VONROC IW502DC Cordless Impact Wrench Instruction Manual

VONROC IW502DC Cordless Impact Wrench

Product Information:

• Product Name: Cordless Impact Wrench 20V Model
• Numbers: IW502DC / S_IW502DC S2_IW502DC / S3_IW502DC Manufacturer:
• Vonroc Website: www.vonroc.com

Product Usage Instructions

1. Safety Instructions:
   • Read the enclosed safety warnings, additional safety warnings, and instructions carefully before using the product.
   • Failure to follow the safety warnings and instructions may result in electric shock, fire, and/or serious injury.
   • Save the safety warnings and instructions for future reference.
2. Symbols Used: The user manual and product may contain the following symbols:
   • Denotes risk of personal injury, loss of life, or damage to the tool in case of nonobservance of the instructions.
   • Risk of electric shock.
   • Variable electronic speed.
   • Rotation, left/right.
   • Do not use in rain.
   • Indoor use only.
   • Time-lag miniature fuse-link.
   • Max temperature 45C.
   • Do not throw the battery into fire.
   • Do not throw the battery into water.
   • Wear eye protection.
   • Wear hearing protection.
   • Do not dispose of the product in unsuitable containers.
   • Separate collection for Li-ion battery.
   • The product is in accordance with applicable safety standards in European directives.
3. Work Area Safety:
   • a) Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
   • b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite the dust or fumes.
   • c) Keep children and bystanders away while operating a power tool. Distractions can cause loss of control.
4. Electrical Safety:
   • a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
   • b) Avoid body contact with grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
5. Personal Safety:
   • a) Stay alert, watch what you are doing, and use common sense when operating the product.
   • b) Do not overreach. Keep proper footing and balance at all times. This enables better control of the product in unexpected situations.
6. Power Tool Use and Care:
   • a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will perform better and safer at the rate for which it was designed.
   • b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   • c) Disconnect the plug from the power source and/or remove the battery pack before making any adjustments, changing accessories, or storing power tools. Taking these preventive safety measures reduces the risk of accidental starting.
7. Battery Tool Use and Care:
   • a) Recharge only with the charger specified by the manufacturer.
   • b) A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
   • c) Use power tools only with specifically designated battery packs. The use of any other battery packs may create a risk of injury and fire. Note: For detailed instructions on specific operations and maintenance, please refer to the complete user manual available on the manufacturer’s website. Please ensure to follow all safety instructions and guidelines provided by the manufacturer to ensure safe and proper usage of the Cordless Impact Wrench 20V.

SAFETY INSTRUCTIONS

Read the enclosed safety warnings, the additional safety warnings and the instructions. Failure to follow the safety warnings and the instructions may result in electric shock, fire and/or serious injury. Save the safety warnings and the instructions for future reference.
The following symbols are used in the user manual or on the product:

• Read the user manual.
• Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instructions in this manual.
• Risk of electric shock.
• Variable electronic speed.
• Rotation, left/right.
• Do not use in rain.
• Indoor use only.
• Class II machine – Double insulation – You don’t need any earthed plug.
• Time-lag miniature fuse-link.
• Max temperature 45⁰C.
• Do not throw the battery into fire.
• Do not throw the battery into water.
• Wear eye protection.
• Wear hearing protection.
• Do not dispose of the product in unsuitable containers.
• Separate collection for Li-ion battery.
• The product is in accordance with the applicable safety standards in the European directives.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

• Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi-tions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel-lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of chil-dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, tak-ing into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

•  se power tools only with specifically design-ated battery packs. Use of any other battery packs may create a risk of injury and fire.

• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.

• Do not expose a battery pack or tool to fire
  or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion. NOTE The temperature „130 °C“ can be replaced by the temperature „265 °F“.

• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
• If the supply cord of the charger is damaged, it must be replaced by the manufacturer, its ser­vice agent or similarly qualified persons in order to avoid a hazard.

ADDITIONAL SAFETY WARNINGS FOR IM- PACT WRENCHES

1. Hold the power tool by insulated gripping surfa­ces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.

3. Check the impact socket carefully for wear, cracks or damage before installation.

4. Hold the tool firmly.

5. Brace the tool properly before use. This tool produces a high output torque and without properly bracing the tool during operation, loss of control may occur resulting in personal injury.

6. Keep hands away from rotating parts.

7. Do not touch the impact socket, bolt, nut or the workpiece immediately after operation. They may be extremely hot and could burn your skin.

8. Always wait until the power tool has come to a complete stop before placing it down. The application toolcan jam and cause you to lose control of the power tool.

9. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
   The proper fastening torque may differ depen­ding upon the kind or size of the bolt. Check the torque with a torque wrench.

10. Make sure there are no electrical cables, water pipes, gas pipes etc. that could cause a hazard if damaged by use of the tool. Use suitable de-tectors to determine if there are hid-den supply lines or contact the local utility company for assistance.

SAFETY WARNINGS FOR BATTERY

• Do not open the battery. Danger of short- circuiting.
• Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
• In case of damage and improper use of the bat­tery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate the respiratory system.
• Use the battery only in conjunction with your Vonroc product. This measure alone protects the battery against dangerous overload.
• The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit can occur and the battery can burn, smoke, explode or overheat.

SAFETY WARNINGS FOR CHARGER

Intended use
Charge only CD801AA and CD803AA type rechargeable Battery packs with the charger. Other types of bat-teries may burst causing personal injury and damage.

• The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of expe­rience and knowledge, unless they have been given supervision or instruction.
• Children being supervised not to play with the appliance.
• Do not recharging non­rechargeable batteries!
• During charging, batteries must be placed in the well ventilated area!

Electrical safety
Always check that the voltage of the power supply corresponds to the voltage on the rating plate.

• Do not use the machine if the mains cable or the mains plug is damaged.
• Only use extension cables that are suitable for the power rating of the machine with a minimum thickness of 1.5 mm2. If you use an extension cable reel, always fully unroll the cable.

MACHINE INFORMATION

Intended use
The machine is intended for driving in and loose-ning screws and bolts as well as for tightening and loosening nuts whilst adhering to the technical data. Main purpose environment is in the automotive sector, for metal construction or roofing work. The device is not intended for drilling.

TECHNICAL SPECIFICATIONS

This manual has been drawn up for different sets / article numbers. Check the corresponding article number in below specifications table for the correct composition and contents of your set.

Machine information

Rated voltage| 20V
Chuck| 1/2” square chuck
Torque 1st setting| 100Nm
Torque 2nd setting| 200 Nm
Torque 3rd setting| 300 Nm
Torque 4rd setting (max)| 400 Nm
Weight| 1,8 kg
No-load speed| 0-2300/min
No-load impact rate| 0-3000/min
Sound pressure level LPA| 87.64.8 dB(A) K=3 dB(A)
---|---
Sound power level LWA| 97.64 dB(A), K=3dB(A)
Vibration| 7.41 m/s2 K=1.5 m/s2
Model No.| CD801AA
---|---
Battery Type| Lithium-Ion
Voltage| 20V
Capacity| 2.0 Ah
Recommended charger| CD802AA
Weight| 0.3 kg
Model No.| CD802AA
---|---
Charger input| 220-240V, 50Hz 0.4A
Charger output| 21V           2.5A
Charging time 2Ah battery| 60 minutes
Charging time 4Ah battery| 120 minutes
Recommended batteries| CD801AA, CD803AA
Weight| 0.36 kg
Model No.| CD803AA
---|---
Battery Type| Lithium-Ion
Voltage| 20V
Capacity| 4.0 Ah
Recommended charger| CD802AA
Weight| 0.65 kg

Only use the following batteries of the VONROC VPOWER 20V battery platform. Using any other bat-teries could cause serious injury or damage the tool. CD801AA 20V, 2Ah Lithium-Ion
CD803AA 20V, 4Ah Lithium-Ion
The following charger of the can be used to charge these batteries.
CD802AA Quick charger
The batteries of the VONROC VPOWER 20V battery platform are interchangeable with all the VONROC VPOWER 20V battery platform tools.
Vibration level
The vibration emission level stated in this instruction manual has been measured in accordance with a standardized test given in EN 62841; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned.

• Using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level.
• The times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level.

Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.

DESCRIPTION

The numbers in the text refer to the diagrams

1. Machine

2. Battery

3. Battery unlock button

4. Work light

5. On / off switch

6. 1/2” (12,7 mm) square chuck

7. Direction switch

8. 8a. Torque selection button
   8b. Torque selection LED indicator

9. Belt hook

10. Battery LED indicators button

11. Battery LED indicators

12. Charger

13. Charger LED indicators

ASSEMBLY

Before any work on the power tool, remove the battery.
The battery must be charged before first use.

Inserting the battery into the machine (Fig. B)

Ensure that the exterior of the battery is clean and dry before connecting to the charger or machine.

1. Insert the battery (2) into the base of the machi-ne as shown in Fig. B.
2. Push the battery further forward until it clicks into place.

Removing the battery from the machine (Fig. B)

1. Push the battery unlock button (3).
2. Pull the battery out of the machine like shown in Fig. B.

Checking the battery charging status (Fig. C)

• To check the battery charge status, push the button (10) on battery shortly.
• The battery has 3 lights indicating the charge level, the more lights that burn, the more char-ge the battery has left.
• When the lights are not burning it means the battery is empty and must be charged immedia-tely.

Charging the battery with the charger (Fig. C)

1. Take the battery (2) from the machine.
2. Turn the battery (2) to upside down position and slide it onto the charger (12) as shown in Fig. C.
3. Push the battery until it is fully pushed into the slot.
4. Plug the charger plug into an electrical outlet and wait for a while. The LED indicators on the charger (13) will lighten up and show the char-ger status.

The charger has 2 LED indicators (13) which indi­cate the status of the charging process:

Off

| ****

On

| Standby mode:

–  No battery is inserted or,

–  Battery inserted but charging has

finished

On| Off| Battery charging in progress

• Fully charging the 2Ah battery may take up to 60 minutes.
• Fully charging the 4Ah battery may take up to 120 minutes.

After the battery is fully charged remove the charger plug from the outlet and remove the battery from the charger.
When the machine is not being used over a longer period of time it is best to store the battery in charged condition.

Removing and mounting accessories

Use only 1/2” (12,7 mm) impact accessories. Non-impact accessories may break and cause a hazardous condition. Inspect accessory prior to use to ensure that it contains no cracks.

• Turn off the machine
• Move the direction reversing switch (7) to the middle position to lock the movement of the on/off switch.
• Remove socket from chuck (6), if there is one.
• Click the new socket on the chuck (6).
• Check if the socket is properly attached.
• To remove the socket, simply pull it off.

OPERATION

Switching the machine on and off (Fig. A)
The on/off switch (5) is used for activating the machine and adjusting rotation speed.

• Pressing the on/off switch (5) will activate the machine, the further the switch is being pus-hed, the faster the drill will turn.
• Releasing the on/off switch (5) will stop the machine.
• Move the direction reversing switch (7) to the middle position to lock the movement of the on/off switch.

Only lay down the machine when it has stopped running completely. Do not place it on a dusty surface as particles of dust could get into the mechanism.

Adjusting the direction of rotation (Fig. A)

• Set the direction switch (7) to position left in order to drive screws or nuts.
• Set the direction switch (7) to position right in order to remove screws or nuts.

Adjusting torque selection (Fig. E) It is possible to change the maximum torque by four settings. The settings are 100, 200, 300 and 400Nm.

• Pressing the button (8A). The torque is incre-ased and the current selection is indicated by LEDs (8B).
• With each press of the button it will increase. When 400Nm is reached and the button is pres-sed again it starts again at 100Nm.

After removing the battery, the last torque selection is remembered.

Work light (Fig. A)
The machine is equipped with a work light (4) to illuminate the work location.

• It automatically switches on when the on/off switch is being pressed.
• It automatically switches off when the on/off switch is released again.

MAINTENANCE

Before cleaning and maintenance, always switch off the machine and remove the battery pack from the machine.

Clean the machine casings regularly with a soft cloth, preferably after each use. Make sure that the ventilation openings are free of dust and dirt. Re- move very persistent dirt using a soft cloth moiste-ned with soapsuds. Do not use any solvents such as gasoline, alcohol, ammonia, etc. Chemicals such as these will damage the synthetic components.

ENVIRONMENT

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Only for EC countries
Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.

WARRANTY

VONROC products are developed to the highest quality standards and are guaranteed free of defects in both materials and workmanship for the period lawfully stipulated starting from the date of original purchase. Should the product develop any failure during this period due to defective material and/or workmanship then contact VONROC directly.

The following circumstances are excluded from this guarantee:

• Repairs and or alterations have been made or attempted to the machine by unauthorized service centers;
• Normal wear and tear;
• The tool has been abused, misused or improperly maintained;
• Non-original spare parts have been used.

This constitutes the sole warranty made by compa-ny either expressed or implied. There are no other warranties expressed or implied which extend beyond the face hereof, herein, including the im-plied warranties of merchantability and fitness for a particular purpose. In no event shall VONROC be liable for any incidental or consequential damages. The dealers remedies shall be limited to repair or replacement of nonconforming units or parts.
The product and the user manual are subject to change. Specifications can be changed without further notice.

DECLARATION OF CONFORMITY

IW502DC / S_IW502DC / S2_IW502DC, S3_IW502DC – CORDLESS IMPACT WRENCH 20V

We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 8 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations:

IW502DC: EN 62841-1, EN 62841-2-2, EN IEC 55014-1, EN IEC 55014-2, 2006/42/EC, 2014/30/EU, 2011/65/EU
S_IW502DC/S2_IW502DC / S3_IW502DC: EN 62841-1, EN 62841-2-2, EN IEC 55014-1, EN IEC 55014-2, EN 61000-3-2, EN 61000-3-3,EN 60335-1, EN 60335-2-29, EN 62233, 2006/42/EC, 2014/30/EU, 2014/35/EU, 2011/65/EU

Zwolle, 01-01-2023
H.G.F Rosberg
CEO
VONROC • Lingenstraat 6 • 8028 PM Zwolle • The Netherlands
©2022 VONROC
WWW.VONROC.COM
2301-10

References

• VONROC Gereedschap & Tuin artikelen

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