SBI 2100 Insulated Chimney Installation Guide
- August 5, 2024
- SBI
Table of Contents
SBI 2100 Insulated Chimney
Specifications
- Product: 2100 Insulated Chimney All-Fuel Chimney System
- Type: HT
- Standards: UL 103, CAN/ULC S629
Product Information
The 2100 Insulated Chimney is designed to meet the highest safety standards and is suitable for use with all types of fuel. It is essential to follow the installation instructions carefully to ensure proper functionality and compliance with regulations.
Product Usage Instructions
General Specifications
Ensure proper clearances are maintained to combustible materials vcas specified in the manual. Size the chimney system correctly based on your requirements and consider additional factors for optimal performance.
Installation Preparation
Before installation, carefully read through the manual to understand the steps involved. Prepare the installation area, gather all necessary tools and materials, and ensure compliance with local codes and regulations.
Ceiling Supported Installation
Follow the detailed instructions provided in the manual for ceiling supported installation. Ensure proper bracing and support structures are in place to securely hold the chimney system.
Extended Roof Brace Installation
If opting for extended roof brace installation, refer to the specific guidelines outlined in the manual. Properly secure the extended roof brace to maintain stability and safety.
Offset or Elbow Installation
For offset or elbow installation, carefully follow the instructions provided to ensure correct positioning and alignment of components. Proper sealing and insulation are crucial for efficient operation.
Roof Supported Installation
When installing with roof support, make sure to adhere to the recommended procedures for a secure and stable setup. Consider the specific scenarios provided in the manual for guidance.
Exterior Supported Installation
If opting for exterior supported installation, follow the outlined steps for a safe and effective setup. Ensure proper anchoring and support mechanisms are employed.
Maintenance Instructions
Regular maintenance is essential for the longevity and efficiency of the chimney system. Follow the maintenance procedures outlined in the manual, especially if using solid fuel applications.
FAQ
Q: What should I do if I encounter issues during installation?
A: If you face any difficulties during installation or have questions, contact
our customer service at 418-870-1305
for assistance.
“`
DISTRIBUTED BY:
SBI
VENTING DIVISION
2100 insulated chimney
All-Fuel Chimney System
INSTALLATION INSTRUCTIONS
DANGER
A MAJOR CAUSE OF CHIMNEY-RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIRSPACES) TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST
IMPORTANCE THAT THIS 2100 INSULATED CHIMNEY IS INSTALLED ONLY IN ACCORDANCE
WITH THESE INSTRUCTIONS.
This 2100 insulated chimney, type HT, meets the requirements of the UL 103 and
CAN/ULC S629 Standards.
Read through these instructions before beginning your installation. Failure to
install according to these instructions will void the manufacturer’s warranty
and may have an effect on your homeowner’s insurance and UL and ULC Listing
status.
250 De Copenhague Street Saint-Augustin-de-Desmaures, (Québec), Canada, G3A
2H3
418-870-1305
READ AND KEEP THIS MANUAL FOR REFERENCE
Printed in Canada
45655A 2024-05-08
TABLE OF CONTENTS
Certification Plate ……………………………………………………………………………..3
General Information…………………………………………………………………………..4
Codes & Permits ………………………………………………………………………………………………….. 4 Product
Applications……………………………………………………………………………………………… 4
General Specifications ………………………………………………………………………5
Clearances ………………………………………………………………………………………………………….. 5 Sizing the Chimney
System……………………………………………………………………………………. 5 Additional
Considerations………………………………………………………………………………………. 6
Installation Preparation ……………………………………………………………………..6
Equipments, Tools and Hardware …………………………………………………………………………… 6 Approved
Installations …………………………………………………………………………………………… 7 Safety Considerations
…………………………………………………………………………………………… 7 Installation Examples
……………………………………………………………………………………………. 7
Ceiling Supported Installation ……………………………………………………………9
Extended Roof Brace Installation……………………………………………………..15
Offset or Elbow Installation ……………………………………………………………..16
Roof Supported Installation……………………………………………………………..18
Scenario #1 – Cathedral Ceiling Support (Square or Round)……………………………………… 18
Scenario #2 – Roof Support Bracket ………………………………………………………………………. 19
Exterior Supported Installation ………………………………………………………..20
Masonry Fireplace Installation …………………………………………………………23
Factory Built Zero Clearance Fireplace Installation……………………………24
Transition Plate for Chimney Restoration …………………………………………28
Maintenance Instructions…………………………………………………………………29
Warning for Solid Fuel Applications……………………………………………………………………….. 29
Maintenance Procedures……………………………………………………………………………………… 29 Additional
Information………………………………………………………………………………………….. 30
Parts list …………………………………………………………………………………………31
LIMITED LIFETIME WARRANTY ……………………………………………………….35
2
CERTIFICATION PLATE
3
GENERAL INFORMATION
The quality and workmanship of this SBI Venting division 2100 insulated
chimney is reflected in the recognition an accredited laboratory has given
these products. The rigorous UL and ULC testing requirements are your
assurance of consistent quality in materials and manufacturing standards used
for this chimney system. In addition, the industry-leading warranty on the
2100 insulated chimney is a further indication of our confidence in the
quality of these products. This chimney system must be installed, by a
qualified chimney or venting professional, according to these installation and
maintenance instructions. Read through and become familiar with these
installation instructions before installing this product. Failure to follow
these instructions may void the manufacturer’s warranty and the UL and ULC
listing status of this product.
CODES & PERMITS
The criteria for installation must be in conformance with the specifications
contained in the latest version of the NFPA 211 (Standard for Chimneys,
Fireplaces, Vents and Solid Fuel Burning Appliances) and CSA B365
(Installation code for solid-fuel-burning appliances and equipment) and local
or state building codes, whichever has jurisdiction. Contact local building or
fire officials about restrictions and installation inspection in your area. It
may be necessary to obtain permits before installing the chimney system.
ALWAYS CONTACT YOUR LOCAL BUILDING OFFICIAL OR FIRE OFFICIAL REGARDING
PERMITS, RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA.
PRODUCT APPLICATIONS
This 2100 insulated chimney system is intended for use with heating appliances
using solid fuels, oil, gas (natural or propane) and coal. This includes, but
is not limited to, the following appliance types: free-standing wood stoves,
wood stove inserts, fireboxes, fireplaces, furnaces, boilers, stoves, ranges
or water heaters that require a UL 103 or CAN/ULC S629 chimney system. This
2100 insulated chimney is not listed, nor intended, to be installed with
forced draft or positive pressure heating appliances.
4
GENERAL SPECIFICATIONS CLEARANCES
A minimum 2-inch (51 mm) airspace must be maintained between the exterior of
this 2100 insulated chimney system and combustible materials or as established
by factory built supports and firestops. Ensure that building insulation,
electrical wiring and/or any other combustible materials do not violate the
required 2-inch (51 mm) airspace clearance.
The clearance between single wall pipe and unprotected combustible material
must not be less than 18 inches (45,7 cm) in conformance with the latest
version of NFPA 211 or CSA B365. The distance between the vertical single wall
stove pipe and the ceiling may be less than 18-inches (45,7 cm) depending on
the specifications of the finishing support.
Note: Except for the installation in one and two-family dwellings, a factory-
built chimney that extends through any zone above that on which the connected
appliance is located is to be provided with an enclosure having a fire
resistance rating equal to or greater than that of the floor or roof
assemblies through which it passes.
Termination Above the Roof
The termination of this 2100 insulated chimney system must be in accord with
the NFPA 211 codes and CSA B365. This code requires that a chimney terminate
at least 3 feet (0,9 m) above the highest point of contact with the roof and 2
feet (0,6 m) higher than any structure within a 10-foot (3m) radius. The
maximum height of an unsupported chimney above the roof line is 5 feet (1,5
m). Chimney heights greater than 5 feet above the roof line must use an
extended roof brace.
For installing the chimney system in a chase application, the chimney must
extend a minimum of 12-inches (30,5 cm) above the flashing.
SIZING THE CHIMNEY SYSTEM
Always size the chimney liner in accordance with the appliance manufacturer’s
instructions. Keep in mind that the outside diameter will be 2 ½ inches (6,4
cm) larger than the inside diameter.
This 2100 insulated chimney system may be installed to a maximum height of 60
feet (18,3 m).
5
ADDITIONAL CONSIDERATIONS
It is recommended, in colder climates, that exterior mounted chimney systems
are enclosed to help reduce or limit condensation, creosote build-up and poor
draft.
INSTALLATION PREPARATION
EQUIPMENTS, TOOLS AND HARDWARE
Tools: Reciprocating Saw Keyhole Saw Drill Hammer Metal Snips
Plumb Bob Level Tape Measure Caulk Gun Screwdrivers
Equipment: Ladder Safety Glasses Protective Gloves
Hardware: #81 ½” & 2 ½” Screws Framing Nails Roofing Nails High-Temp Sealant Silicone Sealant
2100 chimney system components
Pipe sections; Telescoping sections Adapters for twist lock interlocking;
Elbows 15, 30 and 45 degrees; Elbow support; Tee with cover; Short body tee;
Tee support; Chimney cap; Pipe end cap; Storm collar; Insulated storm collar;
Vented roof flashing; Non-vented roof flashing; Snow wedge; Round or square
ceiling support;
Insulated ceiling support; Square or round extension; Trim plate; Wall
support; Finishing cover;
6
Roof support; Telescoping roof braces; Roof line support; Wall pass-thru; Wall pass-thru extension; Insulated masonry thimble; Firestop radiation shield; Insulated firestop radiation shield; Universal adapter; Insulated adaptor; Anchor plate.
APPROVED INSTALLATIONS
Use of any parts or materials not specified in this installation manual may
not provide a listed system and may void the 2100 insulated chimney warranty.
Do not attempt matching components or pipe sections with another
manufacturer’s products. Do not use damaged or modified parts.
SAFETY CONSIDERATIONS
CAUTION
The ends of the chimney sections, edges of the cap, roof flashings, tee and
other components can be sharp! We strongly recommend the use of gloves during
installation.
INSTALLATION EXAMPLES
Ceiling Supported See page 9
ATTENTION
Watch out for overhead power lines during installation. Be sure to check above
and around the chimney for antennas, power lines, or any other obstacles
before beginning the installation. Be sure that the chimney does not come in
contact with electrical or any other wires.
Roof Supported See page 18
6
Exterior Supported Installation See page 20
Masonry Fireplace Installation See page 23
Factory built Fireplace Installation See page 24
8
CEILING SUPPORTED INSTALLATION
Step 1- Position appliance: Locate appliance in accordance with the appliance
manufacturer’s instructions and clearance specifications. Pay particular
attention to the outlet flue collar of the appliance and endeavor to position
it between the rafters and joists above.
Step 2- Frame ceiling opening: use a plumb bob from the ceiling to the center
of the
appliance outlet flue collar and mark this point on the ceiling above. (Refer
to Table 1 below regarding rough framing dimensions for each chimney
diameter). Mark the ceiling for proper rough opening and cut a hole for the
appropriate ceiling support. Frame rough opening.
Inside Chimney Diameter
Round or Square Ceiling Support
Insulated Square Ceiling Support
Table 1 – Rough Opening Dimensions
6″ 150 mm
7″ 180 mm
12″ x 12″ 305 mm X 305 mm
13″ x 13″ 330 mm X 330 mm
8″ 200 mm
14″ x 14″ 355 mm X 355 mm
10,5″ x 10,5″ 267 mm X 267 mm
11,5″ x 11,5″ 292 mm X 292 mm
12,5″ x 12,5″ 318 mm X 318 mm
9
Wall thimble
Firestop Assemblies
Insulated Attic Radiation Shield
Table 1 – Rough Opening Dimensions (continued)
12″ x 12″ 305 mm X 305 mm
13″ x 13″
14″ x 14″
330 mm X 330 mm 355 mm X 355 mm
12″ x 12″ 305 mm X 305 mm
13″ x 13″
14″ x 14″
330 mm X 330 mm 355 mm X 355 mm
12,5″ x 12,5″ 318 mm X 318 mm
13,5″ x 13,5″
14,5″ x 14,5″
343 mm X 343 mm 370 mm X 370 mm
Step 3- Ceiling Support Installation:
In a multi-story installation, if the chimney passes through an occupied
space, which includes closets and occupied attics, an enclosure must be
constructed around the chimney. The enclosure may be constructed with standard
framing and sheeting materials such as sheet rock or plywood. Be sure to
maintain 2 inches (51 mm) of air space between the chimney and combustibles.
Option 1 – Round or Square Ceiling Support (Standard) may only be used in
flat ceiling applications. Level the Ceiling Support into the rough opening
and secure to the framing using a minimum of three 8-penny nails or three #8 x
1 ½” wood screws per side (at least 12 nails total). Secure the trim collar
using screws supplied with the collar. The bottom of the support must extend
3″(75 mm) or more below the ceiling.
Option 2 – Round or Square Ceiling Support (Tall Style) may be used for
cathedral ceilings and may be used as well for flat ceiling applications.
Level the Ceiling Support into the rough opening and secure to the framing
using a minimum of three 8-penny nails or three #8 x 1 ½” wood screws per side
(at least 12 nails total). Secure the trim collar using screws supplied with
the collar. The bottom section of the support must extend a minimum of
3-inches (75 mm) below the ceiling.
10
Option 3 – Insulated Square Ceiling Support. For installation with an
appliance requiring a 6 inch (150 mm) chimney, in a house with joists spaced
12 inches apart, it is possible to use an Insulated Square Ceiling Support.
Installation is the same as a long, uninsulated square ceiling support. Attach
the finishing collar using the screws provided with the collar.
Note that it is forbidden to install a flashing collar on the Insulated
Ceiling Support when it is used in an enclosure.
The lowest part of the bracket must protrude 3 inches (75 mm) or more below
the finished ceiling.
Step 4- Frame Additional Openings (for multi-story installations):
In a multi-story installation, if the chimney passes through an occupied
space, which includes closets and occupied attics, an enclosure must be
constructed around the chimney. The enclosure may be constructed with standard
framing and sheeting materials such as sheet rock or plywood. Be sure to
maintain 2 inches (51 mm) of air space between the chimney and combustibles.
This is a required step for multi-floor installations where the chimney must
pass through additional ceilings (floors). Using dimensions from Table 1 (page
9), frame out each ceiling (floor) opening above the support box. Use a plumb
bob to assist in locating the corresponding four corners of the opening above.
(If elbows are used to offset an obstruction refer to page 16).
Option 1 – Install a Firestop Radiation Shield at each floor penetration above
the ceiling support. The Firestop Radiation Shield is installed from the
bottom of the ceiling/floor rough opening with the tube section of the
Firestop pointing upwards. Secure the Firestop to the rough opening with a
minimum of one 8-penny nail or one #8 x 1 ½” wood screw at each corner. Adjust
the inner tube of the firestop upward to cover all framing of the
floor/ceiling rough opening. Secure the inner tube to the outer tube using at
least three sheet metal screws.
11
Option 2 – Insulated Square Ceiling Support. For installation with an
appliance requiring a 6 inch (150 mm) chimney, in a house with joists spaced
12 inches apart, it is possible to use an Insulated Square Ceiling Support.
Installation is the same as a long, uninsulated square ceiling support.
Note that it is forbidden to install a flashing collar on the Insulated
Ceiling Support when it is used in an enclosure.
The lowest part of the bracket must protrude 3 inches (75 mm) or more below
the finished ceiling.
Step 5 Attic Insulation Shield Installation. The
purpose of Attic Insulation Shielding is to maintain the required 2-inch (51
mm) airspace clearance from debris, electrical wiring and insulation when the
chimney passes into an attic. This vital step can be accomplished with three
different methods:
Option 1 Use this method when a standard round ceiling support or a Firestop
has been installed in the ceiling below the attic floor. Once the chimney
sections are in place, a storm collar will be fitted around a chimney section.
Slide the storm collar down to fit against the Attic Insulation Shield. This
prevents debris from entering the cavity between the chimney and the Attic
Insulation Shield. The enclosure may be constructed with standard framing and
sheeting materials such as sheet rock or plywood. Be sure to maintain 2 inches
(51 mm) of air space between the chimney and combustibles.
Option 2 – Use this method when insulation against cold is needed. In the
attic opening, use an insulated attic radiation shield (A) and an insulated
flashing collar (B).
1. The insulated attic radiation shield (A) is to be installed from the
bottom of the ceiling / attic opening. The pipe section must be pointing up.
Attach the radiation shield to the rough opening with at least (1) No. 8d nail
or (1) wood screws 8 x 1 ½ inch to each corner.
2. Subsequently, install the insulated flashing collar (B) around the chimney
that exceeds the attic opening. The collar must be secured in place with 4
self-tapping screws # 8 x 1/2 “(C). To do this, fold the 4 mounting tabs and
make sure that the collar is pressed against the isolated section of radiation
shield.
3. Make sure that the flashing collar is pressed against the isolated section
of the attic radiation shield
4. Fasten the clamping nut (D) and make sure it is well fastened to prevent
an excessive opening on top.
12
5. Make sure there is no attic insulation touching the attic radiation shield
higher than the marking that delimits the area provided for the attic
insulation material (E).
Caution: This attic radiation shield cannot be combined with a round or square
ceiling support.
NOTE: It is prohibited to install an attic radiation shield in an occupied
space including closets and occupied attics. For this type of installation,
use a fire stop radiation shield (option 1). It is prohibited to install an
enclosure around the insulated attic radiation shield.
Option 3 – Use this method when installed in a confined space, with a
cathedral ceiling, or when the extension of the insulated firewall is not to
be used. In the attic opening, use an insulated square ceiling support and
insulated flashing collar, sold separately.
1- Insulated ceiling support installs from the top of the ceiling / attic
opening, Attach ceiling bracket to the rough opening with at least (4) n° 8d
nail or (4) No.8 x 1 ½” wood screw on each side (at least 12 nails in total).
2- Next, install the flashing collar around the chimney section that protrudes
beyond the opening of the ceiling support. The collar must be secured in place
with 8 #8 x 1/2″ selfdrilling screws. 3- Make sure that the collar is properly
seated on the insulated section of the ceiling support. 4- Then tighten the
clamping nut to tighten the collar around the chimney. 5- Finally, make sure
there is no material in contact above the engraving that delimits the area
provided for the attic insulation material.
13
Installing an enclosure around the insulated square ceiling support is
prohibited when installed in an attic.
Step 6- The Roof Opening: Use a plumb bob to locate the center of the roof
opening as it
corresponds to the center of the opening below. Mark the location on the
underside of the roof sheeting. Drill a hole using a ¼” bit through the
sheeting and shingles in order to have an exterior visible reference. A
reciprocating saw is helpful in cutting the opening a minimum of 4-inches
(10,2 cm) larger than the chimney’s outside diameter. This maintains the
required minimum of 2-inch (51 mm) airspace clearance around the chimney.
Step 7- Assemble the Chimney: Secure a universal adapter to the first chimney
section.
Slide the first chimney section, female end down, into the ceiling support
assembly being used. Continue installing the sections upwards using a minimum
of three, #8 X ½” selfdrilling screws per joint. Never use over-length screws
that could penetrate the inner lining of the chimney. The final chimney height
should be determined using the specifications found on page 5 under the
heading “Termination Above Roof.”
Step 8- Completing the Top Termination: Ensure that a 2-inch airspace
clearance to
combustible is maintained as the chimney passes through the roof opening. It
is recommended on steep roof slopes or when the chimney height above the roof
exceeds 5 feet (1,5 m), that a roof support bracket is used to assist in
stabilizing and leveling the chimney. Using a level, make sure the chimney is
vertically plumb. Slide the roof flashing over the chimney and place the
flashing under the upper shingles and on top of the lower shingles. Nail the
flashing to the roof along the upper edge and down each side with 1-inch
roofing nails, but do not nail the lower edge. Seal the nail heads with a
water-proof silicone sealant.
Install a storm collar around the chimney and slide down to fit against the
roof flashing. Caulk the joint between the chimney and the storm collar with a
waterproof silicone sealant. If the flashing is ventilated, do not obstruct
ventilating openings. Fit the rain cap to the top of the chimney. Attach by
tightening the clamp band.
14
EXTENDED ROOF BRACE INSTALLATION
If the chimney height extends more than 5 feet (1,5 m) above the roof line an
extended roof brace must be installed. The chimney may not extend more than 5
feet above the extended roof brace. If this does occur, multiple extended roof
braces will be needed. The extended roof brace consists of three parts. The
chimney locking band, brace legs and roof brackets. 1. Position the chimney
locking band approximately 2/3 of the way up the chimney. Secure
the band by tightening the nut and bolt supplied. 2. Fasten one end of the
adjustable
legs to the chimney roof brace. Adjust the length of the adjustable legs so
that they form approximately a 45-degree angle with the chimney and the two
braces should be approximately 90 degrees apart. Mark these two locations on
the roof. 3. Mount the two roof brackets at the two locations marked above.
Use six 1-inch roofing nails per bracket and seal the nail heads with a
waterproof silicone sealant.
4. Secure the adjustable legs to the roof brackets using the nuts and bolts
provided.
5. Ensure that there is at least 3 inches of overlap between the two sections
of each brace leg. There is a hole provided in the outer half of the brace
leg. Using the hole provided, drill a ¼” hole completely through the inner and
outer sections.
6. Use the nut and bolt supplied to pin both sections of the adjustable legs.
7. With final adjustments and tightening of all hardware, use three self-
drilling screws to further secure the chimney locking band to the chimney
section
15
OFFSET OR ELBOW INSTALLATION
Since a completely vertical chimney provides optimal draft it is best to avoid
elbows if at all possible. However, when elbows are necessary to avoid
obstructions such as joists or rafters, use no more than two pairs of elbows
(total of four elbows) and do not exceed a maximum angle of 30 degrees in the
USA and 45 degrees in Canada. Refer to Table 2 (page Erreur ! Signet non
défini.) to determine what elbows and chimney sections will be needed for the
required offset. 1. Install the first elbow onto the chimney. Turn the elbow
to the required direction and
secure it to the chimney with a minimum of three self-drilling screws. 2.
Place the required length of chimney section to the elbow. A telescoping
chimney section
is useful to obtain exact length desired. Secure the section to the elbow with
a minimum of three self-drilling screws. 3. Install the second elbow to return
the chimney to vertical. Secure the elbow to the chimney section with a
minimum of three self-drilling screws. 4. An offset support bracket or a roof
support bracket must be installed above each offset to support the chimney
weight above the offset. Note: After the offset, use a level to ensure that
the chimney returns to vertical.
16
Table 2 *45° elbows are allowed in Canada only.
17
ROOF SUPPORTED INSTALLATION
Roof supported installations are popular in A-frame/Chalet type homes. In roof
supported installations, there are typically two scenarios. One utilizes a
square or round cathedral ceiling support and the second simply utilizes a
roof support bracket.
SCENARIO #1 – CATHEDRAL CEILING SUPPORT (SQUARE OR ROUND) Step 1- Position
appliance: locate appliance in accordance with the appliance
manufacturer’s instructions and clearance specifications. Pay particular
attention to the outlet flue collar of the appliance and endeavor to position
it between the rafters and joists above.
Step 2- Frame rough opening: Cut roof and ceiling openings as in the case of
low attic
installations. In the case of cathedral ceilings, a hole is only cut through
the roof. Please refer to Step 2 on page 9 for ceiling openings and Step 5 on
page 14 for roof openings. Also, refer to Table 1 on page 9 for rough opening
dimensions.
Step 3- Ceiling support installation, (insulated or not
insulated): Level the Ceiling Support into the rough opening and secure to the
framing using a minimum of three 8-penny nails or three #8 x 1 ½” wood screws
per side. Secure the trim collar using screws supplied with the collar. The
ceiling support must extend 3-inches (7,6 cm) below the ceiling. In most
cases, the ceiling support will extend above the roof opening. You can either
trim the support to be flush with the roof or slit the corners of the square
support and fold them down flat against the roof. Nail flaps with 1-inch
roofing nails.
Step 4- Finish the installation: Following Steps 6 thru 8, starting on page
14.
18
SCENARIO #2 – ROOF SUPPORT BRACKET
A roof support bracket type installation is used for cathedral ceilings where
a cathedral ceiling support is not preferred. This type of installation
involves 2100 insulated chimney pipe being visible below the ceiling level.
Note: A roof support bracket can support no more than a total of 45 feet of
2100 insulated Chimney Pipe, and no more than 20 feet below the roof support
bracket. See table 3 on page 22.
Step 1- Position appliance: locate appliance in accordance with the appliance
manufacturer’s instructions and clearance specifications. Pay particular
attention to the outlet flue collar of the appliance and endeavor to position
it between the rafters and joists above.
Step 2- The Roof Opening: Use a plumb bob to locate the center of the roof
opening as it
corresponds to the center of the opening below. Mark the location on the
underside of the roof sheeting. Drill a hole using a ¼” bit through the
sheeting and shingles in order to have an exterior visible reference. A
reciprocating saw is helpful in cutting the opening a minimum of 4-inches
(10,2 cm) larger than the chimney’s outside diameter. This maintains the
required minimum of 2-inch (5 cm) airspace clearance around the chimney. Note:
The roof opening must be sized to Table 1 on page 9 and framed out with the
appropriate sized construction lumber. DO NOT mount Roof Support Bracket to
sheathing only!
Step 3- Secure roof support bracket: Secure the roof support bracket to the
roof using four
6-penny nails or four #8 x 1 ½” screws per side. Using one section of the 2100
insulated chimney, position it at the proper height into the living space.
Ensure that the chimney extends at least 3 inches (7,6 cm) below the ceiling
level. Tighten the roof support bracket band to that chimney section by
tightening the nut bolt. Using a minimum of four self-drilling screws, screw
the band to the chimney section.
Step 4- Assemble the Chimney: Attach the remaining chimney sections above and
below
the roof level. Use a minimum of three self-drilling screws to attach per
joint.
Step 5- Trim Collar Slide trim collar over the 2100 insulated chimney and
attach to ceiling
using screws provided. Attach universal adapter to the lowest section of the
2100 insulated chimney to attach connector pipe below. Use a minimum of three
self-drilling screws. Note: a finishing collar should be installed over the
universal adapter for appearance purposes only. Ensure the connector pipe
maintains the proper clearance to combustibles. See page 5.
Step 6- Finish the installation: Please refer to Step 8 on page 14 to complete
the
installation
19
EXTERIOR SUPPORTED INSTALLATION
Exterior supported installations are used when passing through a living space to an exterior mounted chimney. The exterior supported installation uses our secure wall support bracketing system that provides lateral and vertical weight bearing support.
Note: The total height of the chimney from tee to top termination should not exceed 60 ft (18,3 m).
Step 1- Position appliance: locate appliance in accordance with the appliance
manufacturer’s instructions and clearance specifications. Pay particular
attention to the
outlet flue collar of the appliance and endeavor to position it between the
wall studs.
Step 2- Rough frame wall opening: The wall opening should be centered between
two wall
studs. To determine the height of the opening it is helpful to preassemble
stove connector
pipe and fit to flue outlet collar. Mark location on wall. Cut and frame
opening. Refer to
Table 1 on page 9 for rough opening dimensions.
Step 3- Wall thimble installation: The
wall thimble assembly consists of three
parts: The exterior firestop section, the
adjustable extension and the interior
trim plate. Install the firestop section on
the outside wall with the tube section
pointing to the structure interior. It is
recommended to seal the outside
edges of the firestop section with a
OR
water-proof silicone sealant.
UNIVERSAL ADAPTER
TEE SUPPORT
WALL SUPPORT
20
Secure to the framing with a minimum of four 8-penny nails or four #8 x 1 ½”
wood screws. From the interior, slide the adjustable extension onto the
firestop section tube. Adjust the extension so that it will be flush with the
interior trim plate once installed. Use a minimum of three self-drilling
screws to secure the adjustable extension to the firestop section tube.
Step 4- Wall support bracketing: Determine the chimney section length needed
from the
tee take-off to the structure interior. A telescoping chimney section is
useful to obtain exact length desired. Keep in mind, the chimney must
penetrate through the wall a minimum of 6 inches (15,2 cm) into the interior.
Secure this length of chimney to the tee take-off using a minimum of 3 self-
drilling screws. Then, secure a full-length chimney section to the top of the
tee using a minimum of three self-drilling screws. Loosely install a wall
support bracket on the first vertical chimney section above the tee. Install
this assembly with the tee takeoff chimney section going through the wall
thimble. Using a level, plumb the vertical chimney section and attach the wall
bracket. Secure the wall support bracket to the outside wall using a minimum
of four #8 x 2 ½” screws. It is recommended to endeavor securing wall support
brackets into framing members rather than sheeting only. Further, secure the
wall support bracket to the chimney section by tightening the nut/bolt and use
a minimum of three selfdrilling screws through the predrilled holes of the
wall support bracket band into the chimney section. Install the tee cap onto
the bottom of the tee using a minimum of three self-drilling screws.
Optional tee cleanout – If desired an additional chimney section may be added
to the bottom of the tee for chimney cleanout purposes. Then simply add a tee
cap to the bottom of the cleanout section. Ensure that the cleanout tee and
any added sections below for cleanout purposes maintain the required 2-inch
airspace to combustible. Note to the installer: Adequate room should be left
under the cleanout to allow for the use of emptying the cleanout and/or
sweeping from the bottom. The 2″ clearance to any combustible including
finished grade (ground) is minimum.
Step 5- Trim plate and transition collar: From the interior, slide the
Finished Trim Plate
Section of the Wall Pass Through (Thimble) over the horizontal section of the
chimney and secure it to the framed opening using screws supplied. Secure the
Universal Adapter to the end of the horizontal chimney section using a minimum
of three self-drilling screws. Note: A Finishing Collar should be installed
over the universal adapter for appearance purposes only. The stove connector
pipe can now be secured to the universal adapter.
Step 6- Assembling the chimney: Attach the remaining chimney sections above
while still
maintaining the required 2-inch airspace to combustible. Use a minimum of
three self-drilling screws to attach per joint. Wall support brackets will
need to be installed no more than 8 feet apart along the vertical chimney
length.
Step 7- Finishing the installation:
Option 1 Non-chase enclosed chimney: The final chimney height should be
determined using the specifications found on page 5 under the heading
“Termination Above Roof.” Based on final chimney height determine if an
extended roof brace will be needed. If so, follow the instructions on page 15
under the heading “Optional Extended Roof Brace Installation.”
21
Option 2 A chase enclosed chimney: For installing the chimney system in a
chase application, the chimney must extend a minimum of 6 inches above the
chase cover. Please ensure that the chimney exterior has the required 2-inch
airspace clearance from all chase enclosure combustible including the hole in
the chase enclosure top sheathing. The chase enclosure top can be finished
using either standard flat roofing materials or a custom fabricated metal
chase cover.
Note 1: It is recommended, in colder climates, that exterior mounted chimney
systems are enclosed to help reduce or limit condensation, creosote build-up
and poor draft.
Note 2: It is recommended to provide some means of chase enclosure
ventilation. This is usually accomplished by placing the storm collar
approximately 2 inches above the chase collar.
Completion – Install a storm collar around the chimney and slide down to fit
against the roof flashing. Caulk the joint between the chimney and the storm
collar with a waterproof silicone
sealant. Fit the rain cap to the top of the chimney. Attach by tightening the
clamp band.
Table 3 – Load Capacity
Class-A diameter Square ceiling support
Insulated square ceiling support for stove Insulated square ceiling support
for fireplace Round Square ceiling support Roof support (No more than 20′
below the support) Tee support
Wall support
Extended wall support Elbows support (Chimney section between elbows)
Code CVA-CCS NA-CCS
CVA-ICCS NA-ICCS
CVA-ICCS-C NA-ICCS-C
CVA-CCR NA-CCR
CVA-RS58 NA-RS58
CVA-TS NA-TS
CVA-WS58 NA-WS58
CVA-WSE58 NA-WSE58
CVA-ELS58 NA-ELS58
Maximum height
6″
7″
8″
60′
55′
50′
60′
55′
50′
40′
35′
30′
60′
55′
50′
45′
40′
35′
60′
55′
50′
8′
8′
8′
8′
8′
8′
72″
72″
72″
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MASONRY FIREPLACE INSTALLATION
Step 1- To properly size the chimney for a
masonry fireplace, the cross-sectional area of the chimney (ID inner
diameter) is to be a minimum of 1/12th of the area of the firebox opening.
Step 2- Install fireplace anchor plate. Seal
the fireplace anchor plate to the masonry flue opening with high temperature
adhesive/sealant. Further secure the fireplace anchor plate in each corner
with four ¼” x 2″ tapcon type masonry anchors. Always maintain a 1-inch
airspace clearance from the mounting plate to combustible. Note: Make sure the
mounting plate is level and anchored to a flat surface. Modify the masonry to
obtain a flat level surface if needed.
Step 3- Assemble the Chimney: Secure the first chimney section to the
fireplace anchor
plate with a minimum of three self-drilling screws. Attach the remaining
chimney sections above while still maintaining the required 2-inch airspace
between combustible. Use a minimum of three self-drilling screws to attach per
joint. Wall support brackets will need to be installed no more than 8 feet
apart along the vertical chimney length. The final chimney height should be
determined using the specifications found on page 5 under the heading
“Termination Above Roof.” Be sure to enclose the chimney if it should pass
through occupied areas.
Step 4- Completing the top termination: Please refer to Step 8 on page 14 for
instructions
to complete the top termination. If the chimney is within a chase enclosure,
please refer to page 22, Step 7, Option 2.
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FACTORY BUILT ZERO CLEARANCE FIREPLACE INSTALLATION
Only install the 2100 insulated Chimney System with factory built, or zero
clearance fireplaces, that approve its use. Be sure to read thoroughly and
follow the fireplace manufacturer’s installation instructions.
Step 1- Install fireplace anchor plate. Seal
the fireplace anchor plate to the flue opening of the fireplace with high
temperature adhesive/sealant if permitted by the manufacturer. Secure the
fireplace anchor plate in each corner with four ½” sheet metal screws. Always
maintain a 1-inch airspace clearance from the anchor plate to combustibles.
Step 2- Framing Opening
If the chimney passes through an occupied space, which includes closets and
occupied attics, an enclosure must be constructed around the chimney. The
enclosure may be constructed with standard framing and sheeting materials such
as sheet rock or plywood. Be sure to maintain 2 inches (51 mm) of air space
between the chimney and combustibles.
This is a required step for multi-floor installations where the chimney must
pass through additional ceilings (floors). Using dimensions from Table 1 (page
9), frame out each ceiling (floor) opening above the support box. Use a plumb
bob to assist in locating the corresponding four corners of the opening above.
(If elbows are used to offset an obstruction refer to page 16).
Option 1 – Install a Firestop Radiation Shield at each floor penetration above
the ceiling support. The Firestop Radiation Shield is installed from the
bottom of the ceiling/floor rough opening with the tube section of the
Firestop pointing upwards. Secure the Firestop to the rough opening with a
minimum of one 8-penny nail or one #8 x 1 ½” wood screw at each corner. Adjust
the inner tube of the firestop upward to cover all framing of the
floor/ceiling rough opening. Secure the inner tube to the outer tube using at
least three sheet metal screws.
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Option 2 – Insulated Square Ceiling Support. For installation with an
appliance requiring a 6 inch (150 mm) chimney, in a house with joists spaced
12 inches apart, it is possible to use an Insulated Square Ceiling Support.
Installation is the same as a long, uninsulated square ceiling support. Attach
the finishing collar using the screws provided with the collar.
Note that it is forbidden to install a flashing collar on the Insulated
Ceiling Support when it is used in an enclosure.
The lowest part of the bracket must protrude 3 inches (75 mm) or more below
the finished ceiling.
Step 3 Attic Insulation Shield Installation. The purpose of Attic Insulation
Shielding is
to maintain the required 2-inch (51 mm) airspace clearance from debris,
electrical wiring and insulation when the chimney passes into an attic. This
vital step can be accomplished with three different methods:
Option 1 Use this method when a standard round ceiling support or a Firestop
has been installed in the ceiling below the attic floor. Once the chimney
sections are in place, a storm collar will be fitted around a chimney section.
Slide the storm collar down to fit against the Attic Insulation Shield. This
prevents debris from entering the cavity between the chimney and the Attic
Insulation Shield.
Option 2 – Use this method when insulation against cold is needed. In the
attic opening, use an insulated attic radiation shield (A) and an insulated
flashing collar (B).
1. The insulated attic radiation shield (A) is to be installed from the
bottom of the ceiling / attic opening. The pipe section must be pointing up.
Attach the radiation shield to the rough opening with at least (1) No. 8d nail
or (1) wood screws 8 x 1 ½” to each corner.
2. Subsequently, install the insulated flashing collar (B) around the chimney
that exceeds the attic opening. The collar must be secured in place with 4
self-tapping screws # 8 x 1/2″ (C). To do this, fold the 4 mounting tabs and
make sure that the collar is pressed against the isolated section of radiation
shield.
3. Make sure that the flashing collar is pressed against the isolated section
of the attic radiation shield
4. Fasten the clamping nut (D) and make sure it is well fastened to prevent
an excessive opening on top.
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5. Make sure there is no attic insulation touching the attic radiation shield
higher than the marking that delimits the area provided for the attic
insulation material (E).
Caution: This attic radiation shield cannot be combined with a round or square
ceiling support.
NOTE: It is prohibited to install an attic radiation shield in an occupied
space including closets and occupied attics. For this type of installation,
use a fire stop radiation shield (option 1). It is prohibited to install an
enclosure around the insulated attic radiation shield.
Option 3 – Use this method when installed in a confined space, with a
cathedral ceiling, or when the extension of the insulated firewall is not to
be used. In the attic opening, use an insulated square ceiling support and
insulated flashing collar, sold separately.
1- Insulated ceiling support installs from the top of the ceiling / attic
opening, Attach ceiling bracket to the rough opening with at least (4) n° 8d
nail or (4) No.8 x 1 ½ ” wood screw on each side (at least 12 nails in total).
2- Next, install the flashing collar around the chimney section that protrudes
beyond the opening of the ceiling support. The collar must be secured in place
with 8 #8 x 1/2″ selfdrilling screws. 3- Make sure that the collar is properly
seated on the insulated section of the ceiling support.
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4- Then tighten the clamping nut to tighten the collar around the chimney. 5-
Finally, make sure there is no material in contact above the engraving that
delimits the area provided for the attic insulation material. Installing an
enclosure around the insulated square ceiling support is prohibited when
installed in an attic.
Step 2- Assemble the Chimney:
Option 1 – When an attic radiation shield or an insulated attic radiation
shield is used. Secure the first chimney section to the fireplace anchor plate
with a minimum of three self-drilling screws. Attach the remaining chimney
sections above while still maintaining the required 2-inch (5 cm) airspace to
combustible. Use a minimum of three self-drilling screws to attach per joint.
Wall support brackets will need to be installed no more than 8 feet apart
along the vertical chimney length. The final chimney height should be
determined using the specifications found on page 4 under the heading
“Termination Above Roof.” Be sure to enclose the chimney if it should pass
through occupied areas. Option 2 – When an insulated square ceiling support is
used. Attach the first chimney section to the fireplace anchor plate with at
least (3) self-tapping screws. Attach the remaining sections to the top while
maintaining the required air clearance of 2 inches (5 cm) from combustible
materials. Use at least (3) self-tapping screws per joint.
Measure the distance between the last chimney section and the insulated
support to install the clamp on the chimney section in the right place. For
easier installation, a telescopic chimney section can also be used.
27
Install the clamp on the chimney section and slide it inside the insulated
ceiling support. The final height of the chimney must be determined using the
specifications on page 5, in the paragraph entitled “Termination above the
roof”.
Step 3- Completing the top termination: Refer to Step 8
on page 14 for instructions to complete the top termination. If the chimney is
within a chase enclosure, refer to page 22, Step 7, Option 2.
TRANSITION PLATE FOR CHIMNEY RESTORATION
TRANSITION PLATE
A transition plate is similar to an anchor plate, but is designed for the transition from a single wall flue liner to the 2100 insulated chimney in a chimney restoration. Seal the transition plate to the masonry chimney opening with high temperature adhesive/sealant or mortar. Further secure the transition plate in each corner with four ¼” x 2″ tapcon type masonry anchors. Always maintain a 1-inch airspace clearance from the mounting plate to combustibles. Ensure the masonry chimney is a minimum of 10″ above insulation and any other attic combustibles. Attach the remaining chimney sections above while still maintaining the required 2inch airspace to combustibles. Use a minimum of three selfdrilling screws to attach per joint. Refer to page 14, Step 5 for the roof opening and page 14, Step 8 for top termination.
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MAINTENANCE INSTRUCTIONS
The chimney system must be installed and service by a qualified chimney or
venting professionals. The criteria for the inspection and maintenance must be
in conformance with local or state building codes, whichever has jurisdiction.
It is recommended you use an inspection form and make notes that you can
review with the homeowner.
WARNING FOR SOLID FUEL APPLICATIONS
“Creosote and Soot-Formation and Need for Removal: When wood is burned slowly,
it produces tar and other organic vapors, which combine with expelled moisture
to form creosote. The creosote vapors condense in the relatively cool chimney
flue of a slowburning fire. As a result, creosote residue accumulates on the
flue lining. When ignited, this creosote makes an extremely hot fire.
The chimney should be inspected at least once every 2 months during the
heating season to determine if creosote or soot buildup has occurred.
If creosote or soot has accumulated (3 mm or more), it should be removed to
reduce the risk of a chimney fire.”
It is recommended to clean thoroughly the chimney system after every heating
season. During summer, the air is damper and with minimal air circulation
within the venting system, it can mix with creosote and/or sooth deposits in
pipes to form an acid that could accelerate the corrosion process and induce
premature decay of the steel. Have your chimney system cleaned by a
professional chimney sweep. Never over fire your stove or appliance. The high
temperatures caused by over firing can damage the stove and stove pipe and
may overheat nearby combustible walls. Keep your flue gases between 300 °F &
500 °F. This will minimize the condensation and
creosote formation. Do not burn driftwood or treated lumber.
MAINTENANCE PROCEDURES
It is important that the chimney system be checked and cleaned annually or as
per stove manufacturer’s instructions. This is for the safety of the homeowner
and necessary to meet the warranty requirements of the 2100 insulated chimney.
As noted above, in the case of solid fuel burning appliances, more frequent
maintenance may be required, depending on use and the appliance manufacturer’s
instructions. The entire system, from the connection at the appliance to the
top of the chimney must be completely inspected and cleaned.
29
To clean the chimney lining system, it is recommended to perform the
following: 1) Remove cap by either removing the 4 bolts on the cap lid or by
loosening the clamp
band. 2) Select the proper sized chimney brush to clean the chimney. Be sure
the brush head
passes throughout the complete length of the liner, including the connectors,
terminals and tees. 3) In some instances, proper cleaning will require
removing the appliance and disassembling the connector assembly to thoroughly
inspect and clean parts that cannot be reached otherwise. 4) Inspect and clean
the chimney cap. Spark arrestors and other screens may be necessary or
required in some areas, but may be susceptible to blockage from creosote or
through freezing moisture in areas of low ambient temperature. 5) Reinstall
chimney cap. 6) Before the initial firing of the appliance, check the
appliance’s operating instructions for initial firing precautions.
ADDITIONAL INFORMATION
- The 2100 insulated chimney system is intended for use with heating appliances, burning home heating oil, natural or LP gas and solid fuels (pellet, wood, and coal). Use of experimental fuels is not permitted and voids the warranty.
- Use only components listed for use with the 2100 insulated Chimney System.
- For solid-fuels, the chimney system is not to be sized less than that
specified in the
appliance manufacturer’s instructions.
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PARTS LIST
Pipe sections (CVA304-0636)
Telescoping sections (CVA304-TEL06)
Adapters for twist lock interlocking (CVA-TLA06)
Elbows 15, 30 and 45 degrees (CVA-EL0645)
Elbow support (CVA-ELS58)
Tee with cover (CVA304-T06)
Short body tee (CVA304-SBT06)
Tee support (CVA-TS06)
Chimney cap (CVA-C06)
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Pipe end cap (CVA-CPEC06)
Storm collar (CVA-SC06)
Insulated storm collar (CVA-ISC06)
Vented roof flashing (CVA-F0606)
Non-vented roof flashing (CVA-FNV0606)
Snow wedge (CVA-SWLG)
Round or square ceiling support (CVA-CCR1106)
Insulated ceiling support (CVA-ICCS2406)
Square or round extension (CVA-CCREXT2406)
32
Trim plate (CVA-CCRSQTR06)
Wall support (CVA-WS58)
Finishing cover (CVA-FC0636)
Roof support (CVA-RS58)
Telescoping roof braces (CVA-RB58)
Roof line support (CVA-RLS58)
Wall pass-thru (CVA-CWPT06)
Wall pass-thru extension (CVA-WPEXT06)
Insulated masonry thimble (CVA-ITH06-R)
33
Firestop radiation shield (CVA-FS06)
Insulated firestop radiation shield (CVA-IARS06)
Universal adapter (CVA-UA06)
Insulated adaptor (CVA-UMA0630)
Anchor plate (CVA-AP06)
34
LIMITED LIFETIME WARRANTY
2100 INSULATED CHIMNEY
The warranty: The manufacturer’s warranty applies only to the original purchaser and is not transferable. Subject to the conditions and exclusions set forth below, the manufacturer warrants that its products will be free from manufacturing if properly installed. This warranty only covers replacement of defective chimney components in a residential installation and includes replacement of damaged components due to a chimney fire. The manufacturer will require proof of annual inspection and cleaning reports. This warranty is void if the chimney is used in a different application than what it is designed for. This warranty is the sole and exclusive remedy, offered in lieu of all other warranties, expressed or implied.
Warranty conditions: The warranty of the chimney system and its components are
subject to the following
conditions:
Brand new products with proof of purchase only;
- Products must have been purchased from an authorized SBI Venting Division
dealer; 2) Installation in accordance with the instructions supplied with this
product and all local and
national building codes; 3) Normal use with a residential heating appliance that has been certified by an accredited
laboratory (pellet, wood, coal, oil or gas). Read the installation instructions for more details. 4) The chimney is designed to operate at a maximum continuous temperature of 650 degrees Celsius (1,200 degrees Fahrenheit) or less; 5) The chimney system must be cleaned and inspected on an annual basis by a chimney professional at intervals of no more than 12 months each, starting at the date of purchase and as long as the warranty period applies. Receipts verifying that maintenance was performed must be kept; 6) Products under this warranty must have been produced after the date indicated on the cover page of this document; 7) The chimney must have a cap installed; - Parts or components from other manufacturers are not covered by this warranty.
Warranty application in the case of a replacement:
Chimney
Supports, cap and brackets*
Labor
0 to 10 years1 100% 100% 300$2
11 to 15 years1 75% 100% N/A
16 years and more1 50%
50%
N/A
- Covers perforation only.
1 From date of purchase.
2 Maximum compensation upon evidence of the original installation and replacement done by a professional. Claim is subject to approval by the manufacturer.
35
This warranty covers the transportation costs for replacement parts. These
will be delivered FOB Saint-Augustin-de-Desmaures (Quebec) to your nearest SBI
Venting Division retailer.
The parts covered by lifetime warranty are subject to a limit of one
replacement on the useful life of the product.
The manufacturer may, at its discretion, fully discharge all obligations with
respect to this warranty by refunding the suggested retail price determined
the manufacturer of any warranted but defective parts or supply any
replacement parts under warranty without any charge.
Warranty exclusions:
This warranty does not cover:
- Labour (unless specified by the manufacturer) and installation costs; 2)
Products that have been altered, modified or repaired since shipment from
factory; 3) Products that have been moved from their original installation
site; 4) Any non-stainless components mounted or connected to the chimney or
venting system; 5) Damage (to products, appliances or structure) caused by
misuse, abuse, improper
installation, lack of maintenance, improper inspection or any other negligence; 6) This warranty does not cover incidental or collateral damages caused by smoke, fire,
flood, strong winds, “acts of God”, or any other contingency beyond the manufacturer’s control; 7) Use of improper chimney cleaners or any improper solvents/chemicals will void all applicable warranties; 8) Does not cover any solid fuel other than pellets, wood or coal with low sulfur content; 9) Damage resulting from the use of driftwood, pressure-treated lumber, wood containing salt, chemicals, or any prohibited material will void all applicable warranties.
Claim process:
Shall your unit or any component be defective, contact immediately your SBI
Venting Division dealer. Prior to your call, make sure that you have the
following information necessary for your warranty claim treatment:
Your name, address and telephone Original invoice and dealer’s name;
number;
Nature of the defect and any relevant
Model name as indicated on the information.
certification label or instruction sheets;
Before shipping your unit or defective component to the manufacturer, you must first obtain a return authorization number. Supporting documents or digital pictures may be required to support the claim. Any merchandise shipped to the manufacturer without authorization will be refused automatically and returned to the sender.
36
250 De Copenhague Street Saint-Augustin-de-Desmaures (Québec), Canada, G3A 2H3
418-870-1305
37