MEAN WELL HVGC-650 Series 650W Constant Power Mode LED Driver Instruction Manual

 650W Constant Power Mode LED Driver

HVGC-650   series

User’s Manual

■ Features

• Wide input range 180 ~ 528VAC
• Constant power mode output
• Metal housing with Class I design
• Surge protection with 8KV/4KV
• Built-in active PFC function
• IP67 design for indoor or outdoor installations
• Function options. output adjustable via potentiometer; 3 in 1 dimming (dim-to-off); Smart timer dimming
• Auxiliary DC output optional
• Typical lifetime>50000 hours
• 5 years warranty

■ Applications

• Harbor lighting
• LED high-bay lighting
• Parking lot lighting
• LED fishing lamp
• Horticulture lighting
• Stadium lighting
• Type “HL” for use in Class I , Division 2 hazardous (Classified) location.

■ GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

■ Description

HVGC-650 series is a 650W LED AC/DC driver featuring the constant power mode with wide output voltage range. HVGC-650 operates from 180~528VAC and offers models with different rated current ranging between 2800mA and 14000mA. Thanks to the high efficiency up to 95.5%, with the fanless design, all models are able to operate for -40°C~+85°C case temperature under free air convection. The design of metal housing and IP67 ingress protection level allows this series to fit both indoor and outdoor applications, such as horticulture lighting and stadium light HVGC-650 is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.

■ Model Encoding

1. Function options

2. Rated output current(2800/4200/5600/11200mA)

3. {A : Auxiliary DC output(12V@200mA)(by request)
   : None

4. Rated wattage

5. Series name

Type

| IP Level| Function|

Note

---|---|---|---

AB

|

IP67

| Standard constant power output with 3 in 1 dimming function (0~10Vdc, 10V PWM signal and resistance) and built-in potentiometer.|

In Stock

D2

|

IP67

| Built-in Smart timer dimming and programmable function.|

By request

Dx

|

IP67

| Built-in Smart timer dimming function by user request.|

By request

DA

|

IP67

| DALI control technology with lo Adjustable via built-in potentiometer.|

By request

SPECIFICATION

MODEL| HVGC-650 -L-| HVGC-650 -M-| HVGC-650 -H-| HVGC-650 -U-
---|---|---|---|---
OUTPUT| RATED CURRENT| 2800mA| 4200mA| 5600mA| 11200mA
RATED POWER| 649.6W| 651W| 649.6W| 649.6W
CONSTANT CURRENT REGION Note.2| 92.8 ~ 232V| 62 ~ 155V| 46.4 ~ 116V| 24 ~ 58V
FULL POWER CURRENT RANGE| 2800~3500mA| 4200~5250mA| 5600~7000mA| 11200~14000mA
OPEN CIRCUIT VOLTAGE (max.)| 240V| 160V| 120V| 70V
CURRENT ADJ. RANGE| 1400~3500mA| 2100~5250mA| 2800~7000mA| 5600~14000mA
CURRENT RIPPLE| 5.0% max. @rated current
CURRENT TOLERANCE| ±5%
AUXILIARY POWER| Nominal 12V (Tolerance: ±10%, R&N:150mVp-p)@200mA for HVGC-650A only
SET UP TIME Note.4| 500ms/230VAC, 347VAC, 480VAC
INPUT| VOLTAGE RANGE Note.3| 180 ~ 528VAC    254VDC ~ 747VDC
(Please refer to “STATIC CHARACTERISTIC” section)
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF≧0.98 / 230VAC, PF≧0.98 / 277VAC, PF≧0.97 / 347VAC, PF≧0.96 / 400VAC, PF≧0.95 / 480VAC at full load
(Please refer to “Power Factor Characteristic” section)
TOTAL HARMONIC DISTORTION| THD< 20% (@ load≧50% at 230VAC/277VAC/347VAC/400VAC/480VAC input
(Please refer to “TOTAL HARMONIC DISTORTION (THD)” section)
EFFICIENCY (Typ.)| 95%| 95%| 95%| 95.5%
AC CURRENT (Typ.)| 2.1A / 347VAC    1.5A / 480VAC
INRUSH CURRENT(Typ.)| COLD START 40A(twidth=1250 s measured at 50% Ipeak) at 480VAC; Per NEMA 410
MAX. NO. of PSUs on 16A CIRCUIT BREAKER| 2 unit(circuit breaker of type B) / 4 units(circuit breaker of type C) at 480VAC
LEAKAGE CURRENT| <0.75mA / 480VAC
PROTECTION| SHORT CIRCUIT| Constant current limiting, recovers automatically after fault condition is removed
OVER VOLTAGE| 240 ~ 259V| 158 ~ 178V| 118 ~ 136V| 62 ~ 78V
Shut down output voltage, re-power on to recovery
OVER TEMPERATURE| Shut down output voltage, re-power on to recovery
ENVIRONMENT| WORKING TEMP.| Tcase=-40 ~ +85℃(Please refer to “OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP.| Tcase=+85℃
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 55℃)
VIBRATION| 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY & EMC| SAFETY STANDARDS| UL8750 (type”HL”), CSA C22.2 No. 250.13-12, ENEC BS EN/EN613471-2-16, BS EN/EN60384, IP67, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:4.2KVAC    I/P-FG:2.1KVAC    O/P-FG:1.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@ load≧50%); BS EN/EN61000-3-3, FCC Part 15 class B, EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547, light industry level (surge immunity Line-Earth 8KV, Line-Line 4KV), EAC TP TC 020
OTHERS| MTBF| 728.1K hrs min.    Telcordia SR-332(Bellcore) ; 60.2K hrs min.    MIL-HDBK-217F (25℃)
DIMENSION| 28014448.5mm (LWH)
PACKING| 3.9Kg;4pcs/16.6Kg/0.98CUFT
NOTE|

1. All parameters NOT specially mentioned are measured at 347VAC input, rated current and 25°C of ambient temperature.
2. Please refer to “DRIVING METHODS OF LED MODULE”.
3. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
4. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time.
5. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
6. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 80°C or less.
7. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com
8. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently connected to the mains.
9. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft).
10. For any application note and IP water proof function installation caution, please refer our user manual before using. https://www.meanwell.com/Upload/PDF/LED_EN.pdf

※ Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

■ BLOCK DIAGRAM

■ DRIVING METHODS OF LED MODULE

※ I-V Operating Area

  HVGC-650-L

Recommended High Performance Region  Allowed Operational Region

HVGC-650-M

Recommended High Performance Region  Allowed Operational Region

HVGC-650-H

Recommended High Performance Region  Allowed Operational Region

HVGC-650-U

Recommended High Performance Region  Allowed Operational Region

■ DIMMING OPERATION

1. FG (Green/Yellow)
   AC/L(Brown)
   AC/N(Blue)

2. Vo+(Red)
   Vo+(Red)
   Vo-(Black)
   Vo-(Black)

3. DIM+(Blue)*
   DIM-(White)**

• DIM+ for AB-Type
  PROG+ for D2-Type
  DA+ for DA-Type
• *DIM- for AB-Type
  PROG- for D2-Type
  DA- for DA-Type

※ 3 in 1 dimming function (for Blank-Type)

• Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
  0 ~ 10VDC, or 10V PWM signal or resistance.

• Direct connecting to LEDs is suggested. It is not suitable with additional drivers. to be used

• Dimming source current from power supply: 100μA (typ.)

Applying additive 0 ~ 10VDC

1. Additive Voltage
2. “DO NOT connect “DIM- to -V”

1. Output current (%)
2. Dimming input: Additive voltage

Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

1. Additive PWM signal
2. “DO NOT connect “DIM- to -V”

1. Output current (%)
2. Duty cycle of additive 10V PWM signal dimming input

Applying additive resistance:

1. Additive PWM signal
2. “DO NOT connect “DIM- to -V”

1. Output current (%)
2. (N=driver quantity for synchronized dimming operation)
   Dimming input: Additive resistance

Note :

1. Min. dimming level is about 6% and the output current is not defined when 0%< Iout<6%.
2. The output current could drop down to 0% when dimming input is about 0kΩ or 0Vdc, or 10V PWM signal with 0% duty cycle.

※ Smart timer dimming function (for Dxx-Type by User definition)
MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours. 3 dimming profiles hereunder are defined accounting for the most frequently seen applications. If other options may be needed, please contact MEAN WELL for details.

Ex : D01-Type: the profile recommended for residential lighting

1. Dimming Level(%)
2. Operating Time(HH:MM)

Set up for D01-Type in Smart timer dimming software program:

|

T1

| T2| T3| T4
---|---|---|---|---

TIME**

| 06:00| 07:00| 11:00|

—

LEVEL**

| 100%| 70%| 50%|

70%

**: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a residential lighting application adopts D01-Type, when turning on the power supply at 6:00pm, for instance:
[1] The power supply will switch to the constant current level at 100% starting from 6:00pm.
[2] The power supply will switch to the constant current level at 70% in turn, starting from 0:00am, which is 06:00 after the power supply turns on.
[3] The power supply will switch to the constant current level at 50% in turn, starting from 1:00am, which is 07:00 after the power supply turns on.
[4] The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on.
The constant current level remains till 8:00am, which is 14:00 after the power supply turns on.

Ex: D02-Type: the profile recommended for street lighting

1. Dimming Level(%)
2. Operating Time(HH:MM)

Set up for D02-Type in Smart timer dimming software program:

|

T1

| T2| T3| T4|

T5

---|---|---|---|---|---
TIME**|

01:00

| 03:00| 08:00| 11:00|

—

LEVEL**|

50%

| 80%| 100%| 60%|

80%

**: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a street lighting application adopts D02-Type, when turning on the power supply at 5:00pm, for instance:
[1] The power supply will switch to the constant current level at 50% starting from 5:00pm.
[2] The power supply will switch to the constant current level at 80% in turn, starting from 6:00pm, which is 01:00 after the power supply turns on.
[3] The power supply will switch to the constant current level at 100% in turn, starting from 8:00pm, which is 03:00 after the power supply turns on.
[4] The power supply will switch to the constant current level at 60% in turn, starting from 1:00am, which is 08:00 after the power supply turns on.
[5] The power supply will switch to the constant current level at 80% in turn, starting from 4:00am, which is 11:00 after the power supply turns on. The constant current level remains till 6:30am, which is 14:00 after the power supply turns on.

Ex: D03-Type: the profile recommended for tunnel lighting

1. Dimming Level(%)
2. Operating Time(HH:MM)

Set up for D03-Type in Smart timer dimming software program:

|

T1

| T2| T3|

T4

---|---|---|---|---
TIME**|

18:00

| 20:00| 24:00|

04:00

LEVEL**|

100%

| 75%| 50%|

25%

**: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a tunnel lighting application adopts D03-Type, when turning on the power supply at 4:30pm, for instance:
[1] The power supply will switch to the constant current level at 70% starting from 4:30pm.
[2] The power supply will switch to the constant current level at 100% in turn, starting from 6:00pm, which is 01:30 after the power supply turns on.
[3] The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on.
The constant current level remains till 6:30am, which is 14:00 after the power supply turns on.

※ DALI interface(primary side; for DA-Type)

• Apply DALI signal between DA+ and DA-.
• DALI protocol comprises 16 groups and 64 addresses.
• First step is fixed at 6% of output.

■ OUTPUT LOAD vs TEMPERATURE

1. LOAD (%)
2. AMBIENT TEMPERATURE,Ta (°C)

If HVGC-650 operates in Constant Power mode with the rated current, the maximum workable Ta is 50℃(Typ. 230VAC)

1. LOAD (%)
2. Tcase (°C)

■ STATIC CHARACTERISTIC

1. LOAD (%)
2. INPUT VOLTAGE (V) 60Hz

■ POWER FACTOR (PF) CHARACTERISTIC

※ Tcase at 80℃

1. PF
2. LOAD

■ TOTAL HARMONIC DISTORTION (THD)

※ L Model, Tcase at 80℃

1. THD(%)
2. LOAD

■ EFFICIENCY vs LOAD

HVGC-650 series possess superior working efficiency that up to 95% can be reached in field applications.
※ L Model, Tcase at 80℃

1. EFFICIENCY(%)
2. LOAD

■ LIFE TIME

1. LIFETIME(Kh)
2. Tcase (°C)

■ MECHANICAL SPECIFICATION

Cable information

Type

| Input cable| Output cable| Dimming cable|

AUX cable

---|---|---|---|---

AB

| SOOW 17AWG 3C / H07RN-F 3G 1.0mm²| U type:
SJOW 17AWG 4C / H05RN-F
L/M/H type:
SJOW 17AWG 2C / H05RN-F| SJOW 17AWG 2C / H05RN-F| SJOW 17AWG 2C / H05RN-F

D2

| SOOW 17AWG 3C / H07RN-F 3G 1.0mm²| U type:
SJOW 17AWG 4C / H05RN-F
L/M/H type:
SJOW 17AWG 2C / H05RN-F| SJOW 17AWG 2C / H05RN-F| SJOW 17AWG 2C / H05RN-F

Dx

| SOOW 17AWG 3C / H07RN-F 3G 1.0mm²| U type:
SJOW 17AWG 4C / H05RN-F
L/M/H type:
SJOW 17AWG 2C / H05RN-F| ——| SJOW 17AWG 2C / H05RN-F

DA

| SOOW 17AWG 3C /  H07RN-F 3G 1.0mm²| U type:
SJOW 17AWG 4C / H05RN-F
L/M/H type:
SJOW 17AWG 2C / H05RN-F| SJOW 17AWG 2C / H05RN-F| SJOW 17AWG 2C / H05RN-F

Case No. 228      Unit:mm

※ HVGC-650- –
= U type
= AB/D2/DA types

• : Max. Case Temperature

1. FG (Green/Yellow)
   AC/L(Brown)
   AC/N(Blue)

2. SOOW 17AWG 3C / H07RN-F 3G 1.0mm²

3. SJOW 17AWG 4C / H05RN-F 1.0mm²

4. Vo+(Red)
   Vo+(Red)
   Vo-(Black)
   Vo-(Black)

5. DIM+/PROG+/DA+(Blue)
   DIM-/PROG-/DA-(White)

6. SJOW 17AWG 2C / H05RN-F 1.0mm²

※ HVGC-650- –
= L/M/H type
= AB/D2/DA types

• : Max. Case Temperature

1. FG (Green/Yellow)
   AC/L(Brown)
   AC/N(Blue)

2. SOOW 17AWG 3C / H07RN-F 3G 1.0mm²

3. SJOW 17AWG 2C / H05RN-F 1.0mm²

4. Vo+(Red)
   Vo-(Black)

5. DIM+/PROG+/DA+(Blue)
   DIM-/PROG-/DA-(White)

6. SJOW 17AWG 2C / H05RN-F 1.0mm²

Unit:mm

※ HVGC-650- – with auxiliary power optional
= U type
= AB/D2/DA types

• : Max. Case Temperature

1. FG (Green/Yellow)
   AC/L(Brown)
   AC/N(Blue)

2. SOOW 17AWG 3C / H07RN-F 3G 1.0mm²

3. SJOW 17AWG 2C / H05RN-F 1.0mm²

4. AUX+(Gray)
   AUX-(Black)

5. Vo+(Red)
   Vo+(Red)
   Vo-(Black)
   Vo-(Black)

6. DIM+/PROG+/DA+(Blue)
   DIM-/PROG-/DA-(White)

7. SJOW 17AWG 4C / H05RN-F 1.0mm²

8. SJOW 17AWG 2C / H05RN-F 1.0mm²

※ HVGC-650- – with auxiliary power optional
= L/M/H type
= AB/D2/DA types

• : Max. Case Temperature

1. FG (Green/Yellow)
   AC/L(Brown)
   AC/N(Blue)

2. SOOW 17AWG 3C / H07RN-F 3G 1.0mm²

3. SJOW 17AWG 2C / H05RN-F 1.0mm²

4. AUX+(Gray)
   AUX-(Black)

5. Vo+(Red)
   Vo-(Black)

6. DIM+/PROG+/DA+(Blue)
   DIM-/PROG-/DA-(White)

7. SJOW 17AWG 2C / H05RN-F 1.0mm²

8. SJOW 17AWG 2C / H05RN-F 1.0mm²

■ INSTALLATION MANUAL

Please refer to : http://www.meanwell.com/manual.html

File Name:HVGC-650-SPEC 2022-02-21

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