MEAN WELL NPP-750 Series 750W High Reliable Ultra Wide Output Range Battery Charger and Power Supply Owner’s Manual

June 10, 2024
MEAN WELL

MEAN WELL NPP-750 Series 750W High Reliable Ultra Wide Output Range Battery Charger and Power Supply Owner’s Manual
MEAN WELL NPP-750 Series 750W High Reliable Ultra Wide Output Range
Battery Charger and Power Supply

Features

  • Mulit-function single unit battery charger or power supply operation modes selectable
  • Output voltage and current adjustable via potentiometer
  • 3-stage charging curve for charging mode
  • -30~+70℃ wide operating temperature
  • Multiple protections: Short circuit / Over load / Over voltage / Over temperature
  • Thermal controlled DC fan for noise reduction
  • Remote ON-OFF control
  • Comply with 62368-1+60335-1/-2-29 dual certification
  • Suitable for lead-acid (Pb) batteries
  • Carry handle accessory available (Order NO.:DS-Carry handle, sold separately)
  • 3 years warranty

Applications

  • Radio system backup solution
  • Electric scooter charger
  • Camping car、Buses、Heavy duty truck、Specialty vehicles
  • Surveillance system
  • ln dustrial automation machinery
  • ln dustrial control system
  • Mechanical and electrical equipment

Description

NPP-750 is a miniaturized dual-purpose charger and power supply. ln addition to being used as a three- stage charger for lead-acid batteries, it can also be used as a constant voltage output power supply to drive general load. The operating mode can be quickly switched by plugging or unplugging a connector on the front panel. Other features include: ultra-wide voltage output, adjustable voltage via VR on the panel (10.5~21V, 21~42V, 42~80V), adjustable charging current (50~100%), built in intelligent fan with variable speed based on temperature to reduce noise and extend  fan lifetime,  -30~+70° C wide operating temperature, suitability for use in different environments, built-in remote ON/OFF control, compliance  to lEC/EN/UL62368-1  and household EN60335-1/-2-29 dual safety, multiple built-in protections, and 3-year warranty. The NPP-750 is truly an intelligent, safe, and reliable universal dual- purpose charger and power supply with outstanding cost performance.

Model Encoding

Model Encoding

SPECIFICATION for Battery Charger mode (Default)

  MODEL NPP-750-12 NPP-750-24 NPP-750-48
OUTPUT BOOST CHARGE **VOLTAGE(Vboost)(default)** 14.4V
28.8V 57.6V
FLOAT CHARGE VOLTAGE(Vfloat)(default) 13.8V 27.6V 55.2V
**VOLTAGE ADJUSTABLE RANGE** 10.5 ~ 21V 21 ~ 42V 42 ~ 80V
By built-in potentionmeter
MAX. OUTPUT CURRENT(CC) 43A 22.5A 11.3A
CURRENT ADJUSTABLE RANGE Note.3 21.5 ~ 43A 11.25 ~
22.5A 5.65 ~ 11.3A
By built-in potentionmeter
MAX. POWER 722.4W 756W 759.36W
RECOMMENDED BATTERY CAPACITY (AMP HOURS) Note.4 150 ~ 500AH
80 ~ 260AH 40 ~ 130AH
INPUT VOLTAGE RANGE Note.5 90 ~ 264VAC       127 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) PF>0.98/115VAC, PF>0.95/230VAC at full load
EFFICIENCY (Typ.) Note.6 92% 93% 93%
AC CURRENT (Typ.) 8.7A/115VAC       4A/230VAC
INRUSH CURRENT (Typ.) COLD START  50A at 230VAC
PROTECTION SHORT CIRCUIT Note.7 Protection type :

Constant current limiting, charger will shutdown after 5 sec, re-power on to recover
| **OVER VOLTAGE| 21.5 ~ 26V| 43 ~ 52V| 82 ~ 100V
| Protection type : Shut down and latch off o/p voltage, re-power on to recover
|
OVER TEMPERATURE| Shut down O/P voltage, recovers automatically after temperature goes down
|
FUNCTION| REMOTE CONTROL| Open : Charger stop charging Short : Charger normal work
|
CHARGING STAGE| 3 stage only
|
CHARGER OK SIGNAL| The TTL signal out, Charger OK = H(4.5 ~ 5.5V) ; Charger failure or protection status =L( -0.5 ~ +0.5V)
|
BATTERY FULL SIGNAL| The TTL signal out, Battery full = H(4.5 ~ 5.5V ); Charging = L(-0.5 ~ +0.5V)
|
REMOTE CONTROL| Open : Charger stop charging       Short : Charger normal work
|
FAN ON/OFF CONTROL| Depends on internal temperature
|
ENVIRONMENT| WORKING TEMP.| -30 ~ +70℃ (Refer to “Derating Curve”)
|
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
|
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
|
TEMP. COEFFICIENT| ±0.05%/℃ (0 ~ 50℃)
|
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
|
SAFETY & **EMC (Note 8)| SAFETY STANDARDS| CB IEC62368-1,IEC60335-1/2-29, Dekra BS EN/EN62368-1,BS EN/EN60335-1/2-29, UL62368-1, EAC TP TC 004 approved
| WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
| ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
| **EMC EMISSION| Parameter| Standard| Test Level / Note
| Conducted| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B
| Radiated| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B
| Harmonic Current| BS EN/EN61000-3-2| Class A
| Voltage Flicker| BS EN/EN61000-3-3| —–
| ****
EMC IMMUNITY| BS EN/EN61000-6-2
|
Parameter| Standard| Test Level / Note
| ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
| Radiated| BS EN/EN61000-4-3| Level 2, 3V/m
| EFT / Burst| BS EN/EN61000-4-4| Level 2, 1KV
| Surge| BS EN/EN61000-4-5| Level 2, 1KV/Line-Line,Level 3, 2KV/Line-Earth
| Conducted| BS EN/EN61000-4-6| Level 2, 3Vrms
| Magnetic Field| BS EN/EN61000-4-8| Level 1, 1A/m
| Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,>95% interruptions 250 periods
|
OTHERS| MTBF| 294.5K hrs min.     Telcordia SR-332 (Bellcore) ; 95.7K hrs min.| MIL-HDBK-217F (25℃)
|
DIMENSION| 23015867mm (LWH)
|
PACKING| 1.84Kg; 4pcs/ 9Kg / 1.63CUFT
|
NOTE| 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.3. Float charge voltage(Vfloat) adjustable via potentiomerter in battery charger mode.4. This is MEAN WELL’s suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.5. Derating may be needed under low input voltages. Please check the derating curve for more details.6. The efficiency is measured at 16.8V charge voltage(12V model), 33.6V charge voltage(24V model), 67.2V charge voltage(48V model).7. This protection mechanism is specified for the case the short circuit occurs after the charger is turned on.8. The charger is considered a component which will be installed into a final equipment. All the radiation tests require an additional 132630 NlZN magnetic clasp or magnetic ring to the output line for CLASS B and without NlZN magnetic clasp or magnetic ring for CLASS A. The final equipment must bere-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMl testing of component power supplies.”(as available on http://www.meanwell.com)9. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).※ Product Liability Disclaimer:For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
OUTPUT| DC VOLTAGE| 14.4V| 28.8V| 57.6V|
****
VOLTAGE ADJUSTABLE RANGE| 10.5 ~ 21V| 21 ~ 42V| 42 ~ 80V|
By built-in potentionmeter|
RATED CURRENT| 43A| 22.5A| 11.3A|
RATED POWER| 722.4W| 756W| 759.36W|
RIPPLE & NOISE(max.)| 180mVp-p| 300mVp-p| 480mVp-p|
VOLTAGE TOLERANCE| ±1.0%| ±1.0%| ±1.0%|
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%|
LOAD REGULATION| ±1.0%| ±1.0%| ±0.5%|
SETUP, RISE TIME| 1800ms, 60ms/230VAC at full load|
HOLD UP TIME (Typ.)| 16ms/230VAC at 75% load   10ms/230VAC at full load|
INPUT| VOLTAGE RANGE Note.3| 90 ~ 264VAC       127 ~ 370VDC|
FREQUENCY RANGE| 47 ~ 63Hz|
POWER FACTOR (Typ.)| PF>0.98/115VAC, PF>0.95/230VAC at full load|
EFFICIENCY (Typ.)| 92%| 93%| 93%|
AC CURRENT (Typ.)| 8.7A/115VAC       4A/230VAC|
INRUSH CURRENT (Typ.)| COLD START  50A at 230VAC|
PROTECTION| ****OVERLOAD| 105 ~ 115% rated output power|
Protection type : Constant current limiting, unit will shutdown after 5 sec, re-power on to recover|
SHORT CIRCUIT| Protection type : Constant current limiting, charger will shutdown after 5 sec, re-power on to recover|
****
OVER VOLTAGE| 21.5 ~ 26V| 43 ~ 52V| 82 ~ 100V|
Protection type : Shut down and latch off o/p voltage, re-power on to recover|
OVER TEMPERATURE| Shut down O/P voltage, recovers automatically after temperature goes down|
FUNCTION| REMOTE CONTROL| Open : Power OFF        Short : Power ON|
CHARGER OK SIGNAL| The TTL signal out, DC OK = H(4.5 ~ 5.5V) ; Power supply failure or protection = L(-0.5 ~ +0.5V)|
FAN ON/OFF CONTROL| Depends on internal temperature|
ENVIRONMENT| WORKING TEMP.| -30 ~ +70℃ (Refer to “Derating Curve”)|
WORKING HUMIDITY| 20 ~ 95% RH non-condensing|
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing|
TEMP. COEFFICIENT| ±0.05%/℃ (0 ~ 50℃)|
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes|
SAFETY & **EMC (Note 4)| SAFETY STANDARDS| CB IEC62368-1,IEC60335-1/2-29, Dekra BS EN/EN62368-1,BS EN/EN60335-1/2-29, UL62368-1, EAC TP TC 004 approved|
WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC|
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH|
**EMC EMISSION| Parameter| Standard| Test Level / Note|
Conducted| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B|
Radiated| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B|
Harmonic Current| BS EN/EN61000-3-2| Class A|
Voltage Flicker| BS EN/EN61000-3-3| —–|
****
EMC IMMUNITY| BS EN/EN61000-6-2|
Parameter| Standard| Test Level / Note|
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact|
Radiated| BS EN/EN61000-4-3| Level 2, 3V/m|
EFT / Burst| BS EN/EN61000-4-4| Level 2, 1KV|
Surge| BS EN/EN61000-4-5| Level 2, 1KV/Line-Line,Level 3, 2KV/Line-Earth|
Conducted| BS EN/EN61000-4-6| Level 2, 3Vrms|
Magnetic Field| BS EN/EN61000-4-8| Level 1, 1A/m|
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,>95% interruptions 250 periods|
OTHERS| MTBF| 294.5K hrs min.     Telcordia SR-332 (Bellcore) ; 95.7K hrs min.     MIL-HDBK-217F (25℃)|
DIMENSION| 23015867mm (LWH)|
PACKING| 1.84Kg; 4pcs/ 9Kg / 1.63CUFT|
NOTE*| 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.3. Derating may be needed under low input voltages. Please check the derating curve for more details.4. The PSU is considered a component which will be installed into a final equipment. All the radiation tests require an additional 1326*30 NlZN magnetic clasp or magnetic ring to the output line for CLASS B and without NlZN magnetic clasp or magnetic ring for CLASS A. The final equipment must bere-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMl testing of component power supplies.”(as available on http://www.meanwell.com)5. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).※ Product Liability Disclaimer:For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx|

Block Diagram

Block Diagram

Derating Curve

AMBIENT TEMPERATURE ( ℃ )
Derating Curve

INPUT VOLTAGE (V) 60Hz
Derating Curve

OUTPUT VOLTAGE (V)
Derating Curve

OUTPUT VOLTAGE (V)

◎ The rated current should change with the output voltage programming accordingly. ov p

Function Manual

  1. Battery Charger or Power Supply Operation modes selectable via pin3 and pin4 jumper
Between pin3 and pin4 Operation modes
Jumper connected Power supply  mode
Jumper removed Battery charger mode (Default)

Function Manual

Charging Curve (Charging Mode)

◎ 3 stage charging curve
Charging Mode

State NPP-750-12 NPP-750-24 NPP-750-48
Constant Current 43A 22.5A 11.3A
V boost 14.4V 28.8V 57.6V
V float 13.8V 27.6V 55.2V

◎ Suitable for lead-acid batteries (flooded, Gel and AGM)
Charging Curve

※ V x I must be less than or equal to the rated power. Please refer to derating curve (page 4) . O O ※ V x I must be less than or equal to the rated power. Please refer to derating curve (page 4) .

Charger OK / DC OK Signal

The NPP-750 can be turned ON/OFF by using the “Remote Control” function.

Charger OK / DC OK signal Charger status
“High” : 4.5 ~ 5.5V Work normally
“Low” : -0.5 ~ 0.5V Failure or protection function activated

Charging Curve

Remote ON-OFF Control

The NPP-750 can be turned ON/OFF by using the “Remote Control” function.

Between pin7 remote ON-OFF and pin8 +12Vaux Charger status
Short ( Pin 7 = 10.8 ~ 13.2V) ON (Default)
Open ( Pin 7 = -0.5 ~ 0.5V) OFF

Remote ON-OFF Control

Mechanical Specification

※ Battery Charger model
Mechanical Specification

※ Connector Pin No. Assignment : HRS DF11-14DP-2DS or equivalent

Pin No. Assignment Mating Housing Terminal
1,2,11~14 NC

HRS DF11-14DSor equivalent

|

HRS DF11-**SCor equivalent

3,4| Battery Charger orPower Supply mode selectable
5| Battery Full
6| Charger OK (Charger mode) orDC OK (Power supply mode)
7| Remote ON-OFF
8| +12V-AUX
9,10| GND-AUX

※ LED Status Table

Charger (Default)

LED Indicator| Status
Green| Float stage (stage 3) or full charged
Red| Charging (stage 1 or stage 2)
No Light| Abnormal
Power supply  mode
LED Indicator| Status
Green| Normal working
No Light| Abnormal

Control Pin No. Assignment: HRS DF11-14DP-2DS or equivalent

Mating Housing HRS DF11-14DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function
--- ---
1,2,11~14 NC
3,4 Battery charger / Power supply

loading indicator: Reference to battery charger. Short: Power supply, Color of LED loading indicator :Green.

5

|

Battery Full

| Battery Full Signal,  referenced to  GND-AUX(Pin 9  & 10).The Signal is a TTL level signal. The maximum sourcing current is 10mA and only for output.(Note.2) Low (-0.5 ~ 0.5V) : When the battery is charging.High (4.5 ~ 5.5V) : When the battery is full.

6

|

Charger OK / DC OK

| Charger OK / DC OK Signal, referenced to GND-AUX(Pin 9 & 10).The Signal is a TTL level signal. The maximum sourcing current is 10mA and only for output.(Note.2) Low (-0.5 ~ 0.5V) : When the charger fails or the protect function is activating.High (4.5 ~ 5.5V) : When the charger is working properly.

7

| Remote ON-OFF| Remote charger ON/OFF Function.The charger can turn the output ON/OFF by dry contact between Remote ON-OFF and +12V-AUX.(Note.2) Short (10.8 ~ 13.2V) : Charger ON ; Open(-0.5 ~ 0.5V) : Charger OFF ; The maximum input voltage is 13.2V.
8| +12V-AUX| It is controlled by the Remote ON-OFF control.
9,10| GND-AUX| The signal return is isolated from the output terminal. (+V & -V)

Note1: Non-isolated signal, referenced to [GND(signal)].
Note2: Isolated signal, referenced to GND-AUX

Accessory List

※ Battery Charger or Power Supply mode of pin 3 and pin 4 pin along with NPP-750 (Standard accessory) mating

Pin 3 and Pin 4 mating pin Quantity
1FF1HMJ20-020-95BS or equivalent 1

※ Carry handle (Optional accessory, battery charger and pull handle should be ordered seperately)

MW’s Order No. Item Quantity
DS-Carry Handle

1

| Handle
Handle| 1

2

| Foot pad
| 4

3

| Screw
| 2

  1. Handle
    Handle

  2. Foot pad
    Foot pad

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