VONROC DS501AC Drywall Sander Instruction Manual

VONROC DS501AC Drywall Sander

SAFETY INSTRUCTIONS

Read the enclosed safety warnings, the additional safety warnings and the instructions. Failure to follow the safety warnings and the instructions may result in electric shock, fi re and/or serious injury. Save the safety warnings and the instructions for future reference.
The following symbols are used in the user manual or on the product:

• Read the user manual.
• Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.
• Risk of electric shock.
• Variable electronic speed.
• Wear safety goggles.
• Wear hearing protection.
• Wear a dust mask.
• Class II machine – Double insulation –
• You don’t need any earthed plug.
• The product is in accordance with the applicable safety standards in the European directives.

GENERAL POWER TOOL SAFETY WARNINGS

• WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety
   • a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   • b) Do not operate power tools in explosive atmos-pheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   • c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical safety
   • a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
   • b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-tric shock if your body is earthed or grounded.
   • Do not expose power tools to rain or wet condi-tions. Water entering a power tool will increase the risk of electric shock.
   • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   • f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
   • a ) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   • b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   • c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
   • Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.
   • d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   • e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   • f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   • g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust related hazards.
   • h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
   • a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   • b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   • c) Disconnect the plug from the power source and/or the battery pack from the power tool be-fore making any adjustments, changing acces-sories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   • d) Store idle power tools out of the reach of chil-dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   • e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   • f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   • g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   • h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Service
   • a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

ADDITIONAL SAFETY INSTRUCTIONS

• Do not use oversized sanding sheets, but follow the manufacturer’s specifi cations for the size of sanding sheets. Sanding sheets which project over the sanding pad may cause injuries as well as block and rip the sanding sheets or cause a kickback.
• It is not recommended to sand lead paint. Lead paint should be removed by a specialist only.
• Do not work on materials which release hazar-dous substances (e.g. asbestos). Take precauti-ons if hazardous, combustible or explosive dust is likely to occur. Wear protective dust mask. Use dust extraction system.
• If plaster board or plaster is sanded, this may cause static electricity to build up on the tool. To ensure your safety, the wall sander is earthed. Remove dust with an earthed dust extractor only.
• Do not work materials containing asbestos. Asbestos is considered carcinogenic.
• Do not use the machine for sanding magnesium workpieces.
• Wear safety goggles. Wear hearing protection. If necessary, use other protective means, such as safety gloves, safety shoes, etc.
• Hold the machine by the insulated gripping surfaces where the accessory may contact hid-den wiring or the mains cable. If the accessory contacts a ‚live‘ wire, the exposed metal parts of the machine can also become ‚live‘. Risk of electric shock.
• Be very careful when sanding painted surfaces.
• Before use, remove all nails and other metal objects from the workpiece.
• Make sure that the workpiece is properly sup-ported or fi xed.
• Only use sanding paper that is suitable for use with the machine.
• Only use sanding paper with the correct di-mensions. Make sure that the sanding paper is properly mounted.
• Inspect the sanding paper before each use. Do not use sanding paper that is worn because of prolonged use.
• Never put the machine down on a table or a workbench before it has been switched off.

Electrical safety

• Always check that the voltage of the power supply corresponds to the voltage on the rating plate label.
• Do not use the machine if the mains cable or the mains plug is damaged.
• Only use extension cables that are suitable for the power rating of the machine with a minimum thickness of 1.5 mm2. If you use an extension cable reel, always fully unroll the cable.

MACHINE INFORMATION

Intended use
The machine is designed for sanding walls and ceilings, for sanding smoothed drywalls, for removing paint, wallpaper and adhesive remnants. It is not permitted to use cutting-off wheels, roughing wheels, fan-like grinding wheels or wire brushes. The machine is not suitable for processing objects containing asbestos. Improper use may damage the tool.

TECHNICAL SPECIFICATIONS

Wear hearing protection.

Vibration level

• The vibration emission level stated in this instruc-tion manual has been measured in accordance with a standardized test given in EN60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned.
• Using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level.
• The times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level.
• Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.

DESCRIPTION

The numbers in the text refer to the diagrams on Fig. A

1. On/off switch
2. Rear handle
3. Lock-on button
4. Speed adjustment wheel
5. Side handle
6. Dust extraction port
7. Suction power adjustment wheel
8. Side handle connection point
9. Removable front lid
10. Sanding pad cover
11. Sanding pad
12.  Sanding paper
13. Dust hose
14. Hex key holder

ASSEMBLY

Before assembly, always switch off the machine and remove the mains plug from the mains.

Mounting the side handle (Fig. A)

• The side handle (5) can be screwed into one of the two side handle connection points (8).
• Connecting the dust extraction system (Fig. A, C) It is highly recommended to use the machine with the dust hose and dust bag, ensuring optimal dust extraction.
• Push the Dust hose (13) onto the Dust extracti-on port (6) as shown on fi gure C.
• Make sure the dust bag is mounted to the dust hose. The dust bag is fi tted with a carrying strap, allowing the user to carry the dust bag whilst using the tool.
• Note: The dust bag should be emptied when the bag is half full to maintain optimal dust extraction.

Mounting and removing sanding paper (Fig. B)

• Hold the machine on its side or upside down, as shown in Fig. B
• Mount sanding paper (12) with the required grain size onto the sanding pad (11). Make sure that the perforation in the sanding paper (12) corresponds with the perforation on the sanding pad (11).
• Note: Use coarse sanding paper for sanding rough, uneven surfaces. Use medium sanding paper for removing the remaining scratches from the coarse sanding paper. Use fi ne sanding paper for fi finishing surfaces.

Replacing the sanding pad (Fig. A)

• Only install the sanding pad specifi ed by the manufacturer onto the machine.

1. Remove sanding paper (12) from the sanding pad (11).
2. Insert the supplied hex key into the bolt on the sanding pad (11).
3. Whilst holding the sanding pad (11) fi rmly, turn the wrench anti-clockwise to loosen the hex bolt.
4. The sanding pad (11) now can be removed.

Mounting the sanding pad:

1. Mount the sanding pad (11) onto the machine.
2. Insert the bolt into the sanding pad (11) and insert the hex key into the bolt.
3. Whilst holding the sanding pad (11) fi rmly, turn the wrench clockwise to fasten the hex bolt.

OPERATION

Switching on and off (Fig. A)

• To switch on the machine, press the lock-on button (3) and afterwards the on/off switch (1).
• To switch the machine to continuous mode, keep the on/off switch (1) pressed and simultaneously press the lock-on button (3).
• To switch off continuous mode, press the on/off switch (1) again.
• To switch off the machine, release the on/off switch (1).
• Note: It is recommended to keep the motor running for a short period of time after sanding, so that residual dust can be collected into the bag.

Speed adjustment (Fig. A)

• The required speed can be adjusted by using the
• Speed adjustment wheel (4). Also during operation the rotational speed can be adjusted.
• To increase the speed, turn the Speed adjustment knob (4) clockwise.
• To decrease the speed, turn the Speed adjustment knob (4) anti-clockwise.
• The required speeds depends on the material and can be determined by practical testing.

Suction power adjustment (Fig. A)

• The machine is fi tted with a self-extracting dust system, allowing dust to be extracted from the working surface into the dust bag, helping to maintain a clean and healthy working environment.
• The suction power can be adjusted by turning the Suction power adjustment wheel (7).
• To increase the suction power, turn the Suction power adjustment wheel (7) clockwise.
• To decrease the suction power, turn the Suction power adjustment wheel (7) anti-clockwise.
• Note: The extraction system will only function while the tool is in operation.

Sanding close to edges (Fig. A)

• The front lid (9) of the Sanding pad cover (10) can be removed, allowing sanding close to edges.
• To remove the front lid, slide the Removable front lid (9) downwards. To mount the lid again, simply slide the Removable front lid (9) upwards back in position.

Hints for optimum use

• Firmly hold the machine with both hands.
• Switch on the machine.
• Place the sanding pad with sanding paper on the workpiece.
• Slowly move the machine over the workpiece, firmly pressing the sanding pad against the workpiece.
• Do not apply too much pressure on the machine. Let the machine do the work.
• Switch off the machine and wait for the machine to come to a complete standstill before putting the machine down.

MAINTENANCE

• Always disconnect the machine from the main power supply before carrying out any maintenance work.
• Clean the machine casings regularly with a soft cloth, preferably after each use. Make sure that the ventilation openings are free of dust and dirt. Remove very persistent dirt using a soft cloth moistened with soapsuds. Do not use any solvents such as gasoline, alcohol, ammonia, etc. Chemicals such as these will damage the synthetic components.

ENVIRONMENT

• Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Only for EC countries

• Do not dispose of power tools into domestic waste.
• According to the European Guideline 2012/19/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.

WARRANTY

• VONROC products are developed to the highest quality standards and are guaranteed free of defects in both materials and workmanship for the period lawfully stipulated starting from the date of original purchase. Should the product develop any failure during this period due to defective material and/or workmanship then contact VONROC directly.
• The following circumstances are excluded from this guarantee:
• Repairs and or alterations have been made or attempted to the machine by unauthorized service centers;
• Normal wear and tear;
• The tool has been abused, misused or improperly maintained;
• Non-original spare parts have been used.
• This constitutes the sole warranty made by company either expressed or implied. There are no other warranties expressed or implied which extend beyond the face hereof, herein, including the implied warranties of merchantability and fi tness for a particular purpose. In no event shall VONROC be liable for any incidental or consequential damages. The dealers remedies shall be limited to repair or replacement of nonconforming units or parts.
• The product and the user manual are subject to change. Specifi cations can be changed without further notice.

DECLARATION OF CONFORMITY

DS501AC – DRYWALL SANDER

• We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 8 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations:
• EN 60745-1, EN 60745-2-3, EK9-BE-88, EN 50144-1, EN 50144-2, EN 61000-3-2, EN 61000-3-3, 2006/42/EC, 2014/30/EU, 2012/19/EU, 2011/65/EU
• The Netherlands.
• ©2022 VONROC
• WWW.VONROC.COM
• 2205-11

Documents / Resources

| VONROC DS501AC Drywall Sander [pdf] Instruction Manual
DS501AC, DS501AC Drywall Sander, Drywall Sander, Sander
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References

• VONROC Gereedschap & Tuin artikelen

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