MEAN WELL HLN-40H-12 LED Driver LED Transformer Owner’s Manual

June 12, 2024
MEAN WELL

MEAN HLN-40H-12 LED Driver LED Transformer

Product Information

The HLN-40H series is a 40W Single Output Switching Power Supply. It has a compact design and is suitable for various applications. The power supply is IP64 rated, which means it is protected against dust and water splashes. The product has been tested and certified for safety by Bauart. It meets safety regulations and standards for electrical products.

The product can be found on the TUV website with ID 2000000000.

Specifications

Model Output Input
HLN-40H-12 12V 3.33A
HLN-40H-15 15V 2.67A
HLN-40H-20 20V 2A
HLN-40H-24 24V 1.67A
HLN-40H-30 30V 1.34A
HLN-40H-36 36V 1.12A
HLN-40H-42 42V 0.96A
HLN-40H-48 48V 0.84A
HLN-40H-54 54V 0.75A

Note: The power supply has a constant current region for each output voltage.

Product Usage Instructions

  1. Before connecting the power supply, ensure that the input voltage range is compatible with your electrical system. The voltage range is 90 ~ 305VAC or 127 ~ 431VDC.
  2. Select the appropriate output voltage based on your application requirements.
  3. Connect the power supply to the input power source using the provided cables.
  4. Adjust the current if needed using the internal potentiometer (only available for A type).
  5. Turn on the power supply and verify that the output voltage is within the desired range.
  6. If multiple power supplies are used, make sure not to exceed the maximum number of units allowed on a circuit breaker. For circuit breaker type B, a maximum of 12 units is allowed. For circuit breaker type C, a maximum of 20 units is allowed.

Please refer to the user’s manual for more detailed information on installation, safety precautions, and troubleshooting.

Features

  • Universal AC input / Full range (up to 305VAC)
  • Built-in active PFC function
  • Protections: Short circuit / Over current / Over voltage / Over temperature
  • Cooling by free air convection
  • OCP point adjustable through output cable or internal potentiometer
  • Fully isolated plastic case IP64 level
  • Class 2 power unit
  • Three in one dimming function (1-10Vdc or PWM signal resistance)
  • Suitable for LED lighting and moving sign applications
  • Compliance to worldwide safety regulations for lighting
  • Suitable for dry / damp locations or outdoor application
  • 3 years warranty

GTIN CODE

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HLN-40H-12 A

  • A : IP64 rated. Output voltage and constant current level can be adjusted through internal potentiometer.
  • B: IP64 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance

SPECIFICATION

MODEL| HLN-40H-12| HLN-40H-15| HLN-40H-20| HLN- 40H-24| HLN-40H-30| HLN-40H-36| HLN-40H-42| HLN-40H-48| HLN-40H-54
---|---|---|---|---|---|---|---|---|---






OUTPUT

| DC VOLTAGE| 12V| 15V| 20V| 24V| 30V| 36V| 42V| 48V| 54V
CONSTANT CURRENT REGION Note.4| 7.2 ~12V| 9 ~ 15V| 12 ~ 20V| 14.4 ~ 24V| 18 ~ 30V| 21.6 ~ 36V| 25.2 ~ 42V| 28.8 ~ 48V| 32.4 ~ 54V
RATED CURRENT| 3.33A| 2.67A| 2A| 1.67A| 1.34A| 1.12A| 0.96A| 0.84A| 0.75A
RATED POWER| 40W| 40W| 40W| 40.1W| 40.2W| 40.3W| 40.3W| 40.3W| 40.5W
RIPPLE & NOISE (max.) **Note.2| 150mVp-p| 150mVp-p| 150mVp-p| 150mVp-p| 200mVp-p| 200mVp-p| 300mVp-p| 300mVp-p| 300mVp-p
VOLTAGE ADJ. RANGE Note.6| 10.8 ~ 13.5V| 13.5 ~ 17V| 17 ~ 22V| 22 ~ 27V| 27 ~ 33V| 33 ~ 40V| 40 ~ 46V| 44 ~ 53V| 49 ~ 58V
CURRENT ADJ. RANGE| Can be adjusted by internal potentiometer A type only
2 ~ 3.33A| 1.6 ~ 2.67A| 1.2 ~ 2A| 1 ~ 1.67A| 0.8 ~ 1.34A| 0.67 ~ 1.12A| 0.58 ~ 0.96A| 0.5 ~ 0.84A| 0.45 ~ 0.75A
VOLTAGE TOLERANCE Note.3| ±2.5%| ±2.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±2.0%| ±1.5%| ±1.0%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME Note.7| 500ms, 80ms at full load         230VAC / 115VAC
HOLD UP TIME (Typ.)**| 16ms/230VAC             16ms/115VAC at full load




INPUT

| VOLTAGE RANGE **Note.5| 90 ~ 305VAC            127 ~ 431VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC at full load (Please refer to “Power Factor Characteristic” curve)
TOTAL HARMONIC DISTORTION| THD< 20% when output loading≧60% at 115VAC/230VAC input and output loading≧75% at 277VAC input
EFFICIENCY (Typ.)| 86.5%| 86.5%| 87.5%| 88%| 88.5%| 88.5%| 88.5%| 89%| 89%
AC CURRENT (Typ.)| 0.43A / 115VAC           0.24A / 230VAC 0.23A / 277VAC
INRUSH CURRENT(Typ.)| COLD START 50A(twidth=210μs measured at 50% Ipeak) at 230VAC
MAX. No. of PSUs on 16A CIRCUIT BREAKER| 12 units (circuit breaker of type B) / 20 units (circuit breaker of type C) at 230VAC
LEAKAGE CURRENT**| <0.75mA / 277VAC




PROTECTION

| OVER CURRENT Note.4| 95 ~ 108%
Protection type : Constant current limiting, recovers automatically after fault condition is removed
SHORT CIRCUIT| Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGE| 15 ~ 21V| 18 ~ 24V| 23 ~ 30V| 28 ~ 35V| 35 ~ 43V| 41 ~ 49V| 48 ~ 58V| 54 ~ 65V| 59 ~ 68V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, re-power on to recover



ENVIRONMENT

| WORKING TEMP.| -40 ~ +50℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 40℃)
VIBRATION| 10 ~ 500Hz, 2G 12min./1cycle, period for 72min. each along X, Y, Z axes



SAFETY & EMC

| SAFETY STANDARDS| UL8750, CSA C22.2 No. 250.0-08 , BS EN/EN/AS/NZS 61347-1, BS EN/EN/AS/NZS 61347-2-13 independent, IP64, EAC TP TC 004,GB19510.1,GB19510.14 approved ; design refer to UL60950-1, BS EN/EN60335-1
WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (≧60% load) ; BS EN/EN61000-3-3, GB17743 and GB17625.1,

EAC TP TC 020

EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11; BS EN/EN61547, BS EN/EN55024, light industry level (surge 4KV),

EAC TP TC 020


OTHERS

| MTBF| 3396.4K hrs min.       Telcordia SR-332(Bellcore) ; 346.2K hrs min.        MIL-HDBK-217F (25℃)
DIMENSION| 16161.535mm (LWH)
PACKING| 0.35Kg;32pcs/12.2Kg/1.10CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25°C of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance: includes set up tolerance, line regulation and load regulation.
4. Please refer to “DRIVING METHODS OF LED MODULE”.
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. A type only.
7. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time.
8. The power supply is considered as a component that will be operated in combination with final equipment. Since MC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify MC Directive on the complete installation again.
9. To fulfill requirements of the latest Er regulation for lighting fixtures, this LED power supply can only be used behind a switch without permanently
connected to the mains.
10. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft)
11. For any application note and IP water proof function installation caution, please refer our user manual before using.
https://www.meanwell.com/Upload/PDF/LEDEN.pdf

※ Product Liability Disclaimer:For detailed information, please refer to https://[www.meanwell.com/serviceDisclaimer.aspx](http://www.meanwell.com/serviceDisclaimer.aspx) File Name:HLN-40H-SPEC  2022-02-18

Mechanical Specification

A Type:(HLN-40H-_A)

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IP64 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (can access by removing the rubber stopper on the case).

B Type:(HLN-40H- _B)

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Block Diagram

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Derating Curve

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Static Characteristics

Power Factor Characteristic

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EFFICIENCY vs LOAD (48V Model)

HLN-40H series possess superior working efficiency that up to 89% can be reached in field applications.

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DRIVING METHODS OF LED MODULE
There are two major kinds of LED drive method “direct drive” and “with LED driver”. A typical LED power supply may either work in “constant voltage mode (CV) or constant current mode (CC)” to drive the LEDs. Mean Well’s LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B).

In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems.  Should there be any compatibility issues, please contact MEAN WELL.

DIMMING OPERATION(for B-type only)

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  • Built-in 3 in 1 dimming function, IP64 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-.
  • Please DO NOT connect “DIM-” to “-V”.
  • Reference resistance value for output current adjustment (Typical)

Resistance value| Single driver| 10KΩ| 20KΩ| 30KΩ| 40KΩ| 50KΩ| 60KΩ| 70KΩ| 80KΩ| 90KΩ| 100KΩ| OPEN
---|---|---|---|---|---|---|---|---|---|---|---|---
Multiple drivers

(N=driver quantity for synchronized

dimming operation)

| 10KΩ/N| 20KΩ/N| 30KΩ/N| 40KΩ/N| 50KΩ/N| 60KΩ/N| 70KΩ/N| 80KΩ/N| 90KΩ/N| 100KΩ/N| —–
Percentage of rated current| 10%| 20%| 30%| 40%| 50%| 60%| 70%| 80%| 90%| 100%| 95%~108%

1 ~ 10V dimming function for output current adjustment (Typical)

Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90%
100% 95%~108%

10V PWM signal for output current adjustment (Typical): Frequency range:100Hz ~ 3KHz

Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90%
100% 95%~108%
  • Using the built-in dimming function on B-type model can’t turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit.
  • Direct connecting to LEDs is suggested, but is not suitable for using additional drivers.

Dimming connection diagram for turning the lighting fixture ON/OFF :MEAN-
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Using a switch and relay can turn ON/OFF the lighting fixture.

  1.  Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-.
  2. The LED lighting fixture can be turned ON/OFF by the switch.

References

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