NORDIC RS-B0118 18V Brushless Reciprocating Saw User Manual

OPERATING MANUAL
RS-B0118 18V BRUSHLESS
RECIPROCATING SAW

PRODUCT SPECIFICATION

(Require 4.0Ah Battery)

Soft Metal: 5mm
Plastic: 30mm
Vibration:| 6.652m/s2, K=1.5m/s2
A weighted sound pressure level:| LpA: 84.1dB(A) ; KpA=3dB(A)
A weighted sound power level:| LwA: 95.1dB(A) ; KwA=3dB(A)

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury.
Keep safety warnings and instructions for future reference.
The term “power tool” in the safety warnings refers to your mains operated (corded) power tool or battery- operated (cordless) power tool.
2.0 BEFORE USE
Remove any packing material and loose parts from unit.
Check the accessories before use. It should be fit with the machine and your purpose.
If the machine is new, the battery must first be charged.
Attention! After long time storage, the battery capacity will be reduce.
A new battery or one which has not been used for an extended period achieves full performance only after charging and discharging cycles. A substantial drop in operating period per charge indicates that the
battery is worn out and must be replaced.
2.1 WORKING AREA

• Keep work area clean and well lit. Cluttered and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool.
  Distractions can cause you to lose control.

2.2 ELECTRICAL SAFETY

• Always check that the power supply corresponds to the voltage on the rating plate.
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.
• Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and refrigerators. There is an increased risk of an electric shock if your body is earthed.
• Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will increase the risk of an electric shock.
• Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.
• When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using a cord suitable for outdoor use reduces the risk of an electric shock.
• If operating a power tool in a damp location is unavoidable, use a power supply protected by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

2.3 PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.
• Use safety equipment. Always wear eye protection. Using safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.
• Avoid accidental starts. Ensure the switch is in the off position before inserting the plug. Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.
• Remove any adjusting keys or spanners before turning on the power tool. A spanner or key left attached to a rotating part of the power tool may result in personal injury.
• Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable you retain control over the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelery. Keep your hair, clothing and gloves away from the power tool. Loose clothes, jewelery or long hair can become entangled in the moving parts..
• If there are devices for connecting dust extraction and collection facilities, please ensure that they are attached and used correctly. Using such devices can reduce dust-related hazards.

2.4 POWER TOOL USE AND CARE

• Do not expect the power tool to do more than it can. Use the correct power tool for what you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.
• Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken switch is dangerous and must be repaired.
• Disconnect the plug from the power source before making adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store power tools, when not in use, out of the reach of children and do not allow people who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or jammed moving parts, breakages or any other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.
• Use the power tool, accessories and cutting tools, etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

2.5 SERVICE
Your power tool should be serviced by a qualified specialist using only standard spare parts. This will ensure that it meets the required safety standards.
a) Use only the manufacturer’s recommended replacement parts and accessories.
b) Inspect and maintain the machine regularly. Have the machine repaired only by an authorized repairer.
c) When not in use, store the machine out of the reach of children.
SPECIAL SAFETY INSTRUCTIONS FOR RECIPROCATING SAW
The machine is intended for sawing wood, plastic, metal and building materials while resting firmly on the workpiece. It is suitable for straight and curved cuts.

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

• Keep hands away from the sawing range. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.

• Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.

• When sawing, the adjustable footplate 2 must always faces against the workpiece. The saw blade can become wedged and lead to loss of control over the machine.

• When the cut is completed, switch off the machine and then pull the saw blade out of the cut only after it has come to a standstill. In this manner you can avoid kickback and can place down the machine securely.

• Use only undamaged saw blades that are in perfect condition. Bent or dull saw blades can break, negatively influence the cut, or lead to kickback.

• Do not brake the saw blade to a stop by applying side pressure after switching off. The saw blade can be damaged, break or cause kickback.

• Clamp material well. Do not support the workpiece with your hand or foot. Do not touch objects or the floor with the saw running. Danger of kickback.

• Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion.
  Penetrating a water line causes property damage.

• When working with the machine, always hold it firmly with both hands and provide for a secure stance. The power tool is guided more secure with both hands.

• Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.

• Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.

• Do not open the battery. Danger of short-circuiting.

• Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.

• In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate the respiratory system.

• Use the battery only in conjunction with your Nordic power tool. This measure alone protects the battery against dangerous overload.

• The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit can occur and the battery can burn, smoke, explode or overheat.

ADDITIONAL SAFETY INSTRUCTIONS FOR BATTERIES AND CHARGERS

** Use only batteries and chargers applicable for this machine.
4.1 BATTERIES**

• Never attempt to open for any reason.
• Do not store in locations where the temperature may exceed 40 °C.
• Charge only at ambient temperatures between 5 °C and 40 °C.
• When disposing of batteries, follow the instructions given in the section “Protecting the environment”.
• Do not cause short circuits. If connection is made between the positive (+) and negative (-) terminal directly or via accidental contact with metallic objects, the battery is short circuited and an intense current will flow causing heat generation which may lead to casing rupture or fire.
• Do not heat. If batteries are heated to above 100 °C, sealing and insulating separators and other polymer components may be damaged resulting in electrolyte leakage and/or internal short circuiting leading to heat generation causing rupture or file. Moreover do not dispose of the batteries in fire, explosion and/or intense burning may result.
• Under extreme conditions, battery leakage may occur. When you notice liquid on the battery, proceed as follows:
• Carefully wipe the liquid off using a cloth. Avoid skin contact.
• In case of skin or eye contact, follow the instructions below:
  1. Immediately rinse with water.
  2. In case of eye contact, rinse abundantly with clean water for at least 10 minutes.
  3. Consult a physician.

** Fire hazard! Avoid short-circuiting the contacts of a detached battery. Do not incinerate the battery.
4.2 CHARGERS**

• Never attempt to charge non-rechargeable batteries.
• Have defective cords replaced immediately.
• Do not expose to water.
• Do not open the charger.
• Do not probe the charger.
• The charger is intended for indoor use only.

SYMBOLS

In this manual and/or on the machine the following symbols are used:

| Denotes risk of personal injury or damage to the tool.
---|---
| Read manual before use
| Wear eye protection
| Wear ear protection
| Wear safety gloves
| In accordance with essential requirements of the European directive(s)
| Class II – The machine is double insulated; Earthing wire is therefore not necessary (only for charger)
| Ambient temperature 5-40°C max. (only for battery)
| Do not expose charger and battery pack to water
| Use battery and charger only in closed rooms
| Do not incinerate battery pack or charger
| Protect from the rain.

OPERATION

Before using the equipment:
BATTERY CHARGER
The lithium-ion battery can be charged at any time and will not develop a “memory” when charged after only a partial discharge. It is not necessary to run down the battery pack charge before recharging. Remove the battery pack from the tool when convenient for you and your job. You can “top-off” your battery pack’s charge before starting a big job or long period of use.
Due to lithium-ion’s fade-free properties, the only time it is necessary to charge the lithium-ion battery pack is when the pack has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly. Charge the battery pack as needed.
CHARGING THE BATTERY
This lithium-ion battery pack is shipped partially charged. Before using it the first time, fully charge the battery pack. A fully discharged 2.0Ah battery pack with a temperature between 5°C and 40°C will charge in about 1 hour.
Plug the charger adapter into power source. The green light on the charger stand will illuminate, indicating the charger is powered.
Slide the battery all the way into the charger stand. The red light on the charger stand will illuminate, indicating that the battery is charging.
The red light will go off after charging is complete and a green light will appear.
NOTE: Batteries may become warm while charging. This is normal. If the battery is hot after continuous use in the tool, allow it to cool down to room temperature before charging. This will extend the life of your batteries.
WARNING: Always disconnect the battery pack from the tool before any assembly, adjustments or changing accessories.
INSERTION AND REMOVAL OF RECHARGEABLE BATTERY
Depress the battery-release button located on the front of the battery pack to release battery pack. Pull the battery pack out and remove it from the tool.
WARNING: Always remove the battery pack before making adjustments to the equipment.
Be sure to read the following information before you put the cordless equipment into operation:
Charge the battery pack with the charger. An empty battery pack requires a charging period of approximately 1 to 2 hour.

FUNCTIONS

REPLACING/INSERTING THE SAW BLADE
Remove the plug from the socket before carrying out any adjustment, servicing or maintenance.
When mounting the saw blade, wear protective gloves. Danger of injury when touching the saw blade.
When changing the saw blade, take care that the saw blade holder is free of material residue, e. g. wood or metal shavings.
SELECTING A SAW BLADE
Use only saw blades with single-nose shank. The saw blade should not be longer than required for the intended cut. Use a thin saw blade for narrow curve cuts.
INSERTING A SAW BLADE
Rotate the tool-free blade clamp ring anti-clockwise and hold. Insert the blade into the saw’s blade clamp and make sure that the blade attaches to the blade pin inside the clamp. Release the blade clamp ring and ensure the blade is locked securely in place.
Check the tight seating of the saw blade. A loose saw blade can fall out and lead to injuries. For certain work, the saw blade can also be turned through 180° (with the teeth pointed upwards) and reinserted again.
REMOVING A SAW BLADE
Rotate the tool-free blade clamp ring anti-clockwise and hold. Pull the blade out and release the clamp ring.
OPERATION
PIVOTING BLADE FOOT
Due to its movability, the adjustable pivoting blade foot adapts to the required angular position of the surface. It must be held firmly against the material being cut to reduce saw vibration, blade jumping and blade breakage.
If you need to reduce the cutting capacity of your tool (depth of cut), the pivoting foot plate may be adjusted as follows. Loosen the two securing screws on the underside of the front housing with a hex key. Slide the pivoting blade foot to the required position.
Tighten screw and check that the blade foot is firmly latched. SWITCHING ON AND OFF
Depress the On/Off switch to start and release it to stop your tool. Depress the on/off switch then the lock on button. Your tool is now locked on for continuous use. To switch off your tool just depress and release the on/off switch.

CUTTING INSTRUCTION

PLUNGE CUTTING:
The plunge cutting procedure is only suitable for treating soft materials such as wood, plaster board or similar! Do not work metal materials with the plunge cutting procedure!
Use only short saw blades for plunge cutting.
Place the machine with the edge of the blade foot onto the
workpiece and switch on. For power tools with stroke speed control, set the maximum stroke speed. Press the power tool firmly against the workpiece and allow the saw blade to slowly plunge into the workpiece. As soon as the blade foot fully lays on the surface of the workpiece, continue sawing alongside the desired cutting line. For certain work, the saw blade can also be inserted turned through by 180° and the sabre saw can be guided accordingly in a reversed manner. FLUSH CUTTING:
Pay attention that the saw blade always extends beyond the diameter of the material being worked. There is danger of kickback.
It is possible to make cuts extremely close to floors, walls and other difficult areas. Insert the blade shank into the blade clamp with the blade teeth facing up (opposite to normal working position). This will make cuts closer to the work surface. Using special flexible blades insert the blade into the blade clamp with the blade teeth facing down (normal working position). It will allow flush pipe cutting.
WOOD CUTTING
For easier control use low speed to start cutting, then increase to the correct speed.
METAL CUTTING
This saw has different metal cutting capacities depending upon the type of blade being used and metal being cut. Use a finer blade for ferrous metals and a coarse blade for non-ferrous metals.
When cutting thin gauge sheet metals, ALWAYS clamp wood on both sides of the sheet. This will give you a clean cut without excess vibration or tearing of the metal. ** DO NOT force the cutting blade. Forcing the blade will reduce blade life and cause the blade to break.
NOTE: We recommend that you spread a thin film of oil or other coolant along the line of cut ahead of the saw. This will allow easier operation and help extend blade life. When cutting aluminum, use kerosene.
WORKING HINTS FOR YOUR RECIPROCATING SAW**

1. If your power tool becomes too hot, set the speed to maximum and run no load for 2-3 minutes to cool the motor.
2. Always ensure the work-piece is firmly held or clamped to prevent movement.
3. The blade guard must be held firmly against the material being cut to reduce saw vibration, blade jumping and blade breakage.

CLEANING AND MAINTENANCE

DANGER! Always pull out the mains power plug before starting any cleaning work.
CLEANING
Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
We recommend that you clean the device immediately each time you have finished using it.
Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.

MAINTENANCE

There are no parts inside the equipment which require additional maintenance.

STORING

Store the machine, operating instructions and where necessary the accessories in the original packaging in a dry place. In this way you will always have all the information and parts ready to hand.

1. Saw Blade
2. Pivoting blade foot
3. Tool-free chuck
4. Lock-off button
5. On/Off trigger
6. Battery release button
7. Battery pack (not included)
   PLEASE NOTE: Battery & Charger sold separately.

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