformity is part of the shipping content. If the Declaration of Conformity is missing, you can request it by post under the below mentioned manufacturer address.

www.assmann.com Assmann Electronic GmbH Auf dem Schüffel 3, 58513 Lüdenscheid Germany

References

• ASSMANN Electronic GmbH | Germany
• ASSMANN Electronic GmbH | Germany

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