DeWalt DW733 Portable Thickness Planer Instruction Manual

DeWalt DW733 Portable Thickness Planer Instruction Manual

Definitions: Safety Alert Symbols and Words
This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk f personal injury or property damage.

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. (Used without a word) Indicates a safety-related message.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

1. ON/OFF switch
2. Headlock lever
3. Depth adjustment handle
4. Carrying handle
5. Rear table extension
6. Mounting holes
7. Handholds
8. Depth adjustment scale
9. Material removal scale
10. Front table extension
11. Cord wrap
12. Tool tray
13. Dust extraction adaptor
14. Depth stop
15. Base

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
WARNING: To reduce the risk of injury, read the instruction manual.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work Area Safety

• Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. The use of a GFCI reduces the risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off position before connecting to a power source and/or battery pack, picking up, or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.

Power Tool Use and Care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
• Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
• Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use? Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional Safety Rules for Thickness Planer

• It is advisable to wear safety goggles when operating.
• Make sure that the machine is placed on an even surface.
• Remove all nails and metal objects from the workpiece before starting work. Do not use splintery wood.
• Ensure the machine is in perfect working condition. Never run the machine without all guards in place.
• Always use sharp blades of the correct type designed for the material to be cut.
• Keep your hands well clear of the blades.
• Never plane material shorter than 19.685″ (500 mm).
• Refrain from removing any cut-offs or other parts of the workpiece from the cutting area whilst the machine is running.
• Without additional support, the machine is designed to accept the maximum workpiece size of:
  • Width 12.4″ (315 mm) by height 5.9 ” (150 mm) by length 39.37″ (1000 mm).
  • Longer workpieces need to be supported by a suitable additional table. Always clamp the workpiece safely
• In case of an accident or machine failure immediately turn the machine off and disconnect from the mains.
• Report the failure and mark the machine in a suitable form to prevent other people from using the defective machine.
• When the cutter head is blocked due to abnormal feed force during cutting, turn the machine off and disconnect from the power supply.
• Remove the workpiece and ensure that the cutter head runs free. Turn the machine on and start a new cutting operation with reduced feed force.
• Never use the machine for working with any material other than wood. Examine the workpiece carefully for faults that may affect the machining process.
• Whenever the situation allows, clamp the machine to a bench.
• Ensure the blades are well-sharpened. The blades can be re-sharpened up to 3 times. After that, the blades must be replaced. Use only DEWALT blades and spare parts.
• Before use, check all safety-related parts, such as the switch, cutter head, anti-kickback device, and feed speed roller for proper function.
• Adjust the infeed and outfeed tables correctly.
• Wear safety gloves when handling the cutter block and rough material.
• Ensure the operator is adequately trained in the use, adjustment, and operation of the machine.
• To reduce the risk of injury, turn the machine off and disconnect from the power source before installing and removing accessories.
• Make sure the power switch is in the off position.
• Never carry out stopped work (i.e., cuts that do not involve working over the full length of the workpiece).
• Avoid working badly bowed wood providing inadequate contact with the infeed table.

Residual Risks
The following risks are inherent to the use of planers: Injuries are caused by touching the rotating parts.
In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided.

These are:

• Risk of accidents caused by the uncovered parts of the rotating blade.
• Risk of injury when changing the blade.
• Risk of squeezing fingers when opening the guards.
• Health hazards caused by breathing dust developed when planting wood, especially oak, beech, and MDF.

The following factors increase the risk of breathing problems:

• No dust extractor connected when sawing wood.
• Insufficient dust extraction caused by uncleaned exhaust filters.
• Worn cutter blades.
• The infeed table is not correctly adjusted.

Additional Safety Information

WARNING : ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also, use a face or dust mask if the cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
• WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
• Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically- treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, and eyes, or lay on the skin may promote the absorption of harmful chemicals.
• WARNING : Use of this tool can generate and/ or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA-approved respiratory protection appropriate for dust exposure. Direct particles away from the face and body.
• WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.
• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry, or long hair can be caught in moving parts.
• An extension cord must have adequate wire size for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
• When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size.
• The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.
  Voltage

(Volts)

| Total length of cord in meters (m)
---|---
120–127V| 0–7| 7–15| 15–30| 30–50
220–240V| 0–15| 15–30| 30–60| 60–100
rated

ampere range

| The minimal cross-sectional area of the cord in meters (mm 2 )
0–6A| 1.0| 1.5| 1.5| 2.5
6–10A| 1.0| 1.5| 2.5| 4.0
10–12A| 1.5| 1.5| 2.5| 4.0
12–16A| 2.5| 4.0| Not Recommended

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

SAVE THESE INSTRUCTIONS FOR FUTURE USE
Motor
Be sure your power supply agrees with the nameplate marking. A voltage decrease of more than 10% will cause loss of power and overheating. DEWALT tools are factory tested; if this tool does not operate, check the power supply.

COMPONENTS (FIG. A)
WARNING: Never modify the power tool or any part of it. Damage or personal injury could result. Refer to Figure A at the beginning of this manual for a complete list of components.

INTENDED USE
Your DEWALT DW733 thickness planer has been designed for the professional cutting of wood. It performs planning operations accurately and safely. DO NOT use it under wet conditions or in the presence of flammable liquids or gases. This thickness planer is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn the unit off and disconnect it from the power source before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Bench Mounting (Fig. B)

• Holes  6  are provided on all four feet to facilitate bench mounting. Two different-sized holes are provided to accommodate different sizes of bolts. Use either hole; it is not necessary to use both. Always mount your machine firmly to prevent movement.
• To enhance portability, the tool can be mounted to a piece of 12.5 mm or thicker plywood which can then be clamped to your work support or moved to other job sites and reclamped.
• When mounting your machine to a piece of plywood, make sure that the mounting screws do not protrude from the bottom of the wood. The plywood must sit flush on the work support.
• To prevent binding and inaccuracy, be sure the mounting surface is not warped or otherwise uneven.

WARNING: The machine must be level and stable at all times.: The machine must be level and stable at all times.

Table Extensions (Fig. C1, C2)

1. Fold down the table extensions  5  and  10  (Fig. C1).
2. Both tables must be level with the main table.
3. To check, turn the depth adjustment handle  3  all the way up.
   • Place level  16  over the table extensions and the main table  17.
   • Press the edge of the table extensions down to remove any play.

If adjustment is required, proceed as follows: slacken the nuts  18  and adjust the bolts  19  until the tables are level (Fig. C2).

Depth Adjustment (Fig. A, D1–D4)

Your DW733 is equipped with a high-precision depth adjustment system including a depth adjustment scale  8  (Fig. D3), a material removal scale  9  (Fig. D4), a fine adjuster, and a depth stop  14  (Fig. A).

1. Unlock the head lock lever  2  (Fig. D3) by pulling it up.
2. Pull the depth adjustment  3 handles up (Fig. D1).
3. One turn corresponds to a change in cutting depth of approx. 1.5 mm.
   • Turn clockwise to decrease the cutting depth.
   • Turn counterclockwise to increase the cutting depth (Fig. D2).
4. Read the finished thickness of your workpiece on the depth adjustment scale 8 (Fig. D3).
5. Make sure the material is under the material removal gauge 20. Read the amount of wood being removed on the material removal scale 9 (Fig. D4).
6. Lock the head lock lever 2 (Fig. D3).

Fine Adjustment (Fig. D2)
Fine adjustments are ideal for shaving small amounts from planned material. For example, if your planned workpiece is 77.5 mm and should be 76.0 mm, proceed as follows:

1. Turn the circular label 21 until the 0 mark aligns with arrow 22. Do not make any other adjustments.
2. Turn the depth adjustment handle 3 clockwise until the 1.5 mm mark aligns with the arrow.
3. Plane your workpiece. The final thickness is now 76.0 mm

Depth Stop (Fig. A, D3, D5)
The depth stop 14 (Fig. A) can be used for repetitive planing of preset depths. Stops are set at 0, 6, 12, and 19 mm.
Use the 0 mm stop for cutting depths between 3.2 and 6 mm (Fig. D5).

1. Turn the depth stop until the desired measurement is indicated.
2. Unlock the head lock lever 2 (Fig. D3) and turn the depth adjustment handle clockwise until it contacts the depth stop. Do not turn the handle any further.

Use the 19 mm stop for other thicknesses. This will not affect the other depth stop settings.

1. Unlock the head lock lever 2 and turn the depth adjustment handle 3 counterclockwise to raise the head fully.
2. Choose nut 23 and adjust the depth adjustment bolt 24 as required (Fig. D5).
3. Turn the depth adjustment handle until it contacts the depth stop. Do not turn the handle any further.
4. Plane your workpiece and check its thickness. Make additional adjustments if required.

Calibrating the Depth Adjustment Scale (Fig. D3)
The depth adjustment scale 8 is a factory set. In the case of extended use, it is recommended to check the scale for accuracy. Plane a piece of wood, noting the measurement on the depth adjustment scale 8.
If adjustment is required, proceed as follows:

1. Loosen the screws 33.
2. Adjust the prism until indicator 34 matches the finished thickness of the workpiece.3.
3. Firmly tighten the screws 33.
4. Consult your dealer for further information on the appropriate accessories.

Changing Blades (Fig. A, E1–E5)
Your DW733 is equipped with a cutter head that holds two blades.
WARNING: Sharp edges.
WARNING: The blades can be re-sharpened max. 3 mm down from their original size. If the blade size has decreased by more than 3 mm, the blades have to be replaced. The blades can be re-sharpened at 42°.

1. Removing the Blades (Fig. A, E1–E4)
2. Unlock the head lock lever 2 (Fig. A).
3. Adjust the depth of the cut to approx. 75 mm.
4. Remove the two hex screws 25 (Fig. E1) and carefully remove the dust adaptor 13 and tool tray 12 (Fig. A) to expose the blades.
5. Carefully rotate the cutter head 30 (Fig. E4) until the first blade becomes visible.
6. Lock the head lock lever 2 (Fig. A).
7. Loosen the seven-blade clamping screws 26, 28 (Fig. E2) using the wrench supplied.
8. Remove the blade from the cutter head for re-sharpening or replacement.
9. Press the cutter head locking lever 29 (Fig. E3) and slowly rotate the cutter head until the other blade can be removed.

Replacing the Blades (Fig. E2–E5)

1. Position the cutter head 30 as shown in Figure E4.
2. Place the blade in the cutter head and ensure that the head of the height adjustment screw 27 (Fig. E4) locates in the blade slot.
3. Loosen the seven screws 26, 28 (Fig. E2) on the blade clamp against the blade a little bit to allow the blade to be adjusted for height.
4. Place gauge 32 (Fig. E4) on the cutter head as close as possible to the height adjustment screw 27 while still allowing movement of the hex key.
5. Turn one height adjustment screw 27 with the hex key until the blade tip touches the gauge 32 (Fig. E5). Repeat the procedure with the other height adjustment screw. Check to ensure the blade height is even.
6. Repeat this procedure if needed.
7. Tighten the two end clamping screws 28 (Fig. E2) to 8.0 Nm.
8. Remove the gauge and tighten the five middle clamping screws 26 (Fig. E2) to 8.0 Nm.
9. Press the cutter head locking lever 29 (Fig. E3) and slowly rotate the cutter head until the other blade can be replaced following the above procedure.

OPERATION

WARNING: Always observe the safety instructions and applicable regulations.
WARNING: To reduce the risk of serious personal injury, turn the unit off and disconnect it from the power source before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Proper Hand Position (Fig. G)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.

Switching On and Off (Fig. F1, F2)

The On/Off switch of your DW733 is equipped with a circuit breaker. In case of motor overload, the power supply to the motor will be cut off. If this happens, turn the machine off and press the reset button 35 (Fig. F1).

• The workpiece should not be in contact with the cutter head when switched on.
• To turn it on, pull the on/off switch 1 up (Fig. F2). The tool now works in continuous operation.
• Allow the motor to reach full speed before feeding the workpiece.
• Allow the blades to cut freely. Do not force.
• To switch it off, press the on/off switch 1 down.
• To lock the machine off, insert a padlock into the hole 36.
  WARNING: Always turn off the tool when work is finished and before unplugging

Switching On and Off (Fig. F1, F2)
The On/Off switch of your DW733 is equipped with a circuit breaker. In case of motor overload, the power supply to the motor will be cut off. If this happens, turn the machine off and press the reset button 35 (Fig. F1).

• The workpiece should not be in contact with the cutter head when switched on.
• To turn it on, pull the on/off switch 1 up (Fig. F2). The tool now works in continuous operation.
• Allow the motor to reach full speed before feeding the workpiece.
• Allow the blades to cut freely. Do not force.
• To switch it off, press the on/off switch 1 down.
• To lock the machine off, insert a padlock into the hole 36.
• WARNING: Always turn off the tool when work is finished and before unplugging

Snipe
Snipe is a depression made when the ends of the workpiece contact the cutters. To avoid snipe:

• Make sure the extension tables are level with the main table.
• Keep the workpiece level throughout the planning operation.
• Feed the workpiece flat against the tables.
• Warping (Fig. H1–H4)
• If your workpiece is only slightly warped, plane both sides to produce the desired thickness.
• Bowed workpieces (Fig. H1, H2)
• The feed rollers and cutter head will temporarily flatten the workpiece (Fig. H1). The bowed shape, however, will return after planning (Fig. H2).
• To remove the bow, use a jointer

Cupped workpieces (Fig. H3, H4)

1. Rip the cupped workpiece in the middle (Fig. H3).
2. Plane the pieces separately to eliminate waste.
3. Alternatively, plane the top flat 37 first, then turn the workpiece over and plane the bottom flat 38 (Fig. H4).

Cupped workpieces (Fig. H3, H4)

1. Rip the cupped workpiece in the middle (Fig. H3).
2. Plane the pieces separately to eliminate waste.
3. Alternatively, plane the top flat 37 first, then turn the workpiece over and plane the bottom flat 38 (Fig. H4).

Transporting (Fig. A)
When transporting your DW733, always carry it by the carrying handles 4 or handholds 7 . When transporting or storing your machine, use the cord wrap 11 to keep the cord in place

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn the unit off and disconnect it from the power source before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury. Your DeWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Lubrication
Your power tool requires no additional lubrication.

Cleaning
WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear approved eye protection when performing this.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by DeWALT, have not been tested with this product, the use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DeWALT-recommended accessories should be used with this product. Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center.

Repairs
The charger and battery pack are not serviceable.
WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance, and adjustment (including brush inspection and replacement) should be performed by a DeWALT factory service center or a DeWALT authorized service center. Always use identical replacement parts. Protecting the Environment Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions

SPECIFICATIONS

| DW733-AR| DW733-B2| DW733-B3
---|---|---|---
Voltage:| 220 V ~| 220 V ~| 120 V ~
Frequency:| 50 Hz| 50–60 Hz| 50–60 Hz
Power input:| 1800W| 1800W| 1800W
No Load Speed| 10000 rpm| 10000 rpm| 10000 rpm
Max Depth Capacity| 2mm| 2mm| 2mm

DeWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286 (Aug 17) Part No. N550042 DW733 Copyright © 2017 DeWALT The following are trademarks for one or more DeWALT power tools: the yellow and black color scheme, the “D” shaped air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge-shaped humps on the surface of the tool.

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