SILVERLINE 624327 Electric Track Saw 1200W Instruction Manual

SILVERLINE 624327 Electric Track Saw 1200W

FEATTURE

Instruction for use

Introduction

Thank you for purchasing this Silverline product. This manual contains information necessary for safe and effective operation of this product. This product has unique features and, even if you are familiar with similar products, it is necessary to read this manual carefully to ensure you fully understand the instructions. Ensure all users of the product read and fully understand this manual. Keep these instructions with the product for future reference

Description of Symbols

The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.

• Wear hearing protection Wear eye protection Wear breathing protection Wear head protection

• Wear hand protection

• Read instruction manual

• Always disconnect from the power supply when adjusting, changing accessories, cleaning, carrying out maintenance and when not in use!

• Class II construction

• Dust extraction required or recommended

• Do not touch the blades before the machine is disconnected from the supply and the blades have come to a complete stop.

• WARNING: Moving parts can cause crush and cut injuries

• Be aware of kickback!

• WARNING: Sharp blades or teeth!

• DO NOT use in rain or damp environments!

• Toxic fumes or gases!

• Caution!

• Environmental Protection
  Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.

• Conforms to relevant legislation and safety standards.

Technical Abbreviations Key

Specification

Voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V
Power: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200W
No load speed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5200min-1
Blade size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ø165mm
Blade bore: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20mm
Blade securing bolt: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M8 x 20mm
Max depth of cut: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56mm
Protection class: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power cable length: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3m
Track dimensions (L x W): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 x 180mm (x2)
Dimensions (L x W x H): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 x 230 x 250mm
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.75kg

As part of our ongoing product development, specifications of Silverline products may alter without notice.

The sound intensity level for the operator may exceed 85dB(A) and sound protection measures
are necessary

WARNING: Always wear ear protection where the sound level exceeds 85dB(A) and limit the time of exposure if necessary. If sound levels are uncomfortable, even with ear protection, stop using the tool immediately and check the ear protection is correctly fitted and provides the correct level of sound attenuation for the level of sound produced by your tool.

WARNING: User exposure to tool vibration can result in loss of sense of touch, numbness, tingling and reduced ability to grip. Long term exposure can lead to a chronic condition. If necessary, limit the length of time exposed to vibration and use anti-vibration gloves. Do not operate the tool with hands below a normal comfortable temperature, as vibration will have a greater effect. Use the figures provided in the specification relating to vibration to calculate the duration and frequency of operating the tool.

Sound and vibration levels in the specification are determined according to international standards. The figures represent normal use for the tool in normal working conditions. A poorly maintained, incorrectly assembled, or misused tool, may produce increased levels of noise and vibration. www.osha.europa.eu provides information on sound and vibration levels in the workplace that may be useful to domestic users who use tools for long periods of time.

General Power Tool Safety Warnings

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery operated (cordless) power tool.

1. Work area safety
   a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety
   a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety
   a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
   c) Prevent unintentional starting. Ensure the switch is in the OFF- position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energy sing power tools that have the switch ON invites accidents.
   d) Remove any adjusting key or wrench before turning the power tool ON. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dustrelated hazards.
   h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care
   a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users
   e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Specific Safety

Track Plunge Saw Safety

WARNING: Before connecting a tool to a power source (mains switch power point receptacle, outlet, etc.) be sure that the voltage supply is the same as that specified on the nameplate of the tool. A power source with a voltage greater than that specified for the tool can result in serious injury to the user, and damage to the tool. If in doubt, do not plug in the tool. Using a power source with a voltage less than the nameplate rating is harmful to the motor.

• Do not allow anyone under the age of 18 years to operate this saw.
• When operating the saw, use safety equipment including safety goggles or shield, ear protection, dust mask and protective clothing including safety gloves.
• Hand-held power tools may produce vibration. Vibration can cause disease. Gloves may help to maintain good blood circulation in the fingers. Hand-held tools should not be used for long periods without a break
• Always use recommended blades with correct size and shape of arbor holes e.g. diamond or round. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
• Whenever possible, use a vacuum dust extraction system to control dust/waste.
• Power tools must always be held by the insulated gripping surfaces when performing an operation, ensuring protection if the cutting tool makes contact with its own cord or hidden wiring. Contact with a ‘live’ wire will make exposed metal parts of the power tool ‘live’ and shock the operator if the insulated gripping surfaces are not used.
• Ensure hands are kept away from the cutting area and blade. Keep one hand on the auxiliary handle or motor housing. If both hands are holding the tool they cannot be cut by the blade.
• Do not attempt to cut material thicker than detailed in the Specifications section of this manual.
• Adjust the cutting depth to the thickness of the workpiece i.e. less than a full tooth of the blade should be visible below the workpiece.
• Ensure that work is correctly supported. Large panels may sag under their own weight and bind the saw blade. Supports must be placed under the panel on both sides, close to the line of cut and near the edge of the panel.
• Ensure all supports and power cables are completely clear of the cutting path
• Always secure the workpiece to a stable platform, ensuring body exposure is minimised, avoiding blade binding, or loss of control.
• For accuracy of cut, and to avoid blade binding, always use a rip fence or straight edge guide.
• Never hold a workpiece in your hand or across your legs whilst cutting
• Always stand at an angle to the tool when operating.
• Be aware that the blade will project from the underside of the workpiece
• Do not reach beneath the workpiece where the guard cannot protect you from the blade.
• Note the direction of rotation of the motor and the blade.
• Inspect the workpiece and remove all nails and other embedded objects prior to starting work.
• Do not apply any sideways or twisting force to the blade whilst cutting.
• If a cut does not extend to the edge of the workpiece, or if the blade binds in the cut, allow the blade to come to a complete stop and lift the saw out of the workpiece.
• Do not attempt to free a jammed blade before first disconnecting the machine from power.
• Do not move the saw backwards at anytime whilst cutting.
• Beware of projected waste. In some situations, waste material may be projected at speed from the cutting tool. It is the user’s responsibility to ensure that other people in the work area are protected from the possibility of projected waste.
• If you are interrupted when operating the saw, complete the process and switch off before diverting your attention.
• The blade bolt and washers were specially designed for your saw. For optimum performance and safety of operation never use damaged or incorrect bolt/blade washers.
• Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
• Always observe that the lower guard is covering the blade before resting the saw on a surface after use. An unprotected, coasting blade will cause the saw to move backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the trigger switch is released.
• Periodically check that all nuts, bolts and other fixings have not loosened, tighten where necessary.

The tool must be used only for its prescribed purpose. Any use other than those mentioned in this manual will be considered a case of misuse. The user, and not the manufacturer, shall be liable for any damage or injurie salting from such cases of misuse.
The manufacturer shall not be liable for any modifications made to the tool nor for any damage resulting from such modifications.
Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors.

Kickback Prevention & Operator Safety

Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. Kickback is the result of saw misuse and/ or incorrect operating procedures or conditions and can be avoided by taking precautions as follows:

a) Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade but not in line with the blade. Kickback could cause the saw to jump backwards, however, if precautions are taken, kickback forces can be controlled by the operator.
b) When the blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the workpiece until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion. Investigate and take corrective action to eliminate the cause of blade binding.
c) When restarting a saw within an incomplete cut, centre the saw blade in the kerf and check that the saw teeth are not engaged into the material (a binding saw blade may ‘propel upwards’ or kickback from the workpiece as the tool is restarted).
d) A large workpiece should be supported close to the line of the cut, and at the edge of the panel, to prevent sagging. This will minimise the risk of blade pinching and kickback.
e) Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
f) Blade depth and bevel adjusting locking levers must be tight and secure before making a cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
g) Use extra caution when making a ‘plunge cut’ into existing walls or other blind areas. The protruding blade may cut objects causing kickback.
h) Check the lower guard before each use and do not use if it does not close freely, ensuring that the blade does not touch any part of the guard or tool in all angles and depths of cut. Never clamp or tie the lower guard in the open position.
i) Check the operation of the lower guard spring. If the guard and the spring are not operating correctly, they must be serviced before use. The lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
j) The lower guard should be retracted manually only for special cuts such as ‘plunge cuts’ and ‘compound cuts.’ Raise the lower guard by the retracting handle and as soon as the blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically.
k) Ensure that the lower guard is covering the blade before placing the saw down. An unprotected,coasting blade will cause the saw to ‘propel backwards’ ,cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released. Do not use abrasive wheels, doing so willvoid the warranty.
l) If a circular saw features a riving knife it must be removed before plunge cutting. A riving knife will interfere with a plunge cut causing kick back. The riving knife must always be re-fitted after plunge cutting. A circular saw with a permanent, non-removable riving knife is NOT suitable for plunge cutting.

Product Familiarisation

1. Front Handle

2. Spindle Lock

3. Trigger Lock

4. Plunge Lock

5. Trigger Switch

6. Main Handle

7. Power Cord

8. Rear Bevel Lock

9. Rear Track Fine Adjustment Cam

10. Base Plate

11. Track Sight Panel

12. Front Track Fine Adjustment Cam

13. Front Bevel Lock

14. Bevel Angle Scale

15. Depth Adjustment Screw

16. Motor Cover
    

17. Depth Scale

18. Blade Housing

19. Width of Cut Indicators

20. Blade Access Window

21. Dust Extraction Port

22. Cut Depth Lock
    

23. Track

24. Track Assembly Bar

25. Hex Key (x 2)

26. 32mm Vacuum Adaptor

27. Clamp (x 2)
    

Intended Use

Circular saw for freehand and track-bound operation, performing light to medium-duty plunge cuts into wooden floor boards, countertops, and similar materials.

Unpacking Your Tool

• Carefully unpack and inspect your tool. Familiarize yourself with all its features and functions.
• Ensure that all parts of the tool are present and in good condition.
• If any parts are missing or damaged, have such parts replaced before attempting to use this tool.

WARNING: Always disconnect from the power supply before carrying out any assembly, maintenance or cleaning.

Before Use

Dust Extraction

• For a cleaner, safer work environment, and to protect the tool from dust and over-heating, connect a dust extraction system or workshop vacuum cleaner to the 35mmØ Dust Extraction Port (21).
• The saw also comes with a 32mmØ adaptor.
• Regularly clean the area of the tool with a vacuum where a dust extraction system cannot be fitted or used.

Note: One blade is pre-fitted; make sure the Blade Securing Bolt is securely tightened before first use. See ‘Replacing the saw blade’ section in manual.

WARNING: Always check for an expiry date on the Cutting Disc before use (remove from tool if necessary).This will be either printed on the label or stamped on the inner steel ring of the disc.DO NOT use an expired disc as it may shatter in use.

Connecting lengths of track

• Using the Track (23) and Track Assembly Bar (24) supplied you can connect lengths of Track for long cuts.
• The tool comes with 2 x Track pieces and 1 x Track Assembly Bar.
• To assemble the Track, slacken screws 1 & 2 on Track Assembly Bar (24) (Image E) using the Hex Key (25) provided.
• Slide the Track Assembly Bar into one of the Track pieces as illustrated and tighten screws 1 & 2 (Image E).
• Slacken screws 3 & 4 using the Hex Key and slide the second Track piece onto the end of the Track Assembly Bar (Image F).
• Tighten screws 3 & 4.

Preparing the track

Note: Before first use it is necessary to trim the rubber kerf strip running along one edge of each length of track.

1. Secure the track to a suitable piece of scrap timber using the Clamps (27).
2. Perform a cut along the full length of the track. This will trim the kerf strip to the exact size required for the saw.
3. Dispose of the waste rubber strip.

Maintaining the track

• Before first use and from time to time as needed, apply a light spray of lubricant so that the saw will glide smoothly along the length of the Track.
• Do not allow dust, shavings or other debris to build up on the Track.

Clamping the track

• The Track comes with built in rubber friction strips but the Track (23) should always be clamped wherever possible using the Clamps (27) supplied.
• Clamping the Track will provide a stable cutting position for fast accurate cutting.
• Ensure when positioning the Clamps (27) that they do not interfere with the saw blade whilst cutting.

Workpiece support

• Large panels and long pieces must be well supported close to both sides of the cut to avoid pinching and kickback.
• Place the workpiece ‘best’ face down, so that if any splintering occurs, it is more likely to occur on the face that is less visible.

Operation

Note: When accuracy is critical, use a set square to check the angle and make test cuts on a scrap piece of material.

Assembling & fixing the track

• For guidance on assembling and securing the track see the ‘Before Use’ section of the manual.

Using the fine adjustment cams

• The Front and Rear Fine Adjustment Cams (9 & 12) enable you to remove excessive play between the track and the saw to ensure cutting accuracy as the saw moves along the track.

1. Turn the Cams (9 & 12) to position A to the disengage the cams (Image H).
2. Place the saw in the track.
3. Turn the Cams anti-clockwise to gradually decrease play between the saw and track (Image I).

Note: Make sure when adjusting the Cams that the saw can slide along the Track (23) with little resistance.

Setting depth of cut

See Image C

• Depth of cut may be adjusted from 0 – 55mm (2-11/64”).The depth can be set by direct reference to the depth scale, which has been calibrated to take account of the track, so no additional calculation is required.
• Loosen the Depth Adjustment Screw (15) and adjust until the pointer aligns with the cut depth required on the Depth Scale (17).
• Tighten the Depth Lock firmly.
• The saw will now only be able to plunge to the set depth.

Adjusting the bevel angle

See image D

WARNING: After setting the angle and before use, ensure the front and rear cams are engaged before making a bevel cut. Failure to do so could result in serious personal injury

• The bevel angle may be adjusted from 0° – 45°

1. Loosen the Front and Rear Bevel Locks (8 & 13).
2. Pivot the body of the saw until the bevel angle pointer adjacent to the Front Bevel Lock aligns with the bevel angle required on the Bevel Angle Scale (14).
3. Tighten the Front and Rear Bevel Locks firmly.
4. Engage the Front and Rear Adjustment Cams (9 & 12) (see ‘Using the fine adjustment cams’).
5. The saw is now secured ready for cutting at the bevel angle required.

Anti-kickback

• Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece towards the operator.

Note: If kickback does occur, check that the guide rail is not damaged before continuing with the cut.

Cutting

IMPORTANT

• Check that the workpiece and Track are properly supported and secured so that movement cannot occur whilst the saw is in operation.
• Always hold the machine with both hands using the Front and Rear Handles (1 & 6).
• Always push the saw forwards. NEVER pull the saw backwards towards you.
• Wear all safety equipment required to use this tool. See ‘Safety’.

1. Ensure Trigger Lock (3) is locked (Image A) and the Plunge Lock (4) is Locked (Image J) before sliding the saw into the Track (23).

2. For a bevel cut, secure the saw to the track by rotating the Adjustment Cams (9 & 12) (Image I).

3. Select the desired bevel angle and plunge depth see ‘Adjusting the bevel angle’ and ‘Setting Depth of Cut’ sections.

4. Once the desired angle is selected adjust the Fine Adjustment Cams to allow the saw to move along the Track (23).

5. Disengage the Trigger Lock (3) and the Plunge Lock (4) (Image A) (Image J)
   Note: The Plunge Lock will engage automatically if the switch is released before plunging.

6. Hold the saw firmly with both hands and squeeze the Trigger Switch (5) to switch the tool ON (Image B).

7. Allow the blade to reach full speed, then with the Plunge Lock disengaged (Image J & B) plunge the blade to your set depth.

8. Push the saw forward along the track to engage the blade with the workpiece and start the cut.

9. Maintain a consistent feed rate – too fast may put excessive strain on the motor, while too slow may burnish your workpiece. Avoid any sudden movements of the saw.

10. After completing the cut, switch the tool OFF by releasing the Trigger Switch then allow the blade to come to a complete stop before removing the saw from the track.

Making plunge cuts

1. Use the Width of Cut Indicators (19) to position the saw on the track at the site where you need the blade to engage the workpiece.
2. Disengage the Trigger Lock (3) and the Plunge Lock (4) (Image A) (Image J).
3. Hold the saw firmly with both hands and squeeze the Trigger Switch (5) to switch the tool ON (Image B).
4. Make your cut, again using the Width of Cut Indicators as a guide.
5. After completing the cut, switch the tool OFF by releasing the Trigger Switch then allow the blade to come to a complete stop before removing the saw from the track.

Accessories

• A full range of track saw accessories is available from your Silverline stockiest.
  • Spare parts can be obtained at www.toolsparesonline.com

Maintenance

• WARNING: Ensure that the tool is removed from the power supply before making any adjustments or carrying out maintenance procedures.

Blade maintenance

• Regularly check that the blade is free from a build-up of gum resins or sawdust. If necessary, clean with a solvent-based maintenance spray or mineral turpentine.
• Regularly check the saw blade for flatness. Use of the saw with a buckled blade places excessive load on the motor and gearbox assembly, and may affect your warranty rights.
• Check the tungsten carbide teeth regularly for sharpness and breakages; re-sharpen or replace the blade as required.

Note: When re-sharpening, the bevel angles on the front of the teeth should be retained.

Replacing the saw blade

• Only use 165mm (61/2”) blades, with a kerf between 2.2 & 3.5mm (3/32” & 9/64”), designed for circular saws with a no-load speed rating of at least 5000min-1.
• Never fit high speed steel blades or abrasive discs. Fitting of other purpose or different-sized blades will void the warranty.
• Do not fit inferior blades. Regularly check the blade is flat, sharp and free of cracks or defects.

WARNING: When replacing/installing new blade ensure follow all instructions below, protective clothing including gloves must be worn. Failure to do this may result in serious injury to yourself and others

Note: When replacing a blade ensure the blade is overhanging the edge of work surface as it will have to be partially plunged to allow access for removal (Image G).Failure to do this may result in damage to surfaces or personal injury

1. Engage the Trigger Lock (3) and disengage the Plunge Lock (4) and plunge the saw (Image A) (Image J).

2. The saw will lock at the depth that allows access to the blade retaining screw through the Blade Access Window (20) in the Blade Housing (18) (Image G).
   WARNING: In this position the blade will be partially exposed and extra care should be taken to avoid contact with sharp edges to prevent serious injury.

3. Fit the Hex Key(25) to the bolt and press the Spindle Lock (2).

4. Turn the Hex Key in the direction of blade rotation (anti-clockwise) to slacken the bolt, then remove the bolt and outer flange.

5. Carefully lift the worn blade off the inner washer on the driveshaft, slide the blade out through the aperture at the base of the Blade Housing (18) and set aside (Image K).

6. Carefully slide the new blade in through the base of the Blade Housing and position it on the inner washer on the shaft. The graphics should face out and the arrow on the blade should point in the same direction as the arrow on the housing (Image K) (18).

7. Refit the outer blade flange then partially tighten the blade retaining bolt.

8. Check that the blade is seated properly, press the Spindle Lock and tighten the bolt firmly with the Hex Key.

9. Hold the Main Handle (6) and disengage the Trigger Lock (3) to allow the blade to retract fully into the Blade Housing (Image A).

Cleaning

• Keep the tool’s air vents unclogged and clean at all times.
• Remove dust and dirt regularly with a cloth or soft brush.
• Never use caustic agents to clean plastic parts. A damp cloth is recommended. Water must never come into contact with the saw.
• Re-lubricate all moving parts at regular intervals.

Brush replacement

See images L, M, N, O, P

• The carbon brushes are a consumable item which should be inspected periodically and replaced when worn

1. With the saw disconnected from power, unscrew the 2 screws from the Motor Cover (16) and remove the Cover (Image L).
2. Use a slot-head screwdriver (not supplied) to remove the electric terminal from the brush (Image M).
3. Remove the brush housing plate screw using a cross-head screwdriver (not supplied) and remove the plate (Image N).
4. Use a slot-head screwdriver to lever the brush housing out of the tool (Image O).
5. Remove the brush from its housing by twisting and pulling the metal spring tip (Image P).
6. If either brush is worn to less than 6mm (15/64”) long both brushes must be replaced using genuine Silverline replacement brushes, available from authorised Silverline dealers and repair centres.
7. Reverse the process to fit the new brushes ensuring all screws are securely fastened.

Contact

For technical or repair service advice, please contact the helpline on (+44) 1935 382 222

Web: www.silverlinetools.com

UK Address:

Tool stream Ltd.
Boundary Way
Lufton Trading Estate
Yeo veil, Somerset
BA22 8HZ, United Kingdom

EU Address:

Tool stream B.V.
Haltom- Noordwyk 11
Unit 4
6121 RE Born
The Netherlands

Storage

• Store this tool carefully in a secure, dry place out of the reach of children.

Disposal

Always adhere to national regulations when disposing of power tools that are no longer functional and are not viable for repair.

• Do not dispose of power tools, or other waste electrical and electronic equipment (WEEE), with household waste.
• Contact your local waste disposal authority for information on the correct way to dispose of power tools.

Troubleshooting

connection
Defective ON/OFF Trigger Switch| Replace the ON/OFF Trigger Switch at an authorised Silverline service centre
Stopped working after some operation time| Tool is overheating| Switch OFF the tool and let it cool down to room temperature. Ensure motor vents are clear
Poor cutting| Blade teeth worn| Replace blade
Blade damaged| Replace blade
Vibration or abnormal noise| Incorrectly fitted blade| Refit blade
Loose blade| Tighten blade securing bolt
Other part of tool has worked loose| Check and if possible retighten, otherwise have repaired by an authorised Silverline service centre
Accessory incorrectly fitted or loose| Correctly fit accessory
Track Fine Adjustment Cams (9 & 12) incorrectly tension| Tension correctly to reduce vibration and improve cutting performance

Silverline Tools Guarantee

This Silverline product comes with a 3 year guarantee

Register this product at www.silverlinetools.com within 30 days of purchase in order to qualify for the 3 year/guarantee. Guarantee period begins according to the date of purchase on your sales receipt.

Registering your purchase

Registration is made at silverlinetools.com by selecting the Guarantee Registration button. You will need to enter:-

• Your personal details
• Details of the product and purchase information

Once this information is entered your guarantee certificate will be created in PDF format for you to print out and keep with your purchase.

Terms & Conditions

Guarantee period becomes effective from the date of retail purchase as detailed on your sales receipt.

PLEASE KEEP YOUR SALES RECEIPT

If this product develops a fault within 30 days of purchase, return it to the stockiest where it was purchased, with your receipt stating details of the fault. You will receive a replacement or refund.

If this product develops a fault after the 30-day period, return it to:

Silverline Tools Service Centre
PO Box 2988
Yeo veil
BA21 1WU, UK

The guarantee claim must be submitted during the guarantee period.
You must provide the original sales receipt indicating the purchase date, your name, address
and place of purchase before any work can be carried out.
You must provide precise details of the fault requiring correction.
Claims made within the guarantee period will be verified by Silverline Tools to establish if the deficiencies are related to material or manufacturing of the product.
Carriage will not be refunded. Items for return must be in a suitably clean and safe state for repair, and should be packaged carefully to prevent damage or injury during transportation .We may reject unsuitable or unsafe deliveries.
All work will be carried out by Silverline Tools or its authorised repair agents.
The repair or replacement of the product will not extend the period of guarantee Defects recognised by us as being covered by the guarantee shall be corrected by means of repair of the tool, free of charge (excluding carriage charges) or byre placement with a tool in perfect working order.
Retained tools, or parts, for which a replacement has been issued, will become the property of Silverline Tools.
The repair or replacement of your product under guarantee provides benefits which are additional to and do not affect your statutory rights as a consumer.

What is covered:

• The repair of the product, if it can be verified to the satisfaction of Silverline Tools that the deficiencies were due to faulty materials or workmanship within the guarantee period.
• If any part is no longer available or out of manufacture, Silverline Tools will replace it with a functional replacement part.

What is not covered:

Silverline Tools does not guarantee repairs required as a result of:

• Normal wear and tear caused by use in accordance with the operating instructions e.g. blades, brushes, belts, bulbs, batteries etc.
• The replacement of any provided accessories such as drill bits, blades, sanding sheets, cutting discs and other related items.
• Accidental damage, faults caused by negligent use or care, misuse, neglect, careless operation or handling of the product.
• Use of the product for anything other than normal domestic purposes.
• Change or modification of the product in any way.
• Use of parts and accessories which are not genuine Silverline Tools components.
• Faulty installation (except if installed by Silverline Tools).
• Repairs or alterations carried out by parties other than Silverline Tools or its authorised repair agents.
• Claims other than the right to correction of faults on the tool named in these guarantee conditions are not covered by the guarantee.

3 Year Guarantee. Register online within 30 days. Terms and Conditions apply.

References

• ToolSparesOnline | Tool spares for Triton, GMC, Silverline, Vanvault, Defender and Rhino

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