GRAPHITE 58G011 Cordless Blade Sawing Machine User Manual

GRAPHITE 58G011 Cordless Blade Sawing Machine

SPECIFIC SAFETY RULES

SPECIAL PROVISIONS FOR THE SAFE OPERATION OF THE JIGSAW

• When carrying out work where the tool may encounter concealed electrical wires, hold the tool by the insulated surfaces of the handle. Contact with the mains cable may cause a voltage to appear on the metal parts of the power tool, which could result in an electric shock.

• Keep your hands at a safe distance from the cutting range Do not slide them under the workpiece There is a danger of injury when coming into contact with the saw blade.

• When you have finished work, switch off the jigsaw The saw blade can only be removed from the workpiece when it is stationary.

• Use only undamaged blades that are in perfect condition. Bent, unsharpened blades can break, can further affect the cutting line and can also contribute to kickback.

• Dusts from certain types of wood, or certain types of metal, can be hazardous to health and cause allergic reactions, respiratory diseases or cancer
  – dust masks must be used when cutting in order to protect the respiratory tract against cutting dust.
  – Use dust extraction when cutting wood.
  – always ensure that the workplace is well ventilated.

• Do not cut water pipes with the jigsaw. Cutting the pipe causes damage to property or may result in electric shock.

• To avoid cutting nails, screws and other hard objects, inspect the workpiece carefully before starting work.

• Do not cut material whose dimensions (thickness) exceed those given in the technical data.

• Hold the jigsaw with your hand closed.

• Make sure that the jigsaw does not touch the material before pressing the switch.

• Do not touch moving parts with your hand.

• Do not put the jigsaw down if it is still running. Do not switch on the jigsaw before grasping it with your hand.

• Do not touch the blade or the workpiece immediately after finishing work These parts can become very hot and may cause burns.

• If you notice any abnormal behaviour or strange noises coming from the power tool, immediately switch off and unplug the power tool.

• To ensure proper cooling, the ventilation holes in the jigsaw housing should be exposed.

PROPER BATTERY HANDLING AND OPERATION

• The battery charging process should be under the control of the user.

• Avoid charging the battery at temperatures below 0ºC.

• Only charge the batteries with the charger recommended by the  manufacturer.

• When the battery is not in use, keep it away from metal objects such as paper clips, coins, keys, nails, screws, or other small metal objects that can short-circuit the battery terminals.

• In the event of damage and/or improper use of the battery gases may be released.

• Under extreme conditions, battery fluid may leak Leaking battery fluid may cause irritation or burns If a leak is detected, proceed as follows:
  – Carefully wipe off the liquid with a piece of cloth. Avoid contact of the liquid with the skin or eyes.
  – if the liquid comes into contact with the skin, wash the affected area immediately with copious amounts of clean water, or neutralise the liquid with a mild acid such as lemon juice or vinegar.
  – If the liquid gets into the eyes, rinse them immediately with plenty of clean water for at least 10 minutes and seek medical advice.

• Do not use a battery that is damaged or modified Damaged or modified batteries can act unpredictably, leading to fire, explosion or danger of injury.

• Do not expose the battery to moisture or w a t e r

• Always keep the battery away from a heat source. Do not leave it in a high temperature environment (in direct sunlight, near radiators or anywhere where the temperature exceeds 50°C) for long periods of time.

• Do not expose the battery to fire or excessive heat Exposure to fire or temperatures above 130°C may cause an explosion.

• NOTE! A temperature of 130°C can be specified as 265°F.

• Follow all charging instructions, do not charge the battery at a temperature outside the range specified in the rating data table in the user manual Charging incorrectly or at a temperature outside the specified range can damage the battery and increase the risk of fire.

BATTERY REPAIR

• Do not repair damaged batteries Repair of the battery is only permitted by the manufacturer or an authorized service center.
• Take the old battery to a recycling center for this type of hazardous waste

SAFETY INSTRUCTIONS FOR THE CHARGER

• Do not expose the charger to moisture or water. The charger should only be used indoors in dry rooms.
• Disconnect the charger from the mains supply before carrying out any maintenance or cleaning.
• Do not use the charger on a flammable surface (e.g. paper, textiles) or in the vicinity of flammable substances Due to the temperature rise of the charger during the charging process there is a danger of fire.
• Always check the condition of the charger, the cable and the plug before use If damage is found, do not use the charger Do not attempt to disassemble the charger. There is a risk of electric shock or fire if the charger is incorrectly installed.
• Children and physically, emotionally or mentally handicapped persons, and other persons whose experience or knowledge is insufficient to operate the charger with all due care, should not operate the charger without the supervision of a responsible person. Otherwise there is a danger that the device may be incorrectly operated and injuries may result.
• Unplug the charger from the mains when not in use
• Observe all charging instructions, do not charge the battery at temperatures exceeding
• range specified in the rating table in the operating instructions Charging incorrectly or at temperatures outside the specified range can damage the battery and increase the risk of fire.

CHARGER REPAIR

• Do not repair a damaged charger Repair of the charger is only permitted by the manufacturer or an authorized service center.
• Take the old charger to a recycling center for this type of waste

ATTENTION! The device is designed for indoor operation
Despite the intrinsically safe design and the use of safety and additional protective measures, there is always a residual risk of work- related injury

Li-Ion batteries can leak, catch fire or explode if they are heated to high temperatures or short-circuited Do not store them in the car during hot and sunny days Do not open the battery Li-Ion batteries contain electronic safety devices which, if damaged, can cause the battery to catch fire or explode.

Explanation of pictograms used

1. Read the operating instructions and observe the warnings and safety conditions contained therein.
2. Wear safety goggles and ear protection.
3. Work in a protective mask.
4. Keep children away from the unit.
5. Protect from rain.
6. Indoor use, protect from water and moisture.
7. Caution, sharp parts!
8. Wear protective gloves.
9. Recycling.
10. Second class protection.
11. Selective collection.
12. Do not dispose of the cells in a fire.
13. Hazardous to the aquatic environment.
14. Do not allow heat to rise above 50°C.

CONSTRUCTION AND APPLICATION

The jigsaw is a hand-held device powered by a battery. It is driven by a DC commutator motor. The device is intended for making straight split cuts, curved cuts and cuts in wood, wood-based materials, plastics and metals (provided a suitable saw blade is used).
Its areas of use are the execution of renovation and construction and all work in the area of independent amateur activity (DIY).
Do not use the device for purposes other than those for which it was intended

DESCRIPTION OF THE GRAPHIC PAGES

The following numbering refers to the components of the device shown on the graphic pages of this manual.

1. Switch lock button
2. Switch
3. Adapter
4. Foot
5. Swing motion control switch
6. Blade holder
7. Guide roller
8. Parallel guide lock screws
9. Protective rod
10. Cover
11. Lighting
12. Battery retaining button
13. Battery
14. Charger
15. LEDs
16. Battery charge indicator button
17. Battery charge status indication (LEDs).
18. Parallel guide

• There may be differences between the drawing and the product.

INSTALLATION/SETTING

EQUIPMENT AND ACCESSORIES

1. Hexagonal spanner – 1 pcs.
2. Parallel guide – 1 pc

PREPAREDNESS FOR WORK

REMOVING / INSERTING THE BATTERY

• Press the battery retaining button (12) and pull out the battery
  (13) (fig. A).
  

• Insert the charged battery (13) into the holder in the handle until the battery retaining button (12) audibly engages.

BATTERY CHARGING

The device is supplied with a partially charged battery. The battery should be charged in conditions where the ambient temperature is between 40°C and 40°C. A new battery or one that has not been used for a long time will reach its full capacity after approximately 3 – 5 charge and discharge cycles.

• Remove the battery (13) from the unit (fig. A).
  

• Plug the charger into a mains socket (230 V AC).

• Slide the battery pack (13) into the charger (14) (Fig. B). Check that the battery is properly seated (inserted all the way in).
  

When the charger is plugged into the mains socket (230 V AC), the green LED (15) on the charger will illuminate to indicate that voltage has been applied.

When the battery (13) is placed in the charger (14), the red LED (15) on the charger lights up to indicate that the battery is being charged.

At the same time, the green LEDs (17) of the battery charge status in the various arrangements (see description below) light up pulsatingly.

• Flashing of all LEDs – indicates low battery and the need to recharge the battery.
• Pulsating light of 2 diodes – indicates partial discharge.
• Pulsating light of 1 diode – indicates high level of battery charge.

When the battery has been recharged, the LED (15) on the charger lights up green and all the battery charge status LEDs (17) glow continuously. The battery charge status LEDs (17) switch off after a certain time (approx. 15s).

The battery should not be charged for more than 8 hours.
Exceeding this time may damage the battery cells. The charger will not switch off automatically when the battery is fully charged. The green LED on the charger will remain lit. The battery charge status LED will turn off after some time.

Disconnect the power before removing the battery from the charger socket. Avoid consecutive short charges. Do not recharge the batteries after a short period of use. A significant drop in the time between necessary charges indicates that the battery is worn out and should be replaced.

Batteries become very warm during the charging process. Do not start work immediately after charging – wait until the battery has reached room temperature. This will prevent damage to the battery.

BATTERY CHARGE LEVEL INDICATION

The battery is equipped with a charge level indicator (3 LEDs) (17). To check the charge level of the battery, press the battery charge level indicator button (13) (Fig. C).

When all LEDs are lit, the battery charge level is high. When 2 diodes are lit it means that the battery is partially discharged. When only 1 diode is lit it means that the battery is exhausted and needs to be recharged.

INSTALLATION OF PARALLEL CUTTING GUIDE

The parallel cutting guide can be mounted on the right or left side of the machine foot.

• Loosen the parallel guide lock screws (8).
• Insert the parallel guide bar (18) into the holes in the foot (4), set the desired distance (using the graduation marks) and fix it by tightening the parallel guide bar locking screws (8) (fig. D).
  

The guide bar of the parallel guide should be facing downwards.
The parallel guide (18) can also be used for mitre cuts from 0° to 45°.

BLADE FIXING

The blade is mounted and replaced without tools.

Blade mounting

• Set the rocker adjustment switch (5) to position “III” and raise the cover (10).
• Insert the doctor blade as far as it will go into the blade holder (6) (the teeth of the blade should point forward) (fig E).
  
  Important! Ensure that the saw blade is properly seated in the guide roller (7).

Blade removal

• Set the rocker adjustment switch (5) to position “III” and raise the cover (10).

• Pull the blade holder lever (6) upwards and eject the blade (fig E).
  

• Release the blade holder lever (7)
  Use blades with the T clamping system as shown in Figure F.
  

DUST EXTRACTION

To improve dust removal from the workpiece surface, the jigsaw is equipped with its own dust blow-off and extraction system to clean the cutting surface. The dust blow-off and extraction system works more effectively when the hood is lowered.

• Insert the adapter (3) into the foot (4) as far as it will go (fig. G).
  

• Connect the suction hose of the dust extraction system to the adapter (3).

• Removal of the adapter is in the reverse order of its installation.

OPERATION / SETTINGS

ON / OFF
The appliance is equipped with a switch lock button (1) to prevent accidental operation. The safety button is located on both sides of the device housing.

Switching on

• Press one end of the switch locking button (1) and hold it in this position (fig H)
  

• Press the switch (2) (Fig. I).
  

• After the appliance has been started up, the switch locking button (1) can be released.

Switching off

• Releasing pressure on the switch button (2) stops the unit.
  The speed range of the device is regulated by the degree of pressure exerted on the switch button.
  Each time the on/off button (2) is pressed, the LED (11) illuminates the work area.

SAW BLADE SWING ADJUSTMENT

The available possibility to adjust the oscillating movement of the blade in addition to the possibility to adjust its reciprocating movement enables better adjustment of the jigsaw parameters to the requirements of the workpiece. The pendulum movement is adjusted in steps with the pendulum movement adjustment switch (5) in the range from 0 to 3 (fig. K).

The most favorable selection of the stroke of the pendulum movement for particular materials is provided by the table below.

When using a knife-type blade, set the rocker adjustment switch to 0. When cutting metal, it is recommended to use lubrication.

FOOT ADJUSTMENT FOR ANGLED CUTS

The adjustable jigsaw foot makes it possible to make angled cuts from 0° to 45° (in both directions).

• Remove the adapter (3) from the footplate (4) (fig. G).
  

• Loosen the foot fixing screw (4) using a hexagonal spanner.

• Move the foot (4) forward and tilt to the left or right (up to 45°).

• Adjust the foot (4) to the desired angle, slide back and secure by tightening the fixing screw (fig. L).
  

The angle graduation on the foot allows the foot to be inclined at angles of 0°, 15°, 30° or 45° (right or left). Always place the hex key in its storage location after adjustment.

CUTTING

• Place the front part of the foot (4) flat on the material to be cut so that the blade does not touch the material.
• Start the jigsaw and wait until it reaches the correct speed.
• Move the jigsaw slowly guiding the blade along the predetermined cutting line.
• When cutting a curved line, guide the jigsaw very gently.

Make the cut evenly, taking care not to overload the jigsaw.
Excessive pressure on the blade will inhibit the oscillating motion, which will have a negative effect on cutting performance. If it is necessary to make cuts in a gentle curve, the pendulum motion should be reduced or completely switched off.

If the whole surface of the foot of the jigsaw does not touch the surface of the workpiece during operation but is raised above it, there is a danger of the blade kicking back or breaking.

CUTTING A HOLE IN THE MATERIAL

• Drill a 10 mm diameter hole in the material.
• Insert the saw blade into the hole and start cutting from the hole you have made.

METAL CUTTING / TYPES OF SAW BLADES

For cutting through metal, suitable blades with a higher number of teeth should be used.
When cutting metal it is necessary to use a suitable lubricant (cutting oil). Cutting metal without lubrication leads to accelerated blade wear. The table below provides the most favorable selection of saw blades:

• Use only appropriate and sharp saw blades.
• Do not use a saw blade with a damaged shank.
• Use the correct type of saw blades.

OPERATION AND MAINTENANCE

Remove the battery from the unit before performing any installation, adjustment, repair or service.

MAINTENANCE AND STORAGE

• It is recommended to clean the device immediately after each use.
• Do not use water or other liquids for cleaning.
• The unit should be cleaned with a dry piece of cloth or blown with low pressure compressed air.
• Do not use any cleaning agents or solvents as these may damage the plastic parts.
• The ventilation slots in the motor housing must be cleaned regularly to prevent the unit from overheating. Do not clean the ventilation slots by inserting sharp objects such as screwdrivers or similar.
• It is recommended that the guide roller be periodically lubricated. A drop of oil applied to this area will prolong its life.
• If excessive sparking occurs on the commutator, have the condition of the motor carbon brushes checked by a qualified person.
• Always store the device in a dry place, out of the reach of children.
• Store the device with the battery removed.
  Any defects should be rectified by the manufacturer’s authorized service department.

TECHNICAL SPECIFICATIONS

NOMINAL DATA

Cordless jigsaw

Parameter| Value
Battery voltage| 18 V DC
Number of blade cycles (no load)| 0-2400 min-1
Max. thickness of cut material| Wood| 80 mm
Metal| 10 mm
Blade stroke| 25 mm
Protection class| III
Mass| 1,700 kg
Year of production| 2021
Graphite Energy+ system battery

Parameter| Value
Battery| 58G001| 58G004
Battery voltage| 18 V DC| 18 V DC
Battery type| Li-Ion| Li-Ion
Battery capacity| 2000 mAh| 4000 mAh
Ambient temperature range| 40C – 400C| 40C – 400C
Charging time with charger 58G002| 1 h| 2 h
Mass| 0,400 kg| 0,650 kg
---|---|---
Year of production| 2021| 2021
Graphite Energy+ System Charger

Parameter| Value
Type of charger| 58G002
Supply voltage| 230 V AC
Supply frequency| 50 Hz
Charging voltage| 22 V DC
Max. charging current| 2300 mA
Ambient temperature range| 40C – 400C
Battery charging time 58G001| 1 h
Battery charging time 58G004| 2 h
Protection class| II
Mass| 0,300 kg
Year of production| 2021

NOISE AND VIBRATION DATA

Information on noise and vibration

The levels of emitted noise, such as the sound pressure level LpA and the sound power level LwA and the measurement uncertainty K , are given below in the manual in accordance with EN 60745 standard.
The vibration values ah and the measurement uncertainty K determined in accordance with EN 60745 are given below.

The vibration level given below in these instructions was measured according to the measuring procedure specified by EN 60745 and can be used to compare power tools. It can also be used for preliminary assessment of vibration exposure.

The vibration level indicated is representative of the basic use of the power tool. If the power tool is used in other applications or with other working tools, and if it is not sufficiently maintained, the vibration level may change. The reasons given above may result in increased vibration exposure during the entire working period.

To accurately estimate exposure to vibration , it is necessary to take into account periods when the power tool is switched off or when it is switched on but not used for work. In this way, the total vibration exposure may be considerably lower. Additional safety measures should be taken t o protect the user from the effects of vibration, such as: maintenance of the power tool and work tools, correct hand temperature, good work organization.
Sound pressure level: LPA = 79,4 dB (A), K = 3 dB (A) Sound power level: LWA = 90,4 dB (A), K = 3 dB (A) Vibration acceleration value: ah = 11,18 m/s2 K = 1,5 m/s2

ENVIRONMENT PROTECTION

| Do not dispose of electrically powered products with household wastes, they should be utilized in proper plants. Obtain information on waste utilization from your seller or local authorities. Used up electric and electronic equipment contains substances active in natural environment. Unrecycled equipment constitutes a potential risk for environment and human health.
---|---
| Do not dispose the batteries with household wastes, do not throw in fire or water. Damaged or worn out batteries should be properly recycled in accordance with applicable directive for battery disposal

“Grupa Topex Spółka z ograniczoną odpowiedzialnością” Spółka komandytowa with seat in Warsaw at ul. Pograniczna 2/4 (hereinafter Grupa Topex) informs, that all copyrights to this instruction (hereinafter Instruction), including, but not limited to, text, photographies, schemes, drawings and layout of the instruction, belong to Grupa Topex exclusively and are protected by laws accordingly to Copyright and Related Rights Act of 4 February 2004 (ustawa o prawie autorskim i prawach pokrewnych, Dz.

U. 2006 No 90 item 631 with later ammendments). Copying, processing, publishing, modifications for commercial purposes of the entire Instruction or its parts without written permission of Grupa Topex are strictly forbidden and may cause civil and legal liability.

EC Declaration of Conformity

Manufacturer| Grupa Topex Sp. z o.o. Sp.k. ul. Pograniczna 2/4, 02-285 Warszawa
---|---
Product| Cordless Jig saw
Model| 58G011
Commercial name| GRAPHITE
Serial number| 00001 ÷ 99999
The above listed product is in conformity with the following UE Directives:
Machinery Directive 2006/42/EC/EK| Directive 2014/30/EU/ /2014/30/EU
RoHS Directive 2011/65/EU as amended by Directive 2015/863/EU//A 2015/863/EU

and fulfils requirements of the following Standards:

EN 62841-1:2015; EN 62841-2-11:2016; EN 55014-1:2006+A1:2009+A2:2011; EN 55014-2:2015; EN 62321-1:2013; EN 62321-2:2014; EN 62321-3-1:2014; EN 62321-4:2014; EN 62321-5:2014; EN 62321-6:2015; EN 62321-7-1:2015 EN 62321-7-2:2017; EN 62321-8:2017

Noified body| Number of EC type certificate:
No. 0598; SGS FIMKO OY; P.O. Box 30 (Särkiniementie 3); 00211 HELSINKI; Finland| GS/19/HEL/10996

This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user.

Name and address of the person who established in the Community and authorized to compile the technical file:

Signed for and on behalf of:
Grupa Topex Sp. z o.o. Sp.k.
ul. Pograniczna 2/4
02-285 Warszawa

GRUPA TOPEX Quality Agent

References

• GTX Service Stacja Obsługi Narzędzi - Części zamienne, serwis, naprawa pogwarancyjna, wypożyczalnia elektronarzędzi

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