VONROC PM508DC Polishing Machine Instruction Manual

POLISHER
PM508DC / S_ PM508DC
S2 PM508DC / S3 PM508DC Original Instructions

PM508DC Polishing Machine

SAFETY INSTRUCTIONS

Read the enclosed safety warnings, the additional safety warnings and the instructions. Failure to follow the safety warnings and the instructions may result in electric shock, fire and/or serious injury. Save the safety warnings and the instructions for future reference.
The following symbols are used in the user manual or on the product:

| Read the user manual.
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|  Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.
| Risk of electric shock.
| Wear a dust mask.
| Wear safety goggles.
Wear hearing protection.
| Indoor use only.
| Class II machine – Double insulation You don’t need any earthed plug.
| Time-lag miniature fuse-link.
| Max temperature 45°C
| Do not throw the battery into fire.
| Do not throw the battery into water.
|  Before cleaning and maintenance, always switch off the machine and remove the battery pack from the machine.
| Separate collection for Li-ion battery.
| Do not dispose of the product in unsuitable containers.
****| The product is in accordance with the applicable safety standards in the European directives.

GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

1. Work area safety
   a) Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmos­ pheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while ope­ rating a power tool. Distractions can cause you to lose control.

2. Electrical safety
   a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   c) Do not expose power tools to rain or wet condi­ tions. Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety
   a) Stay alert, watch what you are doing and use common sense when operating a power tool. Donot use a power tool while you are tired or underthe influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   c) Prevent unintentional starting. Ensure the switch is in the off­position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
   d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust related hazards.
   h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignoretool safety principles. A careless action can causesevere injury within a fraction of a second.

4. Power tool use and care
   a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/ or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of child­ ren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Battery tool use and care
   a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
   b) Use power tools only with specifically design­ ated battery packs. Use of any other battery packs may create a risk of injury and fire.
   c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
   d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
   e) Do not use a battery pack or tool that is dama­ ged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
   f) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
   NOTE The temperature „130 °C“ can be replaced by the temperature „265 °F“.
   g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

6. Service
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
   b) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

ADDITIONAL SAFETY WARNINGS FOR POLISHERS
a) This power tool is intended to function as a polisher. Read all safety warnings, instructionsillustrations and specifications provided with this power tool. Failure to follow all instructionslisted below may result in electric shock, fire and/or serious injury.
b) Operations such as grinding, sanding, wire brushing, or cutting­off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
c) Do not use accessories which are not specifi­cally designed and recommended by the tool manufacturer. Just because the accessory canbe attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster thantheir rated speed can break and fly apart.
e) The outside diameter and the thickness of youraccessory must be within the capacity rating ofyour power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
f) Threaded mounting of accessories must matchthe grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no- load speed for one minute. Damaged accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depen­ ding on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
j) Hold the power tool by insulated gripping surfa­ ces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
k) Position the cord clear of the spinning acces­ sory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
l) Never lay the power tool down until the acces­ sory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. o) Do not operate the power tool near flammable materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid cool­ ants. Using water or other liquid coolants may result in electrocution or shock.
q) Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.
r) Do not press the spindle lock until the tool stops
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start­up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

SAFETY WARNINGS FOR BATTERY

a) Do not open the battery. Danger of shortcircuiting.
b) Protect the battery against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explosion.
c) In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints.
The vapours can irritate the respiratory system.
d) Use the battery only in conjunction with your Vonroc product. This measure alone protects the battery against dangerous overload.
e) The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit can occur and the battery can burn, smoke, explode or overheat.
SAFETY WARNINGS FOR CHARGER
Intended use
Charge only CD801AA and CD803AA type rechargeable Battery packs with the charger. Other types of batteries may burst causing personal injury and damage.
a) The appliance is not to be used by persons (including children) with reduced physical, sen­sory or mental capabilities, or lack of experien­ ce and knowledge, unless they have been given supervision or instruction.
b) Children being supervised not to play with the appliance.
c) Do not recharging nonchargeable batteries!
d) During charging, batteries must be placed in the well ventilated area!
Electrical safety
Always check that the voltage of the power supply corresponds to the voltage on the rating plate.

• Do not use the machine if the mains cable or the mains plug is damaged.
• Only use extension cables that are suitable for the power rating of the machine with a minimum thickness of 1.5 mm2. If you use an extension cable reel, always fully unroll the cable.

MACHINE INFORMATION

Intended use
This machine is intended for polishing and brushing metal and coated surfaces.
TECHNICAL SPECIFICATIONS
This manual has been drawn up for different sets / article numbers. Check the corresponding article number in below specifications table for the correct composition and contents of your set.

MACHINE INFORMATION

Vibration
Handle with switch button ah| 31.889m/s² K=1 Sm/s
Handle without switch button ah| 21.336m/s²K=1 5m/s
Model No.| CD801AA
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Battery Type| Lithium-Ion
Voltage| 20V
Capacity| 2.0 Ah
Recommended charger| CD802AA
Weight| 0.3 kg
Model No.| CD803AA
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Battery Type| Lithium-Ion
Voltage| 20V
Capacity| 4.0 Ah
Recommended charger| CD802AA
Weight| 0.65 kg
Model No.| CD802AA
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Charger input| 220-240V, 50Hz 0.4A
Charger output| 21V 2.5A
Charging time 2 Ah battery| 60 minutes
Charging time 4 Ah battery| 120 minutes
Recommended batteries| CD801AA, CD8O3AA
Weight| 0.36 kg

Only use the following batteries of the VONROC VPOWER 20V battery platform. Using any other batteries could cause serious injury or damage the tool.
CD801AA 20V, 2 Ah Lithium-Ion
CD803AA 20V, 4 Ah Lithium-Ion
The following charger of the can be used to charge these batteries.
CD802AA Quick charger
The batteries of the VONROC VPOWER 20V battery platform are interchangeable with all the VONROC
VPOWER 20V battery platform tools.
Vibration level
The vibration emission level stated in this instruction manual has been measured in accordance with a standardized test given in EN 62841; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned.

• Using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level.
• The times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level.

Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.
DESCRIPTION
The numbers in the text refer to the diagrams on pages 2 – 3

1. On/off button
2. Rotatable handles
3. Pad
4. Textile polishing bonnet
5. Synthetic polishing bonnet
6. Battery
7. Battery unlock button
8. Battery LED indicators button
9. Battery LED indicators
10. Charger
11. Charger LED indicators

ASSEMBLY

Before any work on the power tool, remove the battery.
The battery must be charged before first use.
Inserting the battery into the machine (Fig. B)
Ensure that the exterior of the battery is clean and dry before connecting to the charger or machine.

1. Insert the battery (6) into the base of the machine as shown in Fig. B.
2. Push the battery further forward until it clicks into place.

Removing the battery from the machine (Fig. B)

1. Push the battery unlock button (7).
2. Pull the battery out of the machine like shown in Fig. B.

Checking the battery charging status (Fig. C)

• To check the battery charge status, push the button (8) on battery shortly.
• The battery has 3 lights indicating the charge level, the more lights that burn, the more charge the battery has left.
• When the lights are not burning it means the battery is empty and must be charged immediately.

Charging the battery with the charger (Fig. C)

1. Take the battery (6) from the machine.
2. Turn the battery (6) to upside down position and slide it onto the charger (10) as shown in Fig. C.
3. Push the battery until it is fully pushed into the slot.
4. Plug the charger plug into an electrical outlet and wait for a while. The LED indicators (11) on the charger (10) will lighten up and show the charger status.

The charger has 2 LED indicators (11) which indicate the status of the charging process:

– No battery is inserted or,
– Battery inserted but charging has finished
On| Off| Battery charging in progress

• Fully charging the 2 Ah battery may take up to 60 minutes.
• Fully charging the 4 Ah battery may take up to 120 minutes.

After the battery is fully charged remove the charger plug from the outlet and remove the battery from the charger.
When the machine is not being used over a longer period of time it is best to store the battery in charged condition.

Fitting the polishing bonnet (Fig. D)
Make sure to use the right polishing bonnet for the corresponding material. To determine which bonnet you need, we recommend to read and understand all information supplied with your polish or wax.
Use undamaged and clean polishing accessories only.

1. Hold the machine upside down.
2. Place the polishing bonnet (4, 5) onto the pad (3) as shown in Fig. D. Make sure the bonnet is fitted securely.

Removing the polishing bonnet

1. Hold the machine upside down.
2. Remove the polishing bonnet (4, 5) by pulling the bonnet edges over and off the pad.

OPERATION

Always start and stop the polisher on or against the surface.
Switching on (Fig. A)

1. Firmly hold the machine with both hands, using both of the handles (2).
2. To switch on the machine, Press the on/off button (1).

Switching off (Fig. A)

1. To switch off the machine, Press the on/off button (1).
2. Wait until the pad stops rotating before lifting the polisher from the surface.
3. Remove battery from machine

Adjustable handle (Fig. E)
The machine features an adjustable handle that can be adjusted in two positions. Pull the handle out and turn it 90 degrees upwards.
Spend some time finding the position that is right for the job. The rotatable handle makes work more ergonomically correct.
Do not adjusted the handles during use.
Hints for optimum use

• For best results, the surface should be clean and dry.
• Do not apply polish directly to car. Apply a small amount of polish on the polishing bonnet.
• Do not apply too much pressure on the machine. Let the machine do the work.
• Begin by polishing larger flat surfaces, such as the roof and hood. Use a sweeping motion in a criss-cross pattern.
• Once flat surfaces have been covered, polish curved surfaces.
• For hard to reach areas, such as the underside of bumpers or side mirrors, apply polish by hand.
• Do not use any type of abrasive cleanser as it may damage or scratch the surface.

MAINTENANCE

Before cleaning and maintenance, always switch off the machine and remove the battery pack from the machine.
Clean the machine casings regularly with a soft cloth, preferably after each use. Make sure that the ventilation openings are free of dust and dirt. Remove very persistent dirt using a soft cloth moistened with soapsuds. Do not use any solvents such as gasoline, alcohol, ammonia, etc. Chemicals such as these will damage the synthetic components.

ENVIRONMENT
Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Only for EC countries
Do not dispose of power tools into domestic waste.
According to the European Guideline 2012/19/ EU for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.

WARRANTY

VONROC products are developed to the highest quality standards and are guaranteed free of defects in both materials and workmanship for the period lawfully stipulated starting from the date of original purchase. Should the product develop any failure during this period due to defective material and/or workmanship then contact VONROC directly.
The following circumstances are excluded from this guarantee:

• Repairs and or alterations have been made or attempted to the machine by unauthorized service centers;
• Normal wear and tear;
• The tool has been abused, misused or improperly maintained;
• Non-original spare parts have been used.

This constitutes the sole warranty made by company either expressed or implied. There are no other warranties expressed or implied which extend beyond the face hereof, herein, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall VONROC be liable for any incidental or consequential damages. The dealers remedies shall be limited to repair or replacement of nonconforming units or parts.
The product and the user manual are subject to change. Specifications can be changed without further notice.

DECLARATION OF CONFORMITY
PM508DC / S_PM508DC / S2_PM508DC / S3_PM508DC POLISHER
**** We declare under our sole responsibility that this product is in conformity with directive 2011/65/EU of the European parliament and of the council of 8 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations:

EN 55014-1, EN 55014-2, EN 62841-1, EN 62841-2-4, EN 61000-3-2, EN 61000-3-3, EN 60335-1, EN 60335-2-29
2006/42/EC, 2014/30/EU, 2012/19/EU, 2011/65/EU, 2014/35/EU

Zwolle, 01-08-2022
H.G.F Rosberg
CEO

©2022 VONROC
WWW.VONROC.COM
2208-31

Documents / Resources

| VONROC PM508DC Polishing Machine [pdf] Instruction Manual
PM508DC Polishing Machine, PM508DC, Polishing Machine, Machine
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References

• VONROC Gereedschap & Tuin artikelen

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