HYTRONIK HC438V Tri-level Control Sensor Instruction Manual

October 30, 2023
HYTRONIK

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HYTRONIK HC438V Tri-level Control Sensor

HYTRONIK-HC438V-Tri-level-Control-Sensor-product

Product Information

The Tri-level Control Sensor, models HC438V and HCD438, is a detached linear version occupancy detector suitable for indoor use in the office, commercial lighting, classroom, and meeting room applications. It features a 24-hour daylight monitoring dawn/dusk sensor, a special photocell to measure and differentiate natural light from LED light, and an intelligent Lux off function with a daylight threshold prior to motion detection. The sensor also has a tri-level dimming control based upon occupancy (also known as corridor function) and an optional 1-10V or DALI dimming control method. It has a one- touch daylight learning via a remote control threshold and loop-in and loop- out terminal for efficient installation. The sensor also has a five-year warranty.

Product Usage Instructions

Follow the below instructions to use the Tri-level Control Sensor:

  1. Ensure that the Tri-level Control Sensor is suitable for your intended indoor application.
  2. Install the sensor according to the instructions provided in the user manual.
  3. Connect the sensor to the mains voltage and power source.
  4. Use the remote control to set the one-touch daylight learning threshold.
  5. Adjust the photocell advance settings to measure and differentiate natural light from the LED light.
  6. Set the intelligent Lux off function with a daylight threshold prior to motion detection.
  7. Select the desired occupancy-based tri-level dimming control or optional 1-10V or DALI dimming control method.
  8. Use the loop-in and loop-out terminal for efficient installation (HC438V only).
  9. Monitor the sensor’s performance and adjust settings as necessary.
  10. Refer to the user manual for further information and the most recent release on www.hytronik.com/products/Motion Sensors for any updates to the datasheet.

Applications

Occupancy detector with tri-level dimming control suitable for indoor use:

  • Office / Commercial Lighting
  • Classroom
  • Meeting Room

Use for new luminaire designs and installations

Features

  • 24 hour daylight monitoring dawn/dusk sensor
  • Special photocell to measure and differentiate natural light from LED light
  • Lux off function, daylight threshold prior to motion detection
  • Tri-level dimming control based upon occupancy (also known as corridor function)
  • Optional 1-10V or DALI dimming control method
  • One-touch daylight learning via remote control
  • Zero crossing detection circuit reduces in-rush current and prolongs relay life (HC438V)
  • Loop-in and loop-out terminal for efficient installation (HC438V)
  • 5-year warranty

Technical Data

Input Characteristics

Model No. HC438V  HCD438
Mains voltage 120~277VAC 50/60Hz
Stand-by power <0.5W
Load ratings:

HC438V

| Capacitive:

200VA~120V / 400VA~277V

Resistive:

500W~120V / 1200W~277V

HCD438| 30mA, 16VDC (max. 15 devices)
Warming-up| 20s

Environment

Operation temperature Ta: -20OC ~ +55OC
Case temperature (Max.) Tc: +75OC
IP rating IP20

Safety and EMC

Safety standard UL773A , CSA-C22.2 No. 284
FCC standard FCC Part 15C
Certifcate UL, CUL, FCC
Sensor Data

Model No.

| SAM7 SAM7/I HIR02 HIR04 HIR09/S HIR09/F HIR09/C HIR19/S HIR19/F HIR19/C
---|---
Sensor principle:|
SAM7 SAM7/I| High Frequency (microwave)
HIR02 HIR04 HIR19| PIR Detection
SAM7 SAM7/I|
Operation frequency

Transmission power

| 5.8GHz +/- 75MHz

<0.2mW

Detection range:|
SAM7|
Max installation height

Max Detection range

| 6m

12m (Diameter)

HIR02  HIR04|
Max installation height

Max Detection range

| 3m

6m (Diameter)

HIR09 & HIR19|
Max installation height

Max Detection range (Ø)

| 15m (forklift)

12m (single person) 24m (forklift)

20m (single person)

Detection angle| 30O ~ 150O

Sensor Main Body

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(2\)

There are ten different sensor antenna modules to choose from:

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(3\)

PIR Sensor Head

HIR09/S & HIR19/S
Surface mounting For highbay application IP65 (facia/lens part) The cable length is around 30cm.

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(4\)

HIR09/F & HIR19/F
Flush mounting For highbay application IP65 (facia/lens part) The cable length is around 30cm.

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(5\)

HIR09/C & HIR19/C
Screw to the luminaire by conduit For highbay application IP65 (facia/lens part) The cable length is around 30cm.

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(6\)

10 sensor antennas and 2 control units offer 20 combinations in total:

  • A Microwave antenna SAM7 + DALI control HCD438
  • B Microwave antenna SAM7 + 1-10V control HC438V
  • C Microwave antenna SAM7/I + DALI control HCD438
  • D Microwave antenna SAM7/I + 1-10V control HC438V
  • E PIR antenna HIR02 + DALI control HCD438
  • F PIR antenna HIR02 + 1-10V control HC438V
  • G PIR antenna HIR04 + DALI control HCD438
  • H PIR antenna HIR04 + 1-10V control HC438V
  • I PIR antenna HIR09/S + DALI control HCD438
  • J PIR antenna HIR09/S + 1-10V control HC438V
  • K PIR antenna HIR09/F + DALI control HCD438
  • L PIR antenna HIR09/F + 1-10V control HC438V
  • M PIR antenna HIR09/C + DALI control HCD438
  • N PIR antenna HIR09/C + 1-10V control HC438V
  • O PIR antenna HIR19/S + DALI control HCD438
  • P PIR antenna HIR19/S + 1-10V control HC438V
  • Q PIR antenna HIR19/F + DALI control HCD438
  • R PIR antenna HIR19/F + 1-10V control HC438V
  • S PIR antenna HIR19/C + DALI control HCD438
  • T PIR antenna HIR19/C + 1-10V control HC438V

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(7\)

Note: We recommend the mounting distance between sensor to sensor should be more than 2m to prevent sensors from false-triggering.

Functions and Features

Tri-level Control (Corridor Function)
Hytronik builds this function inside the motion sensor to achieve tri-level control, for some areas which require a light change notice before switch-off. The sensor offers 3 levels of light: 100%–>dimmed light (natural light is insufficient) –>off; and 2 periods of selectable waiting time: motion hold- time and stand-by period; Selectable daylight threshold and freedom of detection area.

  • With sufficient natural light, the light does not switch on when presence is detected.
  • With insufficient natural light, the sensor switches on the light automatically when presence is detected.
  • After hold-time, the light dims to stand-by level if the surrounding natural light is below the daylight threshold.
  • Light switches off automatically after the stand-by period elapses. HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(8\)

24h Daylight Monitoring Function (SAM7)
Our innovative and patented software enables our antenna with built-in daylight sensor to provide a “smart photocell” function. This function is activated when stand-by period is set to “+∞ ”.

  1. The light switches on at 100% when there is movement detected.
  2. The light dims to stand-by level after the hold-time.
  3. The light remains in dimming level at night.HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(9\)
  4. The light turns off completely when natural light lux exceeds daylight threshold pre-set.
  5. The light automatically turns on at 10% when natural light is insufficient (no motion).HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(10\)

Settings on this demonstration:

  • Hold-time: 10min
  • Daylight threshold: 50lux Stand-by dimming level: 10%
  • Stand-by period: +∞

Photocell AdvanceTM Function (SAM7/I, HIR04)
It’s well known that LED lights have a totally different spectrum to natural light. Hytronik uses this principle and comes up with a special photocell and sophisticated software algorithm to measure and differentiate natural light from LED light, so that this photocell can ignore the LED light and only respond to the natural light. Our technology has no infringement to the existing patents in the market.

Lux Off Function (SAM7/I, HIR02, HIR04)
The light turns off automatically whenever the surrounding natural light lux level exceeds the daylight threshold for more than 5min, even if there is motion detected. For HIR02 and HIR04, please pay attention that if the stand- by period is pre-set to infinity “+∞”, the fixture never switches off but stays at a dimming level, even when natural light is sufficient.

Manual Override
This sensor reserves access of the manual override function for the end-user to switch on/off, or adjust the brightness by push-switch, which makes the product more user-friendly and offers more options to fit some extra-ordinary demands:

  • Short Push ( <1s): on/off function;
    • On → Off: the light turns off immediately and cannot be triggered ON by motion until the expiration of pre-set hold-time. After this period, the sensor goes back to normal sensor mode.
    • Off → On: the light turns on and goes to sensor mode, no matter if the ambient Lux level exceeds the daylight threshold or not.
  • Long Push ( >1s): adjust the hold-time brightness level between 10% and 100%.

Note: if the end-user do not want this manual override function, just leave the “push” terminal unconnected to any wire.

Semi-auto Mode (Absence Detection)
It is easy to forget to switch off the light, in the office, corridor, or even at home. And in many other cases, people do not want to have a sensor to switch on the light automatically, for example, when people just quickly pass by, there is no need to have the light on. The solution is to apply this “absence detector”: a motion sensor is employed, but only activated on the main press of the push switch, the light keeps being ON in the presence, and dims down in the absence, and eventually switches off in the long absence. This is a good combination of sensor automation and manual override control, to have the maximum energy saving, and at the same time, to keep efficient and comfortable lighting.

  • The light does not switch on when there is presence being detected.
  • The light turns on full, and the sensor stays in sensor mode. HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(13\)
  • The light keeps being ON during the presence.
  • People left, the light dims to stand-by level after the hold-time.
  • The light switches off automatically after the stand-by period elapses. HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(14\)

Note:
end-user can choose either function 5 or function 6 for the application. The default function is the manual override.

Zero-cross Relay Operation (HC438V)
Designed in the software, sensor switches on/off the load right at the zero-cross point, to ensure that the in-rush current is minimised, enabling the maximum lifetime of the relay.

Loop-in and Loop-out Terminal (HC438V)
Double L N terminal makes it easy for wire loop-in and loop-out, and saves the cost of terminal block and assembly time.

Wiring Diagram

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(16\)

  1. 200 metres (total) max. for 1mm² CSA (Ta = 50℃)
  2. 300 metres (total) max. for 1.5mm² CSA (Ta = 50℃)

Detection Pattern Ceiling mounted

Model SAM7 & SAM7/I

Model HIR02 & HIR04

HIR09 & HIR19 (High-bay) 

HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(19\)

Settings

Settings (Remote Control HRC-11, for SAM7/I , HIR04 , HIR09 and HIR19)

  • Permanent ON/OFF function
    Press the button “ON/OFF” to select permanent ON or permanent OFF mode. * Press buttons “AUTO”, “RESET” or “Ambient” to quit this mode. The mode will change to AUTO Mode after power failure.

  • Reset Settings
    Press the button “RESET”, all settings go back to default values.

  • Shift Button
    Press the button “Shift”, the LED on the top left corner is on to indicate mode selection. All values/settings in RED are valid for 20 seconds.

  • AUTO mode
    Press the button “AUTO” to initiate automatic mode. The sensor starts working and all settings remain as before the light is switched ON/OFF.

  • SEMI-AUTO mode

1. Press the button “Shift”, and the red LED flashes for indication.
2. Press the button “SEMI-AUTO/AUTO” to initiate semi-auto mode. The fixture is manually turned on by pressing the push switch and goes off automatically after a standby time. (Absence detection mode)
  • Power output
    Press the buttons to select light output at 80% (at initial 10,000 hours) or 100%. Note: “Sensor off” and “Twilight” functions are disabled.

  • Brightness +/-
    Press these two buttons to adjust the light output brightness during hold time.

  • Scene program – 1-key commissioning

1. Press the button “Start” to program.
2. Select the buttons in “Detection range”, “Daylight threshold”, “Hold-time”, “Stand-by time”, and “Stand-by dimming level” to set all parameters.
3. Press the button “Memory” to save all the settings programmed in the remote control.
4. Press the button “Apply” to set the settings for each sensor unit(s).  

For example, to set the detection range to 100%, daylight threshold Disable, hold-time 5min, stand-by time +∞, stand-by dimming level 30%, the steps should be: Press button “Start”, button ”100%”, “Disable”, “Shift”, “5min”, “Shift”, “+∞”, “30%”, “Memory”. By pointing to the sensor unit(s) and pressing “Apply”, all settings are passed on to the sensor(s).HYTRONIK-HC438V-Tri-level-
Control-Sensor-fig- \(27\)

Detection range
All buttons in this zone are disabled for HIR04.

Daylight threshold
Press buttons in zone “ Daylight threshold” to set the daylight sensor at 2Lux/ 10Lux / 50Lux / 100Lux / 300Lux / 500Lux / Disable.

Note: To set the daylight sensor at 100Lux / 300Lux / 500Lux, press “Shift” button first.

Ambient daylight threshold

  1. Press the button “Shift”, and the red LED starts to flash.
  2. Press the button “Ambient”, the surrounding lux level is sampled and set as the new daylight threshold.

Hold-time
Press buttons in zone “hold-time” to set the hold-time at 2s / 30s / 1min / 5min / 10min / 15min / 20min / 30min.

Note:

  1. To set hold-time at 30s / 5min / 15min / 30min, press “Shift” button first.
  2. 2s is for testing purpose only, stand-by period and daylight sensor settings are disabled in this mode.

To exit from Test mode, press button “RESET” or any button in “Hold-time”.

Stand-by time (corridor function)
Press buttons in zone “stand-by time” to set the stand-by period at 0s / 10s / 1min / 5min / 10min / 30min / 1h / +∞. Note: “0s” means on/off control; “+∞” means the stand-by time is infinite and the fixture never switches off.

Stand-by dimming level
Press the button in zone “stand-by dimming level” to set the stand-by dimming level at 10% / 20% / 30% / 50%.

Auto-configuration function
All buttons in this zone are disabled.

Dual tech & RF mode
All buttons in this zone are disabled.

Settings (Remote Control HRC-05, for SAM7 & HIR02)

  • Permanent ON/OFF function
    Press the “ON/OFF” button, the light goes to permanent on or permanent off mode, and the sensor is disabled.

    • Press “Auto Mode”, “RESET” or “Scene mode” buttons to quit this mode. The mode will change to AUTO Mode after power failure.
  • Sensor mode
    Press “Auto Mode” button, the sensor starts to function and all settings remain the same as the latest status before the light is switched on/off.

  • Reset function
    Press “RESET” button, all settings go back to default settings.

  • Dim +/-
    Long press “Dim +” or “Dim ” to adjust the light brightness during hold-time. “ + ” means dimming up, “ ” means dimming down.

  • Test mode
    This button is for testing purposes only. The sensor goes to test mode (hold- time is 2s) after commissioning, meanwhile, the stand-by period and daylight sensor are disabled.

    • This mode can be ended by pressing “reset”, or any button of “scene mode” and “hold-time”. The sensor settings are changed accordingly.
  • Power output
    By pressing these two buttons, the output shifts between 80% (at initial 10,000 hours) and 100%, for energy-saving purposes.

  • Ambient daylight threshold
    Press this button, the latest surrounding lux value overwrites the previous lux value learned, and it is set as the daylight threshold. This feature enables the fixture to function well in any real application circumstances.

  • Lux disable
    Press this button, the built-in daylight sensor stops working, and all motion detected could turn on the lighting fixture, no matter how bright the natural light is.

  • Manual override / Semi-auto mode (absence detection)
    By pressing this button, the sensor goes to manual override or Semi-auto mode (absence detection) function.

    • The buzzer beeps twice if it’s manual override function, and beeps once if it shifts to Semi-auto mode (absence detection).HYTRONIK-HC438V-Tri-level-Control-Sensor-fig- \(32\)

Scene mode
There4 are 4 scene modes fixed program built in the remote control to choose for different applications:

Scene options| Detection range| Hold-time| Stand-by period| Stand-by dimming level| Daylight sensor
---|---|---|---|---|---
SC1| 100%| 1min| 10min| 10%| 2Lux
SC2| 100%| 5min| 10min| 10%| 2Lux
SC3| 100%| 10min| 30min| 10%| 10Lux
SC4| 100%| 10min| | 10%| 50Lux

End-user can adjust the settings by pressing buttons of detection range/hold- time/stand-by period/stand-by dimming level/daylight sensor. The last setting stays in validity.

Detection range
Press the buttons of “detection range” to set detection range at 10% /50% /100%.

Note: these buttons are invalid for antenna module HIR02.

Hold-time
Press the buttons of “hold-time” to set hold-time at 30s / 1min / 5min / 10min / 30min.

Daylight sensor
Press the buttons of “daylight sensor” to set daylight threshold at 2Lux / 10Lux / 50Lux.

Stand-by period (corridor function)
Press the buttons of “stand-by period” to set stand-by period at 0s / 10s / 1min / 10min / 30min / +∞.

  • “0s” means on/off control; “+∞” means bi-level dimming control, the fixture never switches off when daylight sensor is disabled.

Stand-by dimming level
Press the buttons of “stand-by dimming level” to set the stand-by dimming level at 10% / 20% / 30%.

Additional Information/Documents

  1. For full explanation of Hytronik Photocell AdvanceTM technology, please kindly refer to www.hytronik.com/download ->knowledge ->Introduction of Photocell Advance
  2. Regarding precautions for microwave sensor installation and operation, please kindly refer to www.hytronik.com/download ->knowledge ->Microwave Sensors – Precautions for Product Installation and Operation
  3. Regarding precautions for PIR sensor installation and operation, please kindly refer to www.hytronik.com/download ->knowledge ->PIR Sensors – Precautions for Product Installation and Operation
  4. Data sheet is subject to change without notice. Please always refer to the most recent release on www.hytronik.com/products/Motion Sensors ->Built-in HF Sensor
  5. Regarding Hytronik standard guarantee policy, please refer to www.hytronik.com/download ->knowledge ->Hytronik Standard Guarantee Policy.

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