ROCK SLIDE JL, JT Light Cowl Installation Guide
- June 12, 2024
- ROCK SLIDE
Table of Contents
Made in the USA
INSTALLATION MANUAL
JL / JT LIGHT COWL
AS-WS-200 / 201 : JEEP JL 2018-CURRENT & JT GLADIATOR 2020-CURRENT
AS-WS-210 / 211 : JT GLADIATOR MOJAVE/RECON/392 MODELS
JL, JT Light Cowl
Part Description (Lower Kit) | Quantity |
---|---|
M8 x 1.25 x 30 black bolt | 4 |
10-32 x 1/2 black bolt | 6 |
5-16” white washers | 4 |
3/4” aluminum spacer | 4 |
5/16-18 x 5/8 black bolt | 6 |
5/16” – 18 nylock nut | 4 |
10-32 nylock nut | 6 |
M10 black plastic washer | 4 |
Rubber plug **lower bracket kit only | 2 |
Part Description (Upper Kit) | Quantity |
--- | --- |
5/16-18×5/8 Black Stainless | 2 |
Clear Rubber Bumpers | 6 |
Black Aluminum Spacers | 2 |
Tools Required
3/8” socket| 1/2” socket
1/8 Allen head (SAE)| 3/16” Allen head (SAE)
5 Allen head (metric)| T40 Torx Head
REMOVE THE FACTORY COWL BY REMOVING FOUR FACTORY BOLTS RETAIN THE UPPER FACTORY HARDWARE
LOWER BRACKET ASSEMBLY OVERVIEW
Before assembly, you can paint / powder coat the parts as you choose. To get the two tone look, powder coat / paint the far right piece (cowl insert) to your desired color.
Step 1 — Lower cowl assembly
Slide the middle portion onto the main mounting bracket as shown (right) and
install a 5/16” black bolt into the top of the bracket with a nut on the back
to hold it together. Hand tighten for the moment.
**THIS IS ALSO A LOCATION (EXAMPLE IMAGE SHOWN) TO MOUNT LIGHT PODS. IF MOUNTING A LIGHT POD, DO NOT INSTALL A BOLT INTO THIS LOCATION. MOUNT LIGHT POD AT THIS TIME AND RUN THE ELECTRICAL WIRE THROUGH THE ELECTRICAL OPENING (MARKED IN YELLOW)
Step 2 — Lower cowl assembly face
Install 10-32 black bolts into the two holes at the front of the cowl and
install a nut onto the backside of the black bolts. Hand tighten at this time
Step 3—Front cowl cover
With the main assembly together, slide the front cowl guard into place and
secure using another 1/2” length black bolt and nylock nut and 10-32 black
bolt and nylock nut.
Tighten all 5/16” bolts and nylock nuts using a 1/2” socket.
Tighten all 10-32 bolts and nylock nuts using a 3/8 socket.
**IF INSTALLING LIGHT PODS ONTO THE LOWER COWLS, MOUNTING LOCATIONS. (MARKED
IN BLUE)ARE EITHER UPPER 5/16 HOLE OR SIDE 5/16 HOLE, AND RUN YOUR POWER WIRES
THROUGH THE ELECTRICAL OPENING (MARKED IN YELLOW) BEFORE TIGHTENING DOWN YOUR
LIGHT OR BRACKET
Step 4—Install stainless badge and lower mounting bolts
Install the stainless steel badge onto the front face of the cowl using the
supplied rivets.
Install the 1 1/4” length long bolts on the face of the cowl through the hole
towards the lower front, and then put the aluminum spacer then white washer to
hold it in place.
If installing the lower cowls only, install the 2nd long bolt through the
rearmost hole, otherwise leave that hole open for the moment until the next
step
IF INSTALLING THE 50” LIGHT BAR BRACKET, FOLLOW THE NEXT STEP.
SKIP THE NEXT STEP IF INSTALLING LOWER COWLS ONLY
IF INSTALLING THE 50” LIGHT BAR BRACKET, FOLLOW THE NEXT STEP.
SKIP THE NEXT STEP IF INSTALLING LOWER COWLS ONLY
STEP 5 — 50” LIGHT BAR BRACKET INSTALL
Hold the spacer plate against the light bar cowl, then the 50” light bar
bracket. The spacer plate will go between the 50” bracket and the lower cowl
bracket. They should be flush with each other.
Arm brackets will have 3 rubber bump stops. For additional paint protection, use the extra bump stops found in your hardware kit. Space them between the open areas on your brackets in the same position as the assembled bump stops.
If your light bar is shorter, it will compresses the arm to the side of your windshield. Add washers for spacing and assure brackets are not pressed flat against your paint. Add additional bump stops if needed.
Step 6 — MOUNT TO THE JEEP
Double check that you have now tightened ALL bolts on the cowl including the
50” bracket bolts (if applicable)
Line the cowl up on the side of the jeep and slide it into place.
Step 7
Set a black plastic washer into the hole where the original factory bolt was
removed Slide the main cowls under the factory cowl.
RE-USE the original bolts removed from the original cowl into the holes that
line up under the factory cowl hole cover.
Start the bolts so the cowl stays in place.
Step 8 —Lower Bracket Final Install
**LOWER COWL INSTALL
Start the two LOWER bolts into the factory
holes and hand tighten for the moment. If installing lower cowl only, tighten
lower two M8 bolts, and factory cowl cover bolts (blue markers). Install one
black 5/16 dummy bolts into place on the left side of the cowl (marked in red)
and install one rubber plug into the hole near the windshield (marked in
yellow)
Step 9—50” Bracket Final Install
**50” LIGHT BAR INSTALL If installing a 50” light bar, tighten all bolts on
the side you are currently working on including the 5/16” bolts and M8 bolts,
then repeat the process of installing the cowl on the other side and then
install the light bar into the holes at the top of the 50” light bar BEFORE
tightening the bolts on the cowl.
Step 10 — 50” Bracket Final Install Pictures
Use if needed: Before installing the light bar, you may need to add the 1/4
in. aluminum black spacers depending upon the light bar purchased. This will
fill the space between the light bar and bracket.
Final install shown to the right.
PRODUCT INFORMATION:
LIMITED LIFETIME WARRANTY FOR STRUCTURAL AND MECHANICAL COMPONENTS
LIMITED TWELVE (12) MONTH WARRANTY FOR FINISH AND ELECTRICAL COMPONENTS
Rock-Slide Engineering, LLC (“R-SE”) warrants to the original purchaser that
(a) the structural and mechanical components of the Step Sliders will be free
of defects in material and workmanship for the lifetime of the Step Sliders
(the “product”), and (b) the finish (powder coat) and the electrical
components (including the motor) will be free of defects in material and
workmanship for a period of twelve (12) months from the original date of
purchase. This warranty applies only to the original retail purchaser.
Warranty is void if product was not purchased directly from R- SE or from an
authorized R-SE retailer or reseller. This warranty applies only with regard
to the original installation of the product to the original vehicle. This
warranty does not cover removal or reinstallation of the product.
To exercise this warranty and receive any warranty service, the original
purchaser must provide R -SE with proof of purchase and date of purchase that
is acceptable to R-SE, such as a copy of the original purchaser’s purchase
receipt. The original purchaser must return the defective product to R-SE
along with a description of the problem, a copy of the original purchase
receipt, the original bill of sale and all contact information (name, address,
telephone number and email address). To begin the warranty process, the
original purchaser must email R-SE’s warranty department.
During this warranty term, and upon the original purchaser’s valid exercise of
this warranty, R-SE shall, at its option, repair or furnish a replacement
product in the event the original product is deemed by R-SE to be defective.
R-SE’s sole liability shall be for repairing or replacing the product, but
R-SE may refund the purchase price at its sole discretion and option. The
original purchaser is responsible for prepayment of all shipping and/or
transportation charges with respect to the exercise of this warranty. The
product may change without notice. In the event of a product change, R-SE has
no obligation to upgrade or modify any older generation product.
THE WARRANTY SET FORTH HEREIN IS THE ONLY WARRANTY COVERING THE PRODUCT. NO
OTHER WARRANTY EXISTS, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE.
No retailer, reseller, dealer, agent or employee is authorized to make any
modifications, extensions, amendments or additions to this warranty.
This warranty shall be void in its entirety if R-SE determines that the
product installation was modified, changed, altered, customized or in any way
used other than as instructed. Installation of the product without strictly
adhering to the installation instructions shall void this warranty.
Installation must be on the proper vehicle or warranty is void.
R-SE SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES, UNDER ANY LEGAL THEORY AND/OR UNDER ANY CIRCUMSTANCE WHATSOEVER. IN
ANY EVENT, ANY DAMAGES IN ANY SITUATION SHALL BE LIQUITADED DAMAGES AND MAY
NOT EXCEED THE RETAIL PRICE OF THE PRODUCT. R-SE SHALL NOT BE LIABLE FOR ANY
LOSS, DAMAGE OR INJURY DIRECTLY OR INDIRECTLY ARISING FROM THE USE OF OR
INABILITY TO DETERMINE THE USE OF THE PRODUCT. THE ORIGINAL PURCHASER IS
RESPONSIBLE TO DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED USE,
PRIOR TO USING THE PRODUCT, AND THE ORIGINAL PURCHASER ASSUMES ALL
RESPONSIBILITY AND RISK IN CONNECTION THEREWITH.”
PATENT INFORMATION:
This product is covered by multiple US issued patents.
PAT US 9,771,024 B2
PAT US 8,833,781B2
PAT US D718,1955
For Tech Support:
Warranty@rockslideengineering.com
435-752-4580
8 A.M.—5 P.M. MST
ROCKSLIDEENGINEERING.COM
NEED ASSISTANCE?
435.752.4580
REVISED 5/9/2022
Documents / Resources
| ROCK
SLIDE JL, JT Light
Cowl
[pdf] Installation Guide
AS-WS-200, AS-WS-201, AS-WS-210, AS-WS-211, JL JT Light Cowl, JL Light Cowl,
JT Light Cowl, Light Cowl, Light, Cowl
---|---
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>