COOPER LIGHTING SSRK Metalux Surface Strip Retrofit Kit Instruction Manual
- June 10, 2024
- COOPER Lighting
Table of Contents
COOPER LIGHTING SSRK Metalux Surface Strip Retrofit Kit
Product Information
The product is a lighting fixture manufactured by Cooper Lighting Solutions. The product code is IB51929421. The fixture comes with a gear tray, mounting brackets, and wire management clips. The fixture has a green ground screw provided in the proper location and should not be relocated. The product specifications and dimensions are subject to change without notice.
Product Usage Instructions
- Before installation, turn off the power at the main fuse/breaker box.
- Remove the lens, lamps, driver/ballast cover, lamp holders, and driver/ballast from the existing fixture if applicable.
- Carefully open the carton, remove the gear tray from the carton. The mounting brackets come in a folded position from the factory, bend the mounting brackets to roughly 75 degrees for installation.
- Using 2 TEK screws, attach the gear tray tethers to the existing fixture.
- Connect all of the fixture wires to power supply wires: White to White, Black to Black, and optional Blue wire for EM version. If applicable connect Purple and Pink* wires to dimming system wires. Use provided Green screw to connect ground wire to existing fixture.
- Additional wire management clips are provided in hardware bag and can be installed as needed.
- Before installation, clean the sides of the existing fixture to remove any oil, dirt, or grease. Then remove the protective cover over the tape by pulling on the tab. The tape will ONLY TEMPORARILY hold the gear tray in place and is NOT designed to hold the gear tray in place permanently.
- To install, place the gear tray over existing fixture, making sure the gear tray sits tight against the existing channel and all of the wires are inside of the existing fixture channel. Then FIRMLY press the mounting brackets against the channel to seat the tape properly.
- Fasten the mounting brackets to the sides of the existing channel using the TEK screws. Install 1 TEK screw on each side of the mounting brackets, for a total of 4 different places.
WARNING: Cooper Lighting Solutions assumes no liability for damages or
losses of any kind that may arise from the improper, careless, or negligent
installation, handling, or use of this product. It is important to read the
manual carefully before installing the fixture and retain it for future
reference.
NOTICE: The fixture may become damaged and/or unstable if not installed
properly.
ATTENTION Receiving Department: Note actual fixture description of any
shortage or noticeable damage on delivery receipt. File claim for common
carrier (LTL) directly with the carrier. Claims for concealed damage must be
filed within 15 days of delivery. All damaged material, complete with original
packing must be retained.
WARNING
- Risk of Fire, Electrical Shock, Cuts or other Casualty Hazards- Installation and maintenance of this
- RIST product must be performed by a qualified electrician. This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and hazards involved.
- Risk of Fire and Electric Shock- Make certain power is OFF before starting installation or attempting any maintenance. Disconnect power at fuse or circuit breaker. Do not make or alter any open holes in an enclosure or wiring or electrical components during kit installation.
- To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or any sharp components.
- Risk of Fire- Minimum 90°C supply conductors. Do not exceed input rating of original luminaire that is being retrofitted. Housing channel dimensions should allow for mounting bracket attachment, width min 3.5in to max 4.5in (Standard model) or 2.5in to 3.5in (NRW model) and channel height min 1.8in.
- Risk of Burn- Disconnect power and allow fixture to cool before handling or servicing.
- Risk of Personal Injury- Due to sharp edges, handle with care.
- Failure to comply with these instructions may result in death, serious bodily injury and property damage.
- DISCLAIMER OF LIABILITY: Cooper Lighting Solutions assumes no liability for damages or losses of any kind that may arise from the improper, careless, or negligent installation, handling or use of this product.
- IMPORTANT: Read carefully before installing fixture. Retain for future reference.
- NOTICE: Green ground screw provided in proper location. Do not relocate.
- NOTICE: Fixture may become damaged and/or unstable if not installed properly.
- Note: Specifications and dimensions subject to change without notice.
- ATTENTION Receiving Department: Note actual fixture description of any shortage or noticeable damage on delivery receipt. File claim for common carrier (LTL) directly with carrier. Claims for concealed damage must be filed within 15 days of delivery. All damaged material, complete with original packing must be retained.
INSTALLATION
Items Required
- Screwdriver
- Safety Glasses
- Gloves
- Drill with ¼ Nut Driver
- Wire Cutters
Installation Instructions
-
Turn off the power at the main fuse/breaker box.
-
Remove lens, lamps, driver/ballast cover, lamp holders and driver/ballast from existing fixture as applicable.
-
Carefully open carton, remove gear tray from carton.
-
The mounting brackets come in a folded position from the factory, bend the mounting brackets to roughly 75 degrees for installation. (Figure 1.)
-
Using 2 TEK screws, attach the gear tray tethers to the existing fixture. (Figure 2.)
-
Connect all of the fixture wires to power supply wires: White to White, Black to Black and optional Blue wire for EM version. If applicable connect Purple and Pink wires to dimming system wires (Figure 3). Use provided Green screw to connect ground wire to existing fixture.
Constructions built before Jan 2022 may have gray wire for 0-10 dimming control present. In these cases, the installer will label the gray building wire as a 0-10 dimming wire and connect to our product’s pink 0-10V dimming control wire. Reference NFPA70 (2020 NEC), section 410.69. -
Additional wire management clips are provided in hardware bag and can be installed as needed.
-
The mounting brackets have tape on each end to help assist with installation. Before installation, clean the sides of the existing fixture to remove any oil, dirt or grease. Then remove the protective cover over the tape by pulling on the tab. The tape will ONLY TEMPORALLY hold the gear tray in place and is NOT designed to hold the gear tray in place permanently. (Figure 4.)
-
To install, place the gear tray over existing fixture, making sure the gear tray sits tight against the existing channel and all of the wires are inside of the existing fixture channel. Then FIRMLY press the mounting brackets against the channel to seat the tape properly.
-
Fasten the mounting brackets to the sides of the existing channel using the TEK screws. Install 1 TEK screw on each side of the mounting brackets, for a total of 4 different places. (Figure 5.)
-
Install lens as applicable.
-
Turn breaker on and energize the fixture to verify light turns on.
Optional EM Mounting (Steps 1-4) -
EM UNIT – Install EM unit into existing fixture channel. EM unit should be mounted so that there is sufficient cable length to make all connections to LED driver and EM test switch. Mount EM unit on the opposite end of the channel, so it will not interfere with the driver that is attached to the gear tray. (Figure 6.)
-
Wiring – Remove accessory bracket before installing the gear tray (Figure 7.) Hang SSRK Gear tray to allow for wiring (Figure 8.), make the connection between EM unit and LED Driver. Route the EM unit test switch wire to end of gear tray with slots at the end, feed the wire though a socket track hole if applicable. When mating the gear tray to the channel, guide the EM test switch wire through the corresponding slot on the gear tray to make sure the EM wire is accessible to connect to the EM test switch.
-
Connect the EM unit white cable connector to the test switch and then reinstall the accessory bracket, making sure the cable is inside of the accessory bracket (Figure 9). Wire incoming power connections (ensure power is off).
-
Install Lens if applicable, then power the unit and test functionality of all components, do not remove RED Stop sign on EM Test Switch until power is applied to the charging circuit of EM Unit to prevent battery discharge.
Tandem 8Ft Versions Of Product
Install both 4-foot gear trays just like standalone fixtures, but before
attaching the gear trays to the existing fixture channels, connect the
Blue/Red wire male connector to Blue/ Red wire female connector from LED
driver output, to power second gear tray, as shown in (Figure 10). Secure
wires with wire clips.
FCC Statement
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Warranties and Limitation of Liability
Please refer to www.cooperlighting.com for
our terms and conditions.
Cooper Lighting Solutions
1121 Highway 74 South
Peachtree City, GA 30269
P: 770-486-4800
www.cooperlighting.com
Canada Sales
5925 McLaughlin Road
Mississauga, Ontario L5R 1B8
P: 905-501-3000
F: 905-501-3172
© 2021 Cooper Lighting Solutions
All Rights Reserved
Publication No. IB51929421
October 22, 2021
Cooper Lighting Solutions is a registered trademark. All trademarks are
property of their respective owners.
Product availability, specifications, and compliances are subject to change
without notice