POLARIS 102075 Tube Bumper Instruction Manual

June 13, 2024
Polaris

POLARIS 102075 Tube Bumper

Product Information:

  • Product: PolARIs Ranger 1000 Tube Bumper
  • Part Number: 102075

Kit Components:

  • 1 x Tubular Rear Bumper (Item #1)
  • 1 x Bumper Bracket (Passenger’s side) (Item #2)
  • 1 x Bumper Bracket (Driver’s side) (Item #3)
  • 4 x Bumper Tube Cap (Item #4)
  • 1 x Hardware Kit (HK-343)

Hardware Kit Components:

  • 6 x 5/16-18 X .75 Carriage Bolt short neck gR5 Black (Item

    5.1)

  • 8 x 5/16-18 X .75 Hex Bolt Flange gR5 serrated (Item #5.2)

  • 14 x 5/16-18 Hex nut Flange nylock gR5 (Item #5.3)

  • 2 x 5/16-18 X .75 Hex Bolt Flange Thread Cutting (Item

    5.4)

  • 2 x 1/4-20 X .75 Hex Bolt Flange (not Used) (Item #5.5)

Product Usage Instructions:

  1. Note: Make sure all hardware needed to complete this mount is in the package. Thoroughly read through and understand the instructions before installing.
  2. Each step must be mirrored on both sides of the machine.
  3. Assemble the bumper tube caps (4) as shown in the Exploded Diagram.
  4. Hold the Passenger side Bumper Bracket (2) in place outside the bed hinge and use bolts (5.2) and nuts (5.3) to bolt the brackets to the bed hinge as shown in Figure 1. Repeat this step for the Driver side Bumper Bracket (3). Use 4 bolts per side. Once both Bumper Brackets are in place, use the 5/16 self-tapping screw (5.4) to secure the rear portion of the Bumper Brackets. This screw should be hand tightened only or it could strip out. See Figure 1.
  5. Set the rear bumper (1) onto bumper brackets (2 & 3) and secure it on the Passenger’s side using carriage bolts (5.1) and nuts (5.3) as shown in Figure 2.
  6. Tighten all hardware evenly.

Note: Please refer to the provided figures for visual guidance during the installation process.

PRODUCT IDENTFICATION

Kit Components

Kit Components:

Item #| Qty.| Description| Item #| Qty.| Description
1| 1| Tubular Rear Bumper| 5.1| 6| 5/16”-18 X .75 Carriage Bolt short neck gR5 Black
2| 1| Bumper Bracket (Passenger’s side)| 5.2| 8| 5/16”-18 X .75 Hex Bolt Flange gR5 serrated
3| 1| Bumper Bracket (Driver’s side)| 5.3| 14| 5/16”-18 Hex nut Flange nylock gR5
4| 4| Bumper Tube Cap| 5.4| 2| 5/16”-18 X .75 Hex Bolt Flange Thread Cutting
5| 1| Hardware Kit (HK-343)| 5.5| 2| 1/4”-20 X .75 Hex Bolt Flange not Used

INSTALLATION INSTRUCTIONS

Note: Make sure all hardware needed to complete this mount is in the package. Thoroughly read through and understand the instructions before installing.

  1. each step must be mirrored on both sides of the machine.
  2. Assemble bumper tube caps (4) as shown in the Exploded Diagram.
  3. Hold the Passenger side Bumper Bracket (2) in place outside the bed hinge and use bolts (5.2) and nuts (5.3) to bolt the brackets to the bed hinge as shown in Figure 1. Repeat this step for the Driver side Bumper Bracket (3). Use 4 bolts per side.
  4. once both Bumper Brackets are in place, use the 5/16” self tapping screw (5.4) to secure the rear portion of the Bumper Brackets. This screw should be hand tightened only or you could strip it out. see Figure 1.
  5. set rear bumper (1) onto bumper brackets (2 & 3) and secure using carriage bolts (5.1) and nuts (5.3) as shown in Figure 2.
  6. Tighten all hardware evenly.

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