MOXA MDS-G4000 Series MDS-G4000-L3 Gigabit Module Managed Ethernet Switches Installation Guide

MOXA MDS-G4000 Series MDS-G4000-L3 Gigabit Module Managed Ethernet

Switches

Package Checklist

Moxa’s MDS-G4000/MDS-G4000-L3 Series industrial modular DIN-rail switch is shipped with the following items. If any of these items are missing or damaged, please contact your customer service representative for assistance.

•  1 MDS-G4000 or MDS-G4000-L3 Series switch
•  RJ45-to-RS-232 9-pin female console cable
•  2 protective caps for unused ports
•  Pre-installed DIN-rail kit
  •  MDS-G4012 and MDS-G4012-L3: x 1
  •  MDS-G4020 and MDS-G4020-L3: x 2
  •  MDS-G4028 and MDS-G4028-L3: x 2
•  Quick installation guide (printed)
•  Substance Disclosure Table
•  Product Certificate of Quality Inspection (Simplified Chinese)
•  Product Notices (Simplified Chinese)
•  Warranty card

NOTE
You can find information and software downloads on the relevant product pages located on Moxa’s website: www.moxa.com 

Default Settings

•  IP address: 192.168.127.253
•  Subnet Mask: 255.255.255.0
•  Username: admin
•  Password: moxa

Panel Layouts

1.  System status LEDs (from left to right, top to bottom) STATE, FAULT, MASTER/HEAD, COUPLER/TAIL, and SYNC LED indicators
2.  USB port (Reserved for future use)
3.  Module status
4.  Switch and Control module slot 1 (Embedded)
5.  Ethernet module slot 2
6.  Ethernet module slot 3
7.  Ethernet module slot 4 (For MDS-G4020/28, MDS-G4020/28-L3)
8.  Ethernet module slot 5 (For MDS-G4020/28, MDS-G4020/28-L3)
9.  External power input status from EPS
10.  Ethernet module slot 6 (For MDS-G4028, MDS-G4028-L3)
11.  Ethernet module slot 7 (For MDS-G4028, MDS-G4028-L3)
12.  External power supply input for PoE
13. Redundant power module slot 1
14.  Redundant power module slot 2
15.  RS232 console port with RJ45 interface
16.  Reset button (Pin hole 0.9 mm)
17.  Relay output and Digital Input port
18. Relay output
19. Power input
20.  Grounding screw

Dimensions

MDS-G4012 and MDS-G4012-L3 Series

**Ethernet Modules (Hardware Rev.2.0.0 and

above) DIN-rail Dimensions and Instructions
**

MDS-G4012 and MDS-G4012-L3 Series

1.  Insert the upper lip of the DIN rail into the DIN-rail mounting kit.
2.  Press the device towards the DIN rail until it snaps into place.
3.  Pull down the two latches one by one to release the DIN-rail kit and lift up to remove the device from the DIN rail.NOTE The DIN rail must use the TS35 (15 mm) specification. 
   

Wall-mounting Dimensions and Instructions (Optional:

WK-112-01)

Mounting the switch to a wall requires four screws. The heads of the screws should be between 6.0 to 9.0 mm in diameter, and the diameter of screw thread should be between 3.5 to 4 mm, as shown in the figure on the right. Use the switch with the wall-mounting kit attached as a guide to mark the correct locations of the eight screws.

Rack-mounting Dimensions and Instructions (Optional: RK-3U-01)
The rack mount kit is designed for two MDS-G4028 or MDS-G4028-L3 products .

1.  Assemble the right and left part of the kit (indicated with No. 1 in the diagram) with four screws each.
2.  Assemble the part of the rack kit (indicated with No. 2 in the diagram) with eight screws in order to combine two MDS-G4028 or MDS-G4028-L3 products.

Rack Mount Rear View

Matters That Require Attention

1.  Elevated Operating Temperature: If installed in a closed or multi-unit rack assembly, the operating ambient temperature of the rack environment may be greater than room temperature. Therefore, consideration should be given to installing the equipment in an environment compatible with the maximum ambient temperature (Tma) specified by the manufacturer.NOTE In order to ensure reliable operations, please make sure the operating temperature of the environment does not exceed the spec. When mounting a rack-mounted switch with other operating units in a cabinet without forced ventilation, it is recommended that 1U of space is reserved between each rack-mounted switch and/or device.
2. Required Air Flow: Installation of the equipment in a rack should be such that the amount of air flow required for safe operation of the equipment is not compromised.NOTE The optimal keep-out zone is 50 mm for the top, bottom, left, and right side of the device.
3.  Mechanical Loading: Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading.
4.  Circuit Overloading: Consideration should be given to the connection of the equipment to the supply circuit and the effect that overloading of the circuits might have on overcurrent protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this concern.
5.  Reliable Grounding: Reliable grounding of rack-mounted equipment should be maintained. Particular attention should be given to supply connections other than direct connections to the branch circuit (e.g. use of power strips).

ATTENTION
Be sure to disconnect the power cord before installing and/or wiring your Ethernet Switch. Calculate the maximum possible current in each power wire and common wire. Observe all electrical codes dictating the maximum current allowable for each wire size. If the current goes above the maximum ratings, the wiring could overheat, which can cause serious damage to your equipment.

Connecting the Power Inputs

The MDS-G4000 and MDS-G4000-L3 Series support 4 types of power supply:

•  PWR-HV-P48: one 110/220 VAC/VDC (90 to 264 VAC, 88 to 300 VDC), one 48 VDC PoE power input for PoE+ ports.
•  PWR-LV-P48: one 24/48 VDC (18 to 72 VDC), one 48 VDC PoE power input for PoE+ ports.
•  PWR-HV-NP: one 110/220 VAC/VDC (90 to 264 VAC, 88 to 300 VDC) power input.
•  PWR-LV-NP: one 24/48 VDC (18 to 72 VDC) power input.For the PWR-HV-P48, the 110/220 VAC/VDC power supplies provide power to the switch. Separate 48 VDC power supplies are required to provide power to all PoE+ ports (50 to 57 VDC is recommended for IEEE 802.3at devices. The max. PoE output from an external power supply is 720 W when the operating temperature is under 60°C; 360 W when the operating temperature is under 75°C.).For the PWR-LV-P48 models, the 24/48 VDC power supplies provide power to the switch. Separate 48 VDC power supplies are required to provide power to all PoE+ ports (50 to 57 VDC is recommended for IEEE 802.3at devices. The max. PoE output from an external power supply is 720 W when the operating temperature is under 60°C; 360 W when the operating temperature is under 75°C.). For the PWR-HV-NP, the 110/220 VAC/VDC power supplies provide power to the switch.For the PWR-LV-NP, the 24/48 VDC power supplies provide power to the switch.

Power Terminal Blocks
The connection for power input and PoE external power supply is on the power modules.

1.  Insert the neutral/line (L/N/Ground) AC wires into the terminals.

2.  Insert the terminal block connector into the terminal block receptor.

3. Insert the negative/positive (-/+) DC wires into the terminals.

4. nsert the terminal block connector prongs into the terminal block receptor.

PoE Power Terminal Blocks

1.  Insert the negative/positive DC wires into the -/+ terminals, respectively.
2.  Insert the terminal block connector prongs into the terminal block receptor.NOTE In order to have higher levels of protection against surge, it is suggested to install a surge protector in front of the power input of the PoE powered device so that it is suitable for use in IEC 61850 conditions. NOTE When wiring the power input, we suggest using the cable type – AWG (American Wire Gauge) 16 (1.31 mm2) and the corresponding pin type cable terminals. The rated temperature of wiring should be at least 105°C. NOTE When two power units are installed on the switch, both power units will be activated simultaneously, which will enable power redundancy. NOTE The reverse power input connection will not activate the device or PoE input. In addition, the PoE will only activate when the external power supply is installed on the same power unit.

Wiring the Relay Contact

Each power module has one relay output that can provide two types of relay output. Refer to the table below for detailed information.The relay contact is used to detect user-configured events. Two wires are attached to the relay pins with normally close and normally open options.

FAULT:
The relay contact of the 3-pin terminal block connector is used to detect user-configured events. The module provides normally open and normally closed circuits depending on what the user chooses. For pin definitions refer to the table below.

NOTE When wiring the relay contact, we suggest using the cable type – AWG (American Wire Gauge) 16-21 (1.31-0.412 mm2) and the corresponding pin type cable terminals. The rated temperature of wiring should be at least 105°C.

Digital Input/Output

Digital Output
1 relay output with current carrying capacity of 2 A  30 VDC
Digital Input
1 digital output with the same ground, but electrically isolated from the electronics

•  +13 to +30 V for state 1
•  -30 to +1 V for state 0
•  Max. input current: 8 mA

Installing and Removing the Ethernet Modules
The Ethernet modules are hot-swappable for the same module type. You have the option to mount or remove the Ethernet module while the device is operating.When performing a cold start, you cannot remove and insert a module before booting up as it will cause the module to initially fail. The default module is 4GTX, if it is the first time you are mounting a 4TX, PoE, or SFP module, please reboot the switch after inserting it. The hot-swappable function, as defined above, will only work after the device is rebooted for the first time.If a different model type module is changed on the same slot, itis recommended to reconfigure the settings or reset the device to default settings after rebooting the switch.

To install an Ethernet module:

1.  Insert the Ethernet module straight into the slot.
2.  Fasten the module to the device by tightening the 2 screws. The tightening torque is 3.5 kgf-cm (0.35 Nm).

To remove an Ethernet module:

1.  Loosen the 2 screws of the module.
2.  Pull the module out of the slot.
3.  Insert the dummy module into the slot in order to have better protection against dust and EMI.
4.  Fasten the dummy module using 2 screws. The tightening torque is 4 kgf-cm (0.4 Nm).

Installing and Removing the Power Modules

The power supply units are hot-swappable when both power modules are installed. You have the option to mount or remove the power supply units while the device is operating. To install a power module:

1.  Insert the power unit straight into the slot
2.  Fasten the unit to the device by tightening the 2 screws. The tightening torque is 3.5 kgf-cm (0.35 Nm)

RS-232 with RJ45 Interface Console Connection

The switch has an RS-232 serial console with an RJ45 interface. Use a Moxa 9-pin female console cable to connect to your PC’s COM port (or via USB-to- Serial converters or hubs). You can then use a console terminal program, such as Moxa’s PComm Terminal Emulator, to access the console configuration utility of the switch.RS-232 Setup:

•  Baud rate: 115,200
•  Data Bits: 8
•  Parity: None
•  Stop Bits: 1
•  Terminal Type: VT100

USB Connection
The USB connection is reserved for functions that may be required in the future.

The Reset Button (Diameter 0.9 mm)
The reset button can perform two functions. One is to reset the switch to factory default settings and the other is to reboot the switch if the button has been depressed and release immediately.

Reset to Factory Default Settings
Depress the Reset button for five seconds to load the factory default settings. Use a pointed object, such as a straightened paper clip or needle (the diameter must not exceed 0.9 mm), to depress the Reset button. When you do so, the STATE LED will start to blink about four times per second. Continue to depress the STATE LED until it begins blinking more rapidly; this indicates that the button has been depressed for five seconds and you can release the Reset button to load factory default settings.NOTE DO NOT power off the switch when loading default settings.

LED Indicators

The function of each LED is described in the table below.

System LEDs

STA (STATE)

|

Green

| On| Normal operation.
Blinking| 1. The system is booting up.
Off| N/A
Red| On| The system failed to initialize.

FLT (FAULT)

|

Red

| On| 1.  Switch failed to initialize.

2.  EEPROM information error.

Blinking| When the switch boots up and the firmware loads to memory.
Off| The system is operating normally.

M/H (MSTR/ HEAD)

|

Green

| On| When the switch is the Master/Head

of Turbo Ring/Turbo Chain.

Blinking

| When the switch is Ring Master/Head of Turbo Ring/Turbo Chain and the Turbo Ring/Turbo Chain is broken.

Off

| When the switch is not the Master/Head of this Turbo

Ring/Turbo Chain.

C/T (CPRL/TAIL)

|

Green

|

On

| 1.  When the switch enables the coupling function to form a back-up path, or

2.  When the switch is the tail of

Turbo Chain.

Blinking

| This is the switch that enables Turbo Chain, but the Turbo Chain function is not working.
Off| When the switch disables the coupling or tail role of Turbo Chain.

SYNC

(Reserved)

|

Amber

| On| The PTP function is enabled.
Blinking| The switch receives sync packets.
Off| The PTP function is disabled.
Green| On| The PTP function has successfully converged.

System LED (Except PWR)

|

Green/ Amber/ Red

|

Blinking

| The switch is being discovered/located by the locator function. The system LEDs include the STA, FLT, M/H, C/T, and SYNC LEDs.
LED| Color| State| Description
---|---|---|---

MS

(Module State)

| ****

Green

| On| Normal operation.
Blinking| This module is booting up.
Off| The module is out of service.

Red

| ****

On

| 1.  The module failed to initialize.

2.  A module designed for a different model was inserted.

Copper (10/100/

1000Mbps)

| ****

Green

| On| When the port is active and links on

1,000 Mbps.

Blinking| When the port’s data is being transmitted at 1,000 Mbps.
Off| When the port is inactive or link

down.

Amber

| On| When the port is active and links on

10/100 Mbps.

Blinking| When the port’s data is being transmitted at 10/100 Mbps.
LED| Color| State| Description
---|---|---|---

MS

(Module State)

| ****

Green

| On| Normal operation.
Blinking| This module is booting up.
Off| The module is out of service.

Red

| ****

On

| 1.  The module failed to initialize.

2.  A module designed for a different model was inserted.

Copper (10/100

Mbps)

| ****

Green

| On| When the port is active and links on

at 100 Mbps.

Blinking| When the port’s data is being transmitted at 100 Mbps.
Off| When the port is inactive or link

down.

Amber

| On| When the port is active and links on

10 Mbps.

Blinking| When the port’s data is being transmitted at 10 Mbps.
Off| When the port is inactive or link

down.

Copper (10/100/

1000Mbps)

| ****

Green

| On| When the port is active and links on

1,000 Mbps.

Blinking| When the port’s data is being

transmitted at 1,000 Mbps.

Off| When the port is inactive or link down.

Amber

| On| When the port is active and links on

10/100 Mbps.

Blinking| When the port’s data is being transmitted at 10/100 Mbps.
Off| When the port is inactive or link

down.

SFP (100/1000

Mbps)

| ****

Green

| On| When the port is active and links on

1,000Mbps.

Blinking| When the port’s data is being

transmitted at 1,000 Mbps.

Off| When the port is inactive or link down.

Amber

| On| When the port is active and links on

100 Mbps.

Blinking| When the port’s data is being transmitted at 100 Mbps.
Off| When the port is inactive or link

down.

MS

(Module State)

| ****

Green

| On| Normal operation.
Blinking| The module is booting up.
Off| This module is out of service.

Red

| ****

On

| 1. The module failed to initialize.

2.  A user inserted a module designed for a different model.

3. When performing a cold start, the module was removed and inserted

before initialization was complete.

EPS

(External Power Supply for PoE module)

| ****

Amber

| On| Normal operation.

Off

| ****

No external power supply for PoE.

Copper (10/100

Mbps)

| ****

Green

| On| When the port is active and links on

100 Mbps.

Blinking| When the port’s data is being transmitted at 100 Mbps.
Off| When the port is inactive or link

down.

Amber

| On| When the port is active and links on 10 Mbps.
Blinking| When the port’s data is being transmitted at 10 Mbps.
Off| When the port is inactive or link

down.

Copper (10/100/

1000Mbps)

| ****

Green

| On| When the port is active and links on

1,000 Mbps.

Blinking| When the port’s data is being

transmitted at 1,000 Mbps.

Off| When the port is inactive or link

down.

Amber

| On| When the port is active and links on 10/100Mbps.
Blinking| When the port’s data is being

transmitted at 10/100 Mbps.

Off| When the port is inactive or link

down.

PoE/PoE+

| ****

Green

| On| When the port is connected to IEEE 802.3at powered device (PD).

Off

| 1. When the power is not being supplied to a powered device (PD), or

2.  The port is not connected to an

IEEE 802.3at standard PD.

Amber

| On| When the port is connected to IEEE 802.3af powered device (PD).
Blinking| The PoE power has been shut off because of low power budget.

Red

| On| Powered device (PD) detection

failure.

Blinking| When detecting over current or short circuit on the powered Device (PD).
LED| Color| State| Description
---|---|---|---
EPS (External Power Supply)| ****

Amber

| On| External power is being supplied to the module’s EPS input.
Off| No external power supply for PoE.

PWR

| ****

Amber

| On| Power is being supplied to the module’s power input.
Off| Power is not being supplied to the

module’s power input.

PWR

| ****

Amber

| On| Power is being supplied to the module’s power input.
Off| Power is not being supplied to the

module’s power input.

Specifications

Interface

Gigabit Ethernet| 4-ports 10/100/1000BaseT(X)
Console Port| RS-232 console with an RJ45 interface
LED Indicators| PWR, EPS, STATE, SYNC, FAULT, MSTR/HEAD, CPLR/TAIL
Relay Output| 2 A @ 30 VDC
Power Requirements
Input Voltage| PWR-HV-P48:

110/220 VDC, 110 VAC, 60 Hz, 220 VAC, 50 Hz,

PoE: 48 VDC

PWR-LV-P48: 24/48 VDC PoE: 48 VDC

PWR-HV-NP:

110/220 VDC, 110 VAC, 60 Hz, 220 VAC, 50 Hz

PWR-LV-NP: 24/48 VDC

Operating Voltage| PWR-HV-P48:

88 to 300 VDC, 90 to 264 VAC, 47 to 63 Hz, PoE: 46

to 57 VDC

PWR-LV-P48: 18 to 72 VDC (24/48 VDC for

hazardous location), PoE: 46 to 57 VDC (48 VDC for hazardous location)

PWR-HV-NP :

88 to 300 VDC, 90 to 264 VAC, 47 to 63 Hz

PWR-LV-NP :18 to 72 VDC

Power Consumption (without modules consumption)| When using PWR-HV-P48:

110 VDC: 12.43 W

220 VDC: 12.87 W

110 VAC: 13.42 W

220 VAC: 14.08 W

When using PWR-LV-P48:

24 VDC: 12.67 W

48 VDC: 13.2 W

Power Consumption of module| LM-7000H-4GTX: 3.63 W

LM-7000H-4GPoE: 3.8 W

LM-7000H-4GSFP: 4.8 W

LM-7000H-4TX: 1.85 W

LM-7000H-4PoE: 1.85 W

---|---
Input Current (without modules consumption)| When using PWR-HV-P48 /PWR-HV-NP:

110 VDC: 0.11 A

220 VDC: 0.06 A

110 VAC: 0.29 A

220 VAC: 0.18 A

When using PWR-LV-P48/PWR-LV-NP:

24 VDC: 0.53 A

48 VDC: 0.28 A

Peak Inrush Current| PWR-HV-P48/PWR-HV-NP:

110 VAC: < 10 A (t > 0.1 ms)

220 VAC: < 20 A (t > 0.1 ms) PWR-LV-P48/PWR-LV-NP: 24 VDC: < 5 A (t > 0.1 ms)

48 VDC: < 10 A (t > 0.1 ms)

Maximum PoE Power Output per

Port

| 36 W
Total PoE Power Budget| Max. 360 W (with one power supply) for total PD consumption at 48 VDC input for PoE systems Max. 360 W (with one power supply) for total PD consumption at 53-57 VDC input for PoE+ systems Max. 720 W (with two power supplies) for total PD consumption at 48 VDC input for PoE systems Max. 720 W (two powers) for total PD consumption

at 53-57 VDC input for PoE+ systems

Overload Current

Protection

| Present
Reverse Polarity

Protection

| Present
Physical Characteristics
Ingress Protection Rating| IP40 (This rating will only be achieved when the relay output terminal block and all modules are installed.)
Dimensions| MDS-G4012/MDS-G4012-L3 Series: 134 x 115 x 163.25 mm

MDS-G4020/ MDS-G4020-L3 Series: 176 x 115 x 163.25 mm

MDS-G4028/MDS-G4028-L3 Series:

218 x 115 x 163.25 mm

Weight| MDS-G4012/MDS-G4012-L3 Series: 2.00 kg (4.41 lb)

MDS-G4020/MDS-G4020-L3 Series: 2.50 kg (5.51 lb)

MDS-G4028/MDS-G4028-L3 Series: 2.84 kg (6.26 lb)

LM-7000H-4GSFP: 0.3 kg (0.66 lb)

LM-7000H-4GTX: 0.24 kg (0.53 lb)

LM-7000H-4GPoE: 0.31 kg (0.69 lb)

LM-7000H-4TX: 0.24 kg (0.53 lb)

LM-7000H-4PoE: 0.31 kg (0.69 lb)

PWR-HV-P48/PWR-LV-P48: 0.36 kg (0.69 lb)

PWR-HV-NP/PWR-LV-NP: 0.34 kg (0.75 lb)

Installation| DIN-rail mounting: Pre-installed by default Wall mount: WK-112-01 (with optional kit)

19” rack mounting: RK-3U-01 (optional, only for

combining two 28-port models)

---|---
Environmental Limits
Operating Temp.| Standard Temperature Models:

-10 to 60°C (14 to 140°F)

– MDS-G4012, MDS-G4012-L3

– MDS-G4020, MDS-G4020-L3

– MDS-G4028, MDS-G4028-L3

Wide Temperature Models:

-40 to 75°C (-40 to 167°F)

– MDS-G4012-T, MDS-G4012-L3-T

– MDS-G4020-T, MDS-G4020-L3-T

– MDS-G4028-T, MDS-G4028-L3-T

Storage Temp.| -40 to 85°C (-40 to 185°F)
Ambient Relative Humidity| 5 to 95% (non-condensing)
Standards and Certifications
Safety| EN 62368-1, UL 62368-1, IEC 62368-1
EMC| EN 55035/55032
EMI| CISPR 32, FCC Part 15B Class A
EMS| IEC 61000-4-2 ESD: Contact: 8 kV; Air: 15 kV IEC 61000-4-3 RS: 80MHz to 1GHz: 20 V/m

IEC 61000-4-4 EFT: Power: 4 kV; Signal: 4 kV

IEC 61000-4-5 Surge: Power 4 kV; Signal: 4 kV IEC 61000-4-6 CS: 10V

IEC 61000-4-8 PFMF

IEC 61000-4-11 Voltage Dips & Interruptions

Note: For better conductive radiation immunity, it is recommended to use a STP cable and install a surge protector at the PoE power input: EPS.
Rail Traffic| EN 50121-4
Traffic Control| NEMA TS2
Shock| IEC 60068-2-27
Freefall| IEC 60068-2-31
Vibration| IEC 60068-2-6
Hazardous

Location

| Class I Division 2, ATEX
Power Substation| IEC 61850-3, IEEE 1613
Warranty
Warranty Period| 5 years
Details| See www.moxa.com/warranty

Restricted Access Locations

• This equipment is intended to be used in Restricted Access Locations, such as a computer room, with access limited to service personnel or users who have been instructed on how to handle the metal chassis of equipment that is very hot. The location should only be accessible with a key or through a security system.
• External metal parts of this equipment are extremely hot. Before touching the equipment, you must take special precautions to protect your hands and body from serious injury.

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