TOPDON TORNADO 30000 Battery Charger User Manual

TORNADO 30000
Battery Charger User Manual

TORNADO 30000 Battery Charger

WELCOME
Thank you for purchasing the TORNADO 30000. If any issues arise during its use, you are welcome to contact support@topdon.com.
ABOUT TORNADO 30000
TORNADO 30000 is a smart battery charger for all types of 6V/12V/24V lead-acid batteries, including Wet, Gel, MF, Cal, EFB, AGM, and 12V/24V Li-ion batteries from 50Ah to 1000Ah. Designed to provide safety and reliability, it has 9 charging steps and 12 charging modes for efficient battery charging, repairing, and maintenance. To be compatible with a wide range of in-car appliances such as tire inflator, car vacuum, car fridge, the TORNADO 30000 supports 12V/24V DC power supply.

SAFETY CAUTIONS

Before using this product, please read carefully and understand all safety instructions thoroughly. Failure to follow these safety instructions may lead to Electrical Shock, Explosion, and Fire, which can result in property damage, serious injury, and even death.

• We strongly recommend this product NOT to be used for any application other than for what it was designed.
• Before using this product, refer to your battery manufacturer’s manual to determine the voltage and chemistry of the battery.
• Do not attempt to charge a damaged or frozen battery. Incompatible or damaged batteries can explode if the charger is improperly used.
• Do not use the charger if the power cords are damaged.
• Clean the battery terminal if it is dirty or corroded. Keep it dry.
• Do not smoke or use any source of electrical spark or flame during its operation to avoid fire.
• Make sure the area around the battery is well-ventilated while the battery is being charged. To reduce the risk of battery explosion, follow all safety instructions published by the battery manufacturer.
• Wear safety goggles during its whole operation. Batteries can cause flying debris and emit toxic gases. Remove all personal items made of metal, such as rings, necklaces, and watches, when working with a lead-acid battery.
• Place fresh water and soap nearby in case battery acid touches skin, clothing, or eyes. If acid makes contact with eyes, then immediately wash it with running cold water for at least ten minutes and seek medical attention as soon as possible.
• Place the battery charger as far away from the battery as possible. Do not put the charger directly above the battery.
• Do not submerge the charger in water or get it wet.
• Keep the charger away from children. It is not a toy.
• Disconnect or connect the cables only when the charger is powered off. Store the charger in a well-ventilated and dry place every time you finish charging.

WHAT’S INCLUDED
TORNADO 30000 Smart Charger
Battery Clamp
User Manual

PRODUCT OVERVIEW

FUNCTION OVERVIEW

CHARGING MODES
The TORNADO 30000 offers 12 charging modes: 12V/30A NORM, 12V/30A LITHIUM, 12V REPAIR, 24V/15A NORM, 24V/15A COLD AGM, 24V/15A LITHIUM, 24V REPAIR, 6V/15A NORM, 6V REPAIR, 12V/30A SUPPLY, 24V/15A SUPPLY, 12V/10A NORM. Understanding the differences and purposes of each charging mode is very important. Read below a brief description to help with comprehension:

12V/30A
NORM| 14.5V| Charge 12V Wet, Gel, MF, Cal, EFB and AGM batteries through 9-step smart charging.
12V/30A
LITHIUM| 14.3V| Charge 12V li-ion batteries.
12V REPAIR| 15.5V| Repair old or sulfated 12V batteries through small current and pulse current.
24V/15A
NORM| 29V| Charge 24V Wet, Gel, MF, Cal, EFB and AGM batteries through 9-step smart charging.
24V/15A
COLD AGM| 29.5V| Charge 24V WET, GEL, MF, CAL, EFB, AGM batteries with an ambient temperature below 32ºF (0ºC).
24V/15A
LITHIUM| 28.6V| Charge 24V li-ion batteries.
24V REPAIR| 31V| Repair old or sulfated 24V batteries through small current and pulse current.
6V/15A
NORM| 7.25V| Charge 6V Wet, Gel, MF, Cal, EFB and AGM batteries through 9-step smart charging.
6V REPAIR| 7.75V| Repair old or sulfated 6V batteries through small current and pulse current.
12V/30A
SUPPLY| 13.5V| Convert to DC power to drive or power DC devices. (e.g. Tire Inflator, Car Vacuum, Car Fridge, etc.)
24V/15A
SUPPLY| 27V| Convert to DC power to drive or power DC devices. (e.g.
Tire Inflator, Car Vacuum, Car Fridge, etc.)
12V/10A
NORM| 14.5V| Charge 12V Wet, Gel, MF, Cal, EFB and AGM batteries through 9-step smart charging.

CHARGING YOUR VEHICLE BATTERY

Important: Please do not operate the charger until you confirm the appropriate charging mode for your battery.
You can verify the voltage and chemistry of the battery by consulting the manufacturer’s manual, or by reading the label on the battery.

1. Connect the clamps to vehicle battery terminals. Red clamp to the positive polarity (+), black clamp to the negative polarity (-).

2. Connect the charger’s plug to the socket, it will turn on automatically and the green **** indicator will be lit.
   (Note: In the event of improper operation such as over temperature, short circuit, over voltage, reverse connection or reverse charging, the red warning indicator lights up and charging will be terminated. )

3. Press the MODE button to toggle among Charging Modes. The corresponding icon will light up once the mode is selected.

4. Press the OK button to confirm the mode. The battery level indicator that displays 100% power will light up and all four battery level indicators will be solid white when the battery gets fully charged.

CHARGING TIMES

The size of the battery (Ah) and its depth of discharge (DOD) greatly affect its charging time. The estimated charging time shown below is based on an average depth of discharge 50% to a fully charged battery and is for reference purposes only. Actual data may differ due to battery conditions and temperature.ORNADO
30000| Optimum Battery Capacity Range (Ah)| Battery Capacity
(Ah)| CCA| Cha ging Time(h)
---|---|---|---|---
6V
15A| 12V
30A| 12V
10A| 24V
15A
SOAK
1000Ah| 50| 375| /| /| 3.1| /
90| 675| 3.8| /| 5.6| /
120| 900| 5.0| 2.5| 7.5| 5.0
150| 1125| 6.3| 3.1| 9.4| 6.3
200| 1500| 8.3| 4.2| 12.5| 8.3
400| 3000| 16.7| 8.3| 25.0| 16.7
1000| 7500| /| 20.8| /| /
2

CHARGING STEPS

1. DIAGNOSIS Checks the battery’s initial condition including voltage, state-of-charge, and health, to determine if the battery is stable before charging.
2. DESULPHATION Uses voltage or high-frequency pulses to break down the sulfates that have built up over time in the aging battery to optimize life and performance.
3. PRE-CHARGE Starts the charging process with a low stable current that gradually increases until the battery capacity returns 25%. This reduces the stress put on batteries by sudden surges.
4. SOFT START Provides a medium stable current until the battery capacity returns 50%.
5. BULK CHARGE Begins the Bulk charging process based on the condition of the battery until the battery capacity returns 80%.
6. ABSORPTION Brings the charge level to 100% by delivering small amounts of current to provide a safe, efficient charge. This limits battery gas emission and prolongs life.
7. ANALYSIS Monitors whether the battery voltage falls below its target threshold. If yes, the charger will enter the Recondition mode.
8. RECONDITION Checks the battery status, and then recovers small currents to improve the capacity.
9. MAINTENANCE Checks the battery status and brings the charge level back to 100%. Then the ANALYSIS, RECONDITION, and MAINTENANCE will form into a charge cycle to keep the battery at full charge. The battery charger can be safely left connected indefinitely without the risk of overcharging.

SPECIFICATIONS

FAQ

Q: How to select the charging mode?****

– A: Please select the charging mode according to the battery type and capacity. We recommend that the current value should not be greater than 20% of the battery capacity
value. For example, for a 100Ah battery, we recommend that the current is not greater than 20A.

Q: Will TORNADO 30000 stop charging automatically after the battery is fully charged?****

– A: Yes. TORNADO 30000 adopts 9-step smart charging. When the battery is fully charged, it will automatically stop charging without the risk of overcharging. If you still leave the battery connected, the charger will keep monitoring the battery status and will automatically start charging when the battery voltage falls below its target threshold.

Q: Can TORNADO 30000 charge multiple batteries simultaneously?****

– A: Yes. Please correctly connect these batteries in series or parallel before charging. If you have questions about the connection, you can consult the battery manufacturer or
contact us for help.

Q: Which modes of the charger adopt the 9-step smart charging?****

– A: The NORM, COLD mode.

Q: Is REAPIR mode applicable to all battery types?****

– A: No, it can’t be used for lithium batteries. However, it is applicable to all types of lead-acid batteries.

Q: Why can’t some batteries be used normally after repair?****

– A: We recommend only applying the Repair Mode on batteries with SOH above 40%.

Q: Why can’t some batteries be charged?****

– A: Generally, a 12V battery with a voltage lower than 8.5V is damaged and cannot be charged normally.

WARRANTY

“TOPDON Three Years Limited Warranty
The TOPDON Company warrants to its original purchaser that TOPDON products will be free from defects in material and workmanship for 3 years from the date of purchase (Warranty Period). For the defects reported during the Warranty Period, TOPDON will, according to its technical support analysis and confirmation, either repair or replace the defective part or product.
The TOPDON shall not be liable for any incidental or consequential damages arising from the use, misuse, or mounting of the device. Some states do not allow limitation
on how long an implied warranty lasts, so the above limitations may not apply to you.

This limited warranty is void under the following conditions:
Misused, disassembled, altered or repaired by unauthorized stores or technicians.
Careless handling and violation of operation.
Notice: All information in this manual is based on the latest information available at the time of publication and no warranty can be made for its accuracy or completeness.
Topdon reserves the right to make changes at any time without notice.”

FCC WARNINGS

This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
“Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant FCC WARNINGS This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
“Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant  TEL| 86-755-21612590 1-833-629-4832 (NORTH AMERICA)
---|---
 EMAIL| SUPPORT@TOPDON.COM
WEBSITE| WWW.TOPDON.COM
 FACEBOOK| @TOPDONOFFICIAL
 TWITTER| @TOPDONOFFICIAL

References

• TOPDON|Automotive Diagnostic Tools, Battery Tools and Key Programmers – TOPDON TECHNOLOGY Co., Ltd.
• TOPDON|Automotive Diagnostic Tools, Battery Tools and Key Programmers

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