TOPDON TB6000Pro Battery Charger and Tester User Manual

TB6000Pro
Battery Tester & Battery Charger
USER MANUAL

SAFETY IS ALWAYS THE FIRST PRIORITY!

READ ALL INSTRUCTIONS BEFORE USING

| For your safety, the safety of others, the product, and the vehicle you are working on, PLEASE, CAREFULLY READ AND MAKE SURE YOU FULLY UNDERSTAND ALL THE SAFETY INSTRUCTIONS AND MESSAGES ON THIS MANUAL. Given the TB6000Pro is a combination of battery tester and battery charger, YOU MUST READ THE VEHICLE’S SERVICE MANUAL, THE BATTERY MANUFACTURER’S SPECIFIC PRECAUTIONS FOR THE BATTERY and follow said precautions and instructions before and during any test or service procedure.
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| ONLY OPERATE THE TEST IN A WELLVENTILATED AREA since the vehicle  produces carbon monoxide, a toxic and poisonous gas, and particulate matter when the engine is running.
| ALWAYS WEAR APPROVED SAFETY EYE PROTECTION to prevent damage from sharp objects and caustic liquids.
| ALWAYS BE AWARE OF MOVING PARTS (such as coolant fans, pulleys, belts) since they spin or turn at high speeds when the
engine is running.
| DO NOT TOUCH HOT ENGINE PARTS to prevent severe burns. The engine parts become very hot when the engine is running.
| ALWAYS SHIFT THE GEAR TO P (FOR AUTOMATIC TRANSMISSION) OR TO NEUTRAL (FOR MANUAL  RANSMISSION)
AND MAKE SURE THE PARKING BRAKE IS ENGAGED.
| ALWAYS USE A DIGITAL MULTIMETER WITH AT LEAST 10 MEGOHMS OF IMPEDANCE when conducting electrical tests on vehicles to prevent causing damage to onboard electronic components.
| NO SMOKING ANYWHERE NEAR THE VEHICLE when testing. The fuel and battery vapors are highly flammable.
| DO NOT CUT THE PRODUCTS CORDS OR SUBMERGE THEM IN WATER. The product is an electrical device that can cause shock and severe burns.
| WARNING: Battery acid is extremely corrosive. If acid gets into your eyes, FLUSH THEM THOROUGHLY WITH COLD RUNNING WATER FOR AT LEAST 20 MINUTES AND SEEK MEDICAL ATTENTION IMMEDIATELY.
If battery acid gets on your skin or clothing, WASH IT IMMEDIATELY WITH A SOLUTION OF WATER AND BAKING SODA.

SECTION 1 WHAT’S IN THE BOX?

TB6000Pro
User Manual

SECTION 2 PRODUCT OVERVIEWS & SOFTWARE DOWNLOADING

Product Overviews

1. 6 Battery Charging Modes: Under the standalone mode, TB6000Pro provides with you 6 different modes 12V/6A Norm, 12V/1A Repair, 12V/6A Supply, 12V/3A Small, 12V/6A Lithium-ion battery, 6V/3A Norm. (See figure 2.1.1) Once the charger is connected to the phone via BT, you can customize the charging process and parameters. (For details, please refer to Section 3)

2. Charging Status Indicator: Once the adapter is plugged into the socket and you’ve confirmed the charging mode, the indicator will light up and remain still, otherwise it remains off.
   · Please unplug the adapter before conducting the battery tests and make sure the clamps are properly connected to the battery terminals.

3. Bluetooth Connection Status Indicator: If the TB6000Pro is under standalone mode and not paired to any phones, the Bluetooth indicator will keep flashing. Once it is paired, the indicator remains still.

4. Charging Steps Indicator: It shows you exactly which step you are in among the 9 charging steps.

5. Real-time Charging Voltage and Current: It presents you with the real-time charging current and voltage.
   The parameter refreshes every 2 seconds.
   When the following errors occur, it will display the corresponding error code:
   Er1: Short circuit or reverse polarity
   Er2: Overtemperature
   Er3: Charging timeout
   Er4: Battery is damaged, please switch to 12V Supply mode to attempt to recover the battery.
   Er5: Wrong mode, please select 12V charging mode.

6. Current Remaining Power

7. Mode Switch Button: Under the standalone mode, you can press the button to switch the charging modes.
   The pre-selected mode will keep flashing. Press twice in a row to start charging.

How to Download and Connect the TB6000Pro to Your Phone?

• Please turn on the Bluetooth before setting up the connection.
• YOU CAN ONLY SET UP THE BLUETOOTH IN THE TB6000Pro APP

1. For the iPhone, please go to the AppStore and search TB6000Pro.
2. For the Android, please go to the GooglePlay and search TB6000Pro.
3. To connect your phone with TB6000Pro via Bluetooth requires you to turn it on in Settings.
4. Or you can turn on the Bluetooth in Control Center or Notification Panel.
5. Open the TB6000Pro APP and tap the Bluetooth icon to establish connection with the unit.

SECTION 3 HOW TO CHARGE A BATTERY?

To understand the 6 charging modes please refer to the chart below (Figure 3.1.1) Mode| Max.
Voltage| Definition
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12V/6A
Norm| 14.2V| Charge 12V Wet, Gel, MF, Cal, EFB, and AGM batteries through9-step smart charging.
6V/3A
Norm| 7.1V| Charge 6V Wet, Gel, MF, Cal, EFB, and AGM batteries through 9-step smart charging.
12V/3A
Small| .
14 2V| Charge 12V Wet, Gel, MF, Cal, EFB, and AGM batteries with a small capacity of up to SOAh
through 9-step smart charging.
12V/6A
Lithium-
ion Battery| 14.6V| Charge 12V li-ion batteries, including lithium iron phosphate (LiFePO4).
12V/1A
Repair| 14.2V| Repair old or sulfated batteries through small current and pulse current.
12V 6A
Su| 13.SV 13.SV| Provide an output supply of a constant voltage of 13.SV and a maximum current of 6A(81W).
If the battery is damaged or Er4 error is reported, you can select this mode to recover battery
charging.

Figure 3.1.1

To understand the 9-Step Smart Charging please refer to the figure 3.1.2

12V/6A
NORM| >2A OK| 2-10.N
15-3A| 10.2-11.8V
15A| 11.8V
15-45A| 11.8-135V
6A| 135-14.0V
45-3A| 14.0V
3-15A| 14.0-14.2V
OBA| 14.2-12.8V
OA| 14.2-12.8V..
OA-0.8A…
---|---|---|---|---|---|---|---|---|---|---
12V/3A
SMALL| >2A OK| 2-10.2V
0.8-15A| 10.2-11.8V
0.8A| 11.8V
0.8-2.3A| 11.8-135V
3A| 135-14.0V
2.3-15A| 14.0V
15-0.8A| 14.0-14.2V
0.4A| 14.2-12.8V
OA| 142-12.8V..
0A•0.4A…
6V/3A
NORM| >2A OK| 2-5.1V
0.8-15A| 5.1-5.9V
0.8A| 5.9V
0.8-2.3A| 5.9-6.8V
3A| 6.8-7.W
23-15A| 7.0V
15-0BA| 7.0-71V
0.4A| 71-6.4V
OA| 7.1-6.4V..
OA-0.4A…
12V/1A
REPAIR| >2A OK| 2-14.2V
1A| 14.2V
0-1A
2h Max|  | –
12V/6A
LITHIUM| >2A OK| –| 2-10.6V
154| 10.6V
15-45A| 10.6-13.9V
6A| 13.9-14.6V
45-3A| 14.6V
0.75A-0A| –
12V/6A
SUPPLY| 135V
6A MAX

1. Check the battery’s initial state, voltage, state of charging and state of health to ensure the stability of the battery before charging.
2. Charge the battery with pulse current to breakdown the sulfates that have built up over time in the aging battery to extend life.
3. Charge the battery with low current to prepare for the high-current charging.
4. Charge the battery with three stages of constant current that gradually rise to optimize charging.
5. Charge the battery with preset current until it reaches 80%.
6. Trickle charge the battery until it reaches 90%.
7. Remain the voltage at preset value until the charging current drops to 12.5% of the maximum value and keep charging the power to 95%.
8. Charge at 12.5% of the preset maximum current until the battery is charged to 100%.
9. Check if the voltage is lower than preset value. If it is turn back to step 8.

Standalone Charing Mode

1. When TB6000Pro is connected to the power supply, the charging modes will keep flashing. Press the Mode Switch Button to toggle between the modes.
2. Once you’ve selected the mode, press twice quickly to confirm the charging mode.
3. After the confirmation, it will automatically start the charging process from step one.

Bluetooth Charging Mode

1. Once you’ve confirmed the preparation steps are done, plug the adapter into a wall outlet and attach the clamps to the battery terminals.
2. Open the TB6000Pro, tap the Smart Charging/Quick Charging.

Smart Charging:
Under this mode, battery test is automatically performed before and after charging. Simply enter basic battery information and select the desired charging mode, then tap Start charging. A charging report will be automatically generated during the process.

Note:

1. Smart Charging is only applicable for 12V lead-acid batteries (Li-ion or 6V batteries are not supported).

2. To ensure accuracy of test results, only use the battery clamps to connect to the battery terminals under Smart Charging mode.
   Quick Charging:
   Under this mode, 6 charging modes are available, as well as DIY Mode. You can choose the preset charging mode to charge directly, or customize the charging mode according to the condition of the battery. (See figure 3.3.1)

3. Tap add mode, you will see the following screen. Here you can choose the battery type, reserve charging time, and adjust the maximum charging voltage and current. (See figure 3.3.2)

4. If the DIY Mode couldn’t meet your needs, you can select the Expert Mode. In which, you can customize the charging mode even further. Meet your charging requirements by setting the voltage, current, duration and number of cycles for each charging step. (See figure 3.3.3)

SECTION 4 HOW TO CONDUCT A BATTERY TEST?

• The battery testing function is only applicable for 6V & 12V lead-acid batteries.
• Only use the battery clamps to connect to the battery terminals when conducting a batter test.

1. Tap Test Management, then tap Battery Test.
2. Select the corresponding battery type (See figure 4.1.1). The specific battery type is usually listed on the battery label.
3. Select the corresponding battery standard (See figure 4.1.2). The specific battery standard will also be listed on the battery label.• Please refer to the following table for specific battery standards and test ranges (See figure 4.1.3).
   The battery tester will test each battery according to the selected system and rating.

100-2000
JIS| Japan Industrial Standard, displayed on the battery as  combination of the numbers and letters, e.g..55D23,80D26| 26A17-245H52
DIN| German Auto Industry
Committee Standard| 100-1400
IEC| International Electrotechnical
Commission Standard| 100-1400
EN| European Automobile Industry
Association Standard| 100-2000
SAE| Society of Automotive Engineers
Standard| 100-2000
GB| China National Standard| 30Ah-220Ah
4. Input the battery capacity value and tap Battery Test to start the test (See figure 4.1.4). 5. After several seconds, the test result will be displayed. 6. To conduct a cranking test or charging test, please follow the on-screen instructions.

SECTION 5 FAQ

Q: How to select the charging mode?

– A: Please select the charging mode according to the battery type and capacity. We recommend that the current value should not be greater than 20% of the battery capacity value. For example, for a 20Ah battery, we recommend that the current is not greater than 4A.

Q: Will TB6000Pro stop charging automatically after the battery is fully charged?

– A: Yes. TB6000Pro adopts 9-step smart charging. When the battery is fully charged, it will automatically stop charging without the risk of overcharging. If you still leave the battery connected, the charger will keep monitoring the battery status and will automatically start charging when the battery voltage falls below its target threshold.

Q: Can TB6000Pro charge multiple batteries simultaneously?

– A: Yes. Please correctly connect these batteries in series or parallel before charging. If you have questions about the connection, you can consult the battery manufacturer or contact us for help.

Q: Is REPAIR mode applicable to all battery types?

– A: No, it can’t be used for lithium batteries. However, it is applicable to all types of lead-acid batteries.

Q: Why can’t some batteries be used normally after repair?

– A: Please consult the battery manufacturer whether the battery is completely damaged and whether it can be repaired.

Q: Why can’t some batteries be charged?

A: Generally, a 12V battery with a voltage lower than 8.5V is damaged and cannot be charged normally. If the battery is damaged or Er4 error is reported, you can select the 12V Supply mode to recover battery charging.

SECTION 6 WARRANTY

TOPDON’s Three Years Limited Warranty
TOPDON warrants to its original purchaser that the company’s products will be free from defects in material and workmanship for 36 months from the date of purchase (Warranty Period).
For the defects reported during the Warranty Period, TOPDON will either repair or replace the defective part or product according to its technical support analysis and confirmation.
TOPDON shall not be liable for any incidental or consequential damages arising from the device’s use, misuse, or mounting.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

This limited warranty is void under the following conditions:

• Misused, disassembled, altered or repaired by unauthorized stores or technicians.
• Careless handling and operation’s violation.
  Notice: All information in this manual is based on the latest information available at the time of publication and no warranty can be made for its accuracy or completeness. TOPDON reserves the right to make changes at any time without notice.

SECTION 7 FCC

This device complies with Part 15 of the FCC Rules. Its operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment on and off, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the antenna.
• Increase the distance between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from the one connected to the receiver.
• Consult a dealer or an experienced radio/TV technician for help.

IMPORTANT SAFETY WARNINGS

• Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
• To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
• An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used, make sure:
  a) That pins on plug of extension cord are the same number, size, and shape as those of plug on charger; b) That extension cord is properly wired and in good electrical condition; and
  c) That wire size is large enough for ac ampere rating of charger as specified in Table
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
• Do not disassemble charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
• To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning.
  Turning off controls will not reduce this risk.
• The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
  PREPARING TO CHARGE
  a) If necessary to remove battery from vehicle to charge, always remove grounded terminal from battery first.
  Make sure all accessories in the vehicle are off, so as not to cause an arc.
  b) Be sure area around battery is well ventilated while battery is being charged.
  c) Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.
  d) Add distilled water in each cell until battery acid reaches level specified by battery manufacturer. Do not overfill. For a battery without removable cell caps, such as valve regulated lead acid batteries, carefully follow manufacturer’s recharging instructions.
  e) Study all battery manufacturer’s specific precautions while charging and recommended rates of charge.
  f) Determine voltage of battery by referring to car owner’s manual and make sure that output voltage selector switch is set at correct voltage. If charger has adjustable charge rate, charge battery initially at lowest rate.

CHARGER LOCATION
a) Locate charger as far away from battery as dc cables permit.
b) Never place charger directly above battery being charged; gases from battery will corrode and damage charger.
c) Never allow battery acid to drip on charger when reading electrolyte specific gravity or filling battery.
d) Do not operate charger in a closed-in area or restrict ventilation in any way.
e) Do not set a battery on top of charger.
DC CONNECTION PRECAUTIONS
a) Connect and disconnect dc output clips only after setting any charger switches to “off” position and removing ac cord from electric outlet. Never allow clips to touch each other.
FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE. A SPARK NEAR THE BATTERY MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR BATTERY:
a) Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a larger diameter than NEGATIVE (NEG, N, –) post.
b) Attach at least a 24-inch-long 6-gauge (AWG) insulated battery cable to NEGATIVE (NEG, N, –) battery post.
c) Connect POSITIVE (RED) charger clip to POSITIVE (POS, P, +) post of battery.
d) Position yourself and free end of cable as far away from battery as possible – then connect NEGATIVE (BLACK) charger clip to free end of cable.
e) Do not face battery when making final connection.
f) When disconnecting charger, always do so in reverse sequence of connecting procedure and break first connection while as far away from battery as practical.
g) A marine (boat) battery must be removed and charged on shore. To charge it on board requires equipment specially designed for marine use.

PERSONAL PRECAUTIONS
a) Consider having someone close enough by to come to your aid when you work near a lead-acid battery.
b) Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
c) Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery.
d) If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 minutes and get medical attention immediately.
e) NEVER smoke or allow a spark or flame in vicinity of battery or engine.
f) Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery or other electrical part that may cause explosion.
g) Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn.
h) Use charger for charging a LEAD-ACID battery only. It is not intended to supply power to a low voltage electrical system other than in a starter-motor application. Do not use battery charger for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage to property.
i) NEVER charge a frozen battery.
FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE. A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION. TO REDUCE RISK OF A SPARK NEAR BATTERY:
a) Position ac and dc cords to reduce risk of damage by hood, door, or moving engine part.
b) Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
c) Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has larger diameter than NEGATIVE (NEG, N,–) post.
d) Determine which post of battery is grounded (connected) to the chassis. If negative post is grounded to chassis (as in most vehicles), see (e). If positive post is grounded to the chassis, see (f).
e) For negative-grounded vehicle, connect POSITIVE (RED) clip from battery charger to POSITIVE (POS, P, +) ungrounded post of battery. Connect NEGATIVE (BLACK) clip to vehicle chassis or engine block away from battery.
Do not connect clip to carburetor, fuel lines, or sheetmetal body parts.
Connect to a heavy gage metal part of the frame or engine block. f) For positive-grounded vehicle, connect NEGATIVE (BLACK) clip from battery charger to
NEGATIVE (NEG, N, –) ungrounded post of battery. Connect POSITIVE (RED) clip to vehicle chassis or engine block away  from battery. Do not connect clip to carburetor, fuel lines, or sheet- metal body parts. Connect to a heavy gage metal part of the frame or engine block.
g) When disconnecting charger, turn switches to off, disconnect AC cord, remove clip from vehicle chassis, and then remove clip from battery terminal.
h) See operating instructions for length of charge information.

WARNING – RISK OF EXPLOSIVE GASES.
a) WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE CHARGER.
b) To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of battery. Review cautionary marking on these products and on engine.
The instructions for a battery charger
For all grounded cord-connected battery chargers:
GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS – Charger should be grounded to reduce risk of electric shock. Charger is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.| TEL| 86-755-21612590
1-833-629-4832 (NORTH AMERICA)
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| EMAIL| SUPPORT©TOPDON.COM
| WEBSITE| WWW.TOPDON.COM
| FACEBOOK| @TOPDONOFFICIAL
| TWITTER| @TOPDONOFFICIAL

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