DEWALT XR DCH417 Cordless Brushless SDS Plus Hammer Drill Instructions

: October 27, 2023
: DEWALT XR

Table of Contents

DEWALT XR DCH417 Cordless Brushless SDS Plus Hammer Drill
Instruction
Technical Data
Definitions: Safety Guidelines
GENERAL POWER TOOL SAFETY WARNINGS
Transportation
- Storage Recommendations
- Battery Type
Package Contents
- Date Code Position (Fig. B)
Intended Use
- Mechanical Clutch
- Active Vibration Control
ASSEMBLY AND ADJUSTMENTS
Fuel Gauge Battery Packs (Fig. B)
OPERATION
- Instructions for Use
Proper Hand Position (Fig. A, H)
Wireless Tool Control (Fig. A)
MAINTENANCE
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

DEWALT XR DCH417 Cordless Brushless SDS Plus Hammer Drill

DEWALT -DCH417-Cordless-Brushless-SDS-Plus-product-
image

Instruction

DEWALT -DCH417-Cordless-Brushless-SDS-Plus-1

Congratulations!
You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

DEWALT -DCH417-Cordless-Brushless-SDS-Plus-5

The vibration and/or noise emission level given in this information sheet has been measured in accordance with a standardised test given in EN60335-2-69EN60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
WARNING: The declared vibration and/or noise emission level represents the main applications of the tool. However
if the tool is used for different applications, with different accessories or poorly maintained, the vibration and/or noise emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration and/or noise should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration and/or noise such as: maintain the tool and the accessories, keep the hands warm (relevant for vibration), organization of work patterns.

EC‑Declaration of Conformity
Machinery Directive and Radio Equipment Directive
Heavy-Duty Cordless SDS max® Combination Hammer
DCH417
DEWALT declares that these products described under Technical Data are in compliance with:
2006/42/EC, EN60745-1:2009+A11:2010, EN60745-2-6:2010. These products also comply with Directive 2014/53/EU and 2011/65/EU.For more information, please contact DEWALT at the following address or refer to the back of the manual.
The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT.
Markus Rompel
Vice-President Engineering, PTE-Europe
DEWALT, Richard-Klinger-Straße 11,
65510, Idstein, Germany
01.02.2021
WARNING: To reduce the risk of injury, read the instruction manual.

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

*Date code 201811475B or later
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
Denotes risk of electric shock.
Denotes risk of fire.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work Area Safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

Personal Safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Battery Tool Use and Care

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated a risk of injury and fire.
When battery pack is not in use, keep it away from a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Additional Safety Instructions for Rotary Hammers

• Wear ear protectors. Exposure to noise can cause
hearing loss.
• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Be certain that the material being drilled does not conceal electric or gas service and that their locations have been verified with the utility companies.
• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
• Wear safety goggles or other eye protection. Hammering operations cause chips to fly. Flying particles can cause permanent eye damage. Wear a dust mask or respirator
for applications that generate dust. Ear protection may be required for most applications.
• Keep a firm grip on the tool at all times. Do not attempt to operate this tool without holding it with both hands. It is recommended that the side handle be used at all times. Operating this tool with one hand will result in loss of control. Breaking through or encountering hard materials such as re- bar may be hazardous as well. Tighten the side handle securely before use.
• Do not operate this tool for long periods of time. Vibration caused by hammer action may be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure by taking frequent rest periods.
• Do not recondition bits yourself. Chisel reconditioning should be done by an authorized specialist. Improperly reconditioned chisels could cause injury.
• Wear gloves when operating tool or changing bits. Accessible metal parts on the tool and bits may get extremely hot during operation. Small bits of broken material may damage bare hands.
• Never lay the tool down until the bit has come to a complete stop. Moving bits could cause injury.
• Do not strike jammed bits with a hammer to dislodge them. Fragments of metal or material chips could dislodge and cause injury.
• Slightly worn chisels can be resharpened by grinding.
• Do not overheat the bit (discoloration) while grinding a new edge. Badly worn chisels require reforging. Do not reharden and temper the chisel.

Residual Risks

In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

Impairment of hearing.
Risk of personal injury due to flying particles.
Risk of burns due to accessories becoming hot during operation.
Risk of personal injury due to prolonged use.

SAVE THESE INSTRUCTIONS
Chargers
DEWALT chargers require no adjustment and are designed to be as easy as possible to operate.

Electrical Safety
The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains.
Your DEWALT charger is double insulated in accordance with EN60335; therefore no earth wire is required.
If the supply cord is damaged, it must be replaced only by DEWALT or an authorised service organisation.
Mains Plug Replacement (U.K. & Ireland Only)
If a new mains plug needs to be fitted:

Safely dispose of the old plug.
Connect the brown lead to the live terminal in the plug.
Connect the blue lead to the neutral terminal.

WARNING: No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 3 A.

Using an Extension Cable
An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for
the power input of your charger (see Technical Data). The minimum conductor size is 1 mm2; the maximum length
is 30 m.
When using a cable reel, always unwind the cable completely.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for compatible battery chargers (refer to Technical Data).

Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.
WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.
CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
CAUTION: Children should be supervised to ensure that they do not play with the appliance.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
Do not expose charger to rain or snow.
Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.
Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.
Do not place any object on top of charger or place
the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
Do not operate charger with damaged cord or plug—have them replaced immediately.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorised service centre.
Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
In case of damaged power supply cord, the supply cord must be replaced immediately by the manufacturer, its service agent or similar qualified person to prevent any hazard.
Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
NEVER attempt to connect two chargers together.
The charger is designed to operate on standard 230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

Charging a Battery (Fig. B)

Plug the charger into an appropriate outlet before inserting battery pack.
Insert the battery pack 6 into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink repeatedly indicating that the charging process has started.
The completion of charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button 7 on the battery pack.

NOTE: To ensure maximum performance and life of lithium-ion battery packs, charge the battery pack fully before first use.

Charger Operation
Refer to the indicators below for the charge status of the battery pack.

The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure.
The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light. NOTE: This could also mean a problem with a charger.
If the charger indicates a problem, take the charger and battery pack to be tested at an authorised service centre.

Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery pack warms.
The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of the charger.
Electronic Protection System
XR Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium-ion battery pack on the charger until it is fully charged.

Wall Mounting
These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 25.4 mm long with a screw head diameter of 7–9 mm, screwed into wood to an optimal depth leaving approximately 5.5 mm of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Battery Packs
Important Safety Instructions for All
Battery Packs
When ordering replacement battery packs, be sure to include catalogue number and voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.

Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.
Never force battery pack into charger. Do not modify battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury.
Charge the battery packs only in DEWALT chargers.
DO NOT splash or immerse in water or other liquids.
Do not store or use the tool and battery pack in locations where the temperature may fall below 4 ˚C (39.2 ˚F)
(such as outside sheds or metal buildings in winter), or reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings in summer).
Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention.

WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with
a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre for recycling.
WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

Transportation

WARNING: Fire hazard. Transporting batteries can possibly cause fire if the battery terminals inadvertently come in contact with conductive materials. When transporting batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Lithium-ion batteries should not be put in checked baggage.
DEWALT batteries comply with all applicable shipping regulations as prescribed by industry and legal standards which include UN Recommendations on the Transport of Dangerous Goods; International Air Transport Association (IATA) Dangerous Goods Regulations, International Maritime Dangerous Goods
(IMDG) Regulations, and the European Agreement Concerning The International Carriage of Dangerous Goods by Road
(ADR). Lithium-ion cells and batteries have been tested to section 38.3 of the UN Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria.
In most instances, shipping a DEWALT battery pack will be excepted from being classified as a fully regulated Class
9 Hazardous Material. In general, only shipments containing a lithium-ion battery with an energy rating greater than 100 Watt Hours (Wh) will require being shipped as fully regulated Class 9. All lithium-ion batteries have the Watt Hour rating marked on the pack. Furthermore, due to regulation complexities, DEWALT does not recommend air shipping lithium-ion battery packs alone regardless of Watt Hour rating. Shipments of tools with batteries (combo kits) can be air shipped as excepted if the Watt Hour rating of the battery pack is no greater than 100 Wh. Regardless of whether a shipment is considered excepted
or fully regulated, it is the shipper’s responsibility to consult the latest regulations for packaging, labeling/marking and documentation requirements.
The information provided in this section of the manual is provided in good faith and believed to be accurate at the time the document was created. However, no warranty, expressed or implied, is given. It is the buyer’s responsibility to ensure that its activities comply with the applicable regulations. Transporting the FLEXVOLTTM Battery
The DEWALT FLEXVOLTTM battery has two modes: Use and Transport.
Use Mode: When the FLEXVOLTTM battery stands alone or is in a DEWALT 18V product, it will operate as an 18V battery. When the FLEXVOLTTM battery is in a 54V or a 108V (two 54V batteries) product, it will operate as a 54V battery.
Transport Mode: When the cap is attached to the FLEXVOLTTM battery, the battery is in Transport mode. Keep the cap
for shipping.

When in Transport mode, strings of cells are electrically disconnected within the pack resulting in 3 batteries with a lower Watt hour (Wh) rating as compared to 1 battery with a higher Watt hour rating. This increased quantity of 3 batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries.
For example, the Transport Example of Use and Transport Label Marking Wh rating might indicate 3 x 36 Wh, meaning 3 batteries of 36 Wh each. The Use Wh rating might indicate 108 Wh (1 battery implied).

Storage Recommendations

The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

Labels on Charger and Battery Pack
In addition to the pictographs used in this manual, the
labels on the charger and the battery pack may show the following pictographs:

Read instruction manual before use.
See Technical Data for charging time.
Do not probe with conductive objects.
Do not charge damaged battery packs.
Charge DEWALT battery packs only with designated DEWALT chargers. Charging battery packs other than the designated DEWALT batteries with a DEWALT charger may make them burst or lead to other dangerous situations.
Do not incinerate the battery pack.
USE (without transport cap). Example: Wh rating indicates 108 Wh (1 battery with 108 Wh).
TRANSPORT (with built-in transport cap). Example: Wh rating indicates 3 x 36 Wh (3 batteries of 36 Wh).

Battery Type

The following tools operate on a 54 volt battery pack: DCH417 These battery packs may be used: DCB546, DCB547, DCB548. Refer to Technical Data for more information.

Package Contents

The package contains:

1 Cordless rotary hammerdrill
1 Side handle and depth rod
1 Charger
1 3-jaw keyless chuck
1 Accessory set (Excludes N or NT versions)
1 Kit box

1 Li-Ion battery pack (C1, D1, L1, M1, P1, S1, T1, X1, Y1 models) 2 Li-Ion battery packs (C2, D2, L2, M2, P2, S2, T2, X2, Y2 models) 3 Li-Ion battery packs (C3, D3, L3, M3, P3, S3, T3, X3, Y3 models) 1 Instruction manual
NOTE: Battery packs, chargers and kitboxes are not included with N models. Battery packs and chargers are not included with NT models. B models include Bluetooth® battery packs.
NOTE: The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth®, SIG, Inc. and any use of such marks by DEWALT is under license. Other trademarks and trade names are those of their respective owners.

Markings on Tool
The following pictograms are shown on the tool:

Read instruction manual before use.
Wear ear protection.
Wear eye protection.
Visible radiation. Do not stare into light.

Date Code Position (Fig. B)

The date code 15 , which also includes the year of manufacture, is printed into the housing.
Example:
2020 XX XX
Year and week of Manufacture

Description (Fig. A, E)
WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

Variable speed switch
Forward/reverse button
Mode selector dial
Mode selector button
Side handle
Battery pack
Release button
Main handle
SDS plus toolholder
Locking collar
Depth rod
Depth rod release button
Worklight
Anti-rotation system LED

Intended Use

Your cordless rotary hammerdrill has been designed for professional drilling and hammerdrilling applications, as well as screwdriving and chipping applications.
DO NOT use under wet conditions or in the presence of flammable liquids or gases.
Your cordless rotary hammerdrill is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.
This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.

Overload Clutch
In case of jamming of a drill bit, the drive to the drill spindle is interrupted. Because of the resulting forces, always hold the tool with both hands and take a firm stance. After the overload, release and depress the trigger to re-engage drive.
WARNING: Drill may stall if overloaded causing a sudden twist. Always expect the stall. Grip the drill firmly to control the twisting action and avoid injury.

Mechanical Clutch

These tools are fitted with a mechanical clutch. The indication that the clutch has activated will be an audible ratcheting together with increased vibration.

Anti-Rotation System (Fig. F)
In addition to the clutch, an anti-rotation system offers increased user comfort and safety through an on-board, anti-rotation technology capable of detecting if the user loses control of the hammer. When a jam is detected, the torque and speed are reduced instantly. This feature prevents self rotation of the tool reducing the occurrence of wrist injuries.
The anti-rotation system indicator 14 will illuminate to indicate status.

Active Vibration Control

For best vibration control, hold the tool as described in Proper Hand Position.
The active vibration control neutralises rebound vibration from the hammer mechanism. Lowering hand and arm vibration, it allows more comfortable use for longer periods of time and extends the life of the unit.
The hammer only needs enough pressure to engage the active vibraton control. Applying too much pressure will not make the tool drill or chip faster and active vibration control will not engage.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.
WARNING: Use only DEWALT battery packs and chargers. Inserting and Removing the Battery Pack from the Tool (Fig. B)
NOTE: Make sure your battery pack 6 is fully charged.
To Install the Battery Pack into the Tool Handle
WARNING: Do not push the trigger when inserting the battery

1. Align the battery pack 6 with the rails inside the tool’s handle (Fig. B).
2. Slide it into the handle until the battery pack is firmly seated in the tool and ensure that you hear the lock snap into place.

To Remove the Battery Pack from the Tool

Press the release button 7 and firmly pull the battery pack out of the tool handle.
Insert battery pack into the charger as described in the charger section of this manual.

Fuel Gauge Battery Packs (Fig. B)

Some DEWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack.
To actuate the fuel gauge 19 , press and hold the fuel gauge button. A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be recharged. NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-user application.

Belt Hook (Fig. D)

Optional Accessory

WARNING: To reduce the risk of serious personal injury, ONLY use the tool’s belt hook to hang the tool from a work belt. DO NOT use the belt hook for tethering or securing the tool to a person or object during use. DO NOT suspend tool overhead or suspend objects from the belt hook.
WARNING: To reduce the risk of serious personal injury, ensure the screw holding the belt hook is secure.
IMPORTANT: When attaching or replacing the belt hook, only use the screw 18 that is provided with the belt hook. Be sure to securely tighten the screw.
To accommodate left- or right- handed users the belt hook 16 can be attached to the tool using one of the slots below the main handle on left or right side and using the provided screw 18 installed on the underside of the main handle.
If the belt hook is not desired at all, it can be removed from the tool.
To Install the Belt Hook

Insert the hook into one of the slots, on left or right side, below the main handle.
Install the screw on the underside of the main handle. Be sure to securely tighten the screw.

To Remove or Move the Belt Hook

Remove the screw located on the underside of the main handle.
Pull the belt hook away from the main handle.
Insert the hook into one of the slots, on left or right side, below the main handle, or install the screw on the underside of the main handle. Be sure to securely tighten the screw.

Side Handle (Fig. A)

WARNING: To reduce the risk of personal injury, ALWAYS operate the tool with the side handle properly installed. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximize control.
The side handle 5 clamps to the front of the gear case and may be rotated 360˚ to permit right- or left-hand use. The side handle must be tightened sufficiently to resist the twisting action of the tool if the accessory binds or stalls. Be sure to grip the side handle at the far end to control the tool during a stall.
To loosen side handle, rotate counterclockwise.
To Adjust the Depth Rod (Fig. C)

Push in and hold the depth rod release button 12 on the side handle.
Move the depth rod 11 so the distance between the end of the rod and the end of the bit equals the desired drilling depth.
Release the button to lock rod into position. When drilling with the depth rod, stop when end of rod reaches surface of material.

Bit and Bit Holder

WARNING: Burn Hazard. ALWAYS wear gloves when changing bits. Accessible metal parts on the tool and bits may get extremely hot during operation. Small bits of broken material may damage bare hands.
The hammerdrill can be fitted with different bits depending on the desired application. Use sharp drill bits only.
Bit Recommendations

For wood, use twist bits, spade bits, power auger bits or hole saws.
For metal, use high-speed steel twist drill bits or hole saws. Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry.
For masonry, such as brick, cement, cinder block, etc., use carbide-tipped bits rated for percussion drilling.

SDS plus® Bit Holder (Fig. G)
NOTE: Special adapters are needed to use the SDS plus® tool holder with straight shank bits and hexagonal screwdriver bits. Refer to Optional Accessories.
To insert a drill bit or other accessory:

Insert the shank of the bit about 19 mm into SDS plus® tool holder 9 .
Push and rotate bit until it locks in place. The bit will be securely held.
To release bit, pull the sleeve 20 back and remove the bit.

Keyless Chuck Removal (Fig. G,I)
On some hammerdrills, a keyless chuck can be installed in place of the SDS plus® bit holder.
WARNING: Never use standard chucks in the rotary hammering mode.
Replacing the SDS plus® Bit Holder with the Keyless Chuck (Fig. I)

Select hammering only mode (see Operation Modes), this locks the spindle to prevent it from rotating when unlocking the removable tool holder.
Turn the locking collar 10 into the unlocked position and pull the installed bit holder off.
Push the keyless chuck 23 onto the spindle 21 and turn the locking collar 10 into the locking position.
To replace the keyless chuck with the SDS plus® bit holder, first remove the keyless chuck the same way as the SDS plus® bit holder was removed.
Then replace the SDS plus® bit holder the same way as the keyless chuck was replaced.

To Insert a Drill Bit or Accessory in Keyless Chuck (Fig. G)

Grasp the sleeve 22 of the keyless chuck 23 with one hand and use the other hand grasping the base of the chuck.
Rotate the sleeve 22 counterclockwise (as viewed from the front) far enough to accept the desired accessory.
Insert the accessory about 19 mm into the chuck and tighten securely by rotating the chuck sleeve clockwise with one hand while holding the tool with the other hand. Continue to rotate the chuck sleeve until several ratchet clicks are heard to ensure full gripping power.
Be sure to tighten chuck with one hand on the chuck sleeve and one hand holding the tool for maximum tightness.
To release the accessory, repeat Steps 1 and 2 above.

OPERATION

Instructions for Use

WARNING: Always observe the safety instructions and applicable regulations.
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Proper Hand Position (Fig. A, H)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
Proper hand position requires one hand on the main handle 8 , with the other hand on the side handle 5 .

Operation Modes (Fig. A)

WARNING: Do not select the operating mode when the tool is running.
Your tool is equipped with a mode selector dial 3 to select the mode appropriate to desired operation.

To Select an Operating Mode

Depress the mode selector release button 4 .
Rotate the mode selector dial 3 so that the arrow points to the symbol corresponding with the desired mode.

NOTE: The mode selector dial 3 must be in rotary drilling, rotary hammering or hammering only mode at all times. There are no operable positions in between. It may be necessary to briefly run the motor after having changed from ‘hammering only’ to ‘rotary’ modes in order to align the gears.
Performing an Application (Fig. A)

WARNING: TO REDUCE THE RISK OF PERSONAL INJURY, ALWAYS ensure workpiece is anchored or clamped firmly. If drilling thin material, use a wood “back-up” block to prevent damage to the material.
WARNING: Always wait until the motor has come to a complete standstill before changing the direction of rotation.

Choose and install the appropriate chuck, adapter, and/or bit onto to the tool. Refer to Bit and Bit Holders.
Using the mode selector dial 3 , select the mode appropriate to desired application. Refer to Operation Modes.
Adjust the side handle 5 as required.
Place the bit/chisel on the desired location.
Select the direction of rotation using the forward/reverse button 2 . When changing the position of the control button, be sure the trigger is released and motor has come to a complete stop.
To select forward rotation, press the for ward/re verse control button on the right side of the tool.
To select reverse, press the forward/reverse control button on the left side of the tool.
NOTE: The center position of the control button locks the tool in the off position.
Depress the trigger switch 1 . The farther you depress
the trigger switch, the faster the tool will operate. For maximum tool life, use variable speed only for starting holes or fasteners.
NOTE: Depending on your tool, depressing the trigger switch activates a worklight 13 designed to illuminate the immediate work surface. The worklight will automatically turn off 20 seconds after the trigger switch is released.

WARNING:

Do not use this tool to mix or pump easily combustible or explosive fluids (benzine, alcohol, etc.).
Do not mix or stir inflammable liquids
labelled accordingly.

DUST

WARNING: Before performing an operation with this tool, check the hazard classification of the dust that will be produced while drilling or construction activity.
As much as possible, use a DEWALT dust extraction system suitable for the material being worked on.

Some dusts generated during drilling and other construction activities can be dangerous. Examples are:
- Crystalline silica from bricks and cement and other masonry products
- Lead-containing coatings
- Some wood types such as oak and beech and arsenic and chromium from chemically treated lumber.
Contact with or inhalation of the dust may cause cancer, birth defects, allergic reactions and/or respiratory or other diseases to the operator or bystanders.
To achieve a high level of dust collection, use a suitable vacuum cleaner.
When indicated, wear a respirator appropriate for the type of dust generated.
Ensure that the workplace is well ventilated.
Material containing asbestos may be handled only by specialists.
Observe the relevant guidelines and national regulations for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal).

Wireless Tool Control (Fig. A)

CAUTION: Read all saftey warnings, instruction and specifications of the appliance which is paired with the tool.
Your tool is equipped with a Wireless Tool Control transmitter which allows your tool to be wirelessly paired with another Wireless Tool Control device, such as a DEWALT dust extractor. To pair your tool using Wireless Tool Control, depress the trigger switch 1 and the Wireless Tool Control pairing button on the seperate device. An LED on the seperate device will let you know when your tool has been successfully paired.

DEWALT Tool Tag Ready (Fig. E)
Optional Accessory
Your tool comes with mounting holes 17 and fasteners for installing a DEWALT Tool Tag. You will need a T20 bit tip to install the tag. Only use the screws provided. The DEWALT Tool Tag is designed for tracking and locating professional power tools, equipment, and machines using the DEWALT Tool Connect™ app. For proper installation and use of the DEWALT Tool Tag refer to the DEWALT Tool Tag manual.

MAINTENANCE

Your power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

The charger and battery pack are not serviceable.
Lubrication Your power tool requires no additional lubrication.

Cleaning

WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Transport

CAUTION: Accidental starting during transport!

Always transport your products with the batteries removed!
Transport the tool and batteries individually packaged.
Follow the information in the section Battery Packs –Transportation in this manual.
Check the tool and batteries for damage before use after transport.

Storage

CAUTION: Accidental damage caused by defective or leaking batteries!

Always store your products with the batteries removed!
Store the tool and batteries in a place that is as cool and dry as possible.
Follow the information in the section Battery Packs –Storage Recommendations in this manual.
Store the tool and batteries in a place where they cannot be accessed by children or unauthorized persons.
Check the tool and batteries for damage before use after long periods of storage.

Optional Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product. Consult your dealer for further information on the appropriate accessories.

Protecting the Environment
Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.

Rechargeable Battery Pack
This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

Run the battery pack down completely, then remove it from the tool.
Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

SDS plus® and SDS max® are registered trade marks of Robert Bosch GmbH