MEAN WELL RPS-500 Series 500W Reliable Green Medical Power Supply Owner’s Manual

June 10, 2024
MEAN WELL

500W 5″× 3″ Reliable Green Medical Power Supply RPS-500 series

https://www.meanwell.com/Upload/PDF/Medical_EN.pdf

Features

  • 5″x3″ compact size
  • 320W convection,500W force air
  • 550W peak power (3sec.)
  • Medical safety approved (2 x MOPP) accroding to ANSI/AAMI ES60601-1 and IEC/BS EN/EN60601-1
  • EMI for both Class I & Class II configuration
  • -30~+70 C wide range operating temperature
  • No load power consumption<0.5W by PS_ON control
  • High efficiency up to 94%
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • 5Vdc standby output, 12Vdc fan supply, Power Good, Power Fail and remote sense
  • Operating altitude up to 4000 meters (Note.5)
  • LED indicator for power on
  • 3 years warranty

Applications

  • Oral irrigator
  • Hemodialysis machine
  • Medical computer monitors
  • Sleep apnea devices
  • Pump machine
  • Electric bed

GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description

RPS-500 is a 500W highly reliable green PCB type medical power supply with a high power density on the 5” by 3” footprint. It accepts 80~264VAC input and offers various output voltages between 12V and 48V.The working efficiency is up to 94% and the extremely low no load power consumption is down below 0.5W.RPS-500 (blank type only) is able to be used for both Class I (with FG) and Class II(no FG) system design. The extremely low leakage current is less than 220KA. In addition, it conforms to international medical regulations (2*MOPP) and EMC BS EN/EN55011, perfectlyfitting all kinds of BF rated “patient contact” medical system equipment. RPS-500 series also offers the enclosed style models( -C/ TF /SF )

Model Encoding

Type Description Note
Blank PCB Type In stock
– C Enclosed casing Type In stock
– TF Enclosed Type with fan on the top In stock
– SF Enclosed Type with fan on the side In stock

SPECIFICATION

MODEL| RPS-500-12❑| RPS-500.15❑| RPS-500-18❑| RPS-500.24 ❑| RI:IS-500.27❑| RPS-500.36❑| RPS-500.48❑
---|---|---|---|---|---|---|---
OUTPUT| DC VOLTAGE| 12V| 15V| 18V| 24V| 27V| 36V| 48V
RATED CURRENT Note.7| Blank| 25CFM| 41.6A| 33.3A| 27.8A| 20.8A| 18.5A| 13.9A| 10.4A
Convection| 26.7A| 21.3A| 17.8A| 13.4A| 11.9A| 8.9A| 6.7A
– c| 25cFm| 41.6A| 33.3A| 27.8A| 20.8A| 18.5A| 13.9A| 10.4A
Convection| 25.8A| 20.7A| 17.2A| 12.9A| 11.5A| 8.6A| 6.5A
-TF/SF| Bullt•In fan| 41.6A| 33.3A| 27.8A| 20.8A| 18.5A| 13.9A| 10.4A
RATED POWER
Note.?| Blank| 25CFM| 499.2W| 499.5W| 500.4W| 499.2W| 499.5W| 500.4W| 499.2W
Convection| 320.4W| 319.5W| 320.4W| 321.6W| 321.3W| 320.4W| 321.6W
-C| 25CFM| 499.2W| 499.5W| 500.4W| 499.2W| 499.5W| 500.4W| 499.2W
Convection| 309.6W| 310.5W| 309.6W| 309.6W| 310.5W| 309.6W| 312W
-TFtSF| Built-In fan| 499.2W| 499.5W| 500.4W| 499.2W| 499.5W| 500.4W| 499.2W
PEAK POWER(3sec.)| 550W
RIPPLE & NOISE (max.) Notel| 200mVp-p| 200mVp-p| 200mVp-p| 200mVp-p| 200mVp-p| 200mVp-p| 200mVp-p
VOLTAGE ADJ. RANGE(main output )| 11.4-12.6V| 14.3-15.8V| 17.1-18.9V| 22.8-25.2V| 25.6 – 28.4V| 34.2 -37.8V| 45.6 -50.4V
VOLTAGE TOLERANCE Note.3| ±3.0%| ±3.0%| ±3.0%| ±2.0%| ±2.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%
SETUP, RISE TIME| 1000ms, 30ms/230VAC 1500ms, 30ms/115VAC at full load
HOLD UP TIME (Typ.)| 10ms1230VAC 10ms/115VAC at full load
INPUT| VOLTAGE RANGE Note.4| 80 – 264VAC 113 – 370VDC
---|---|---
FREQUENCY RANGE| 47 – 63Hz
POWER FACTOR| PF>0.941230VAC PF>0.98/115VAC at full load
EFFICIENCY (Typ.)| 91%| 92%| 93.%| 93%| 94.%| 94%| 94%
AC CURRENT (Typ.)| 5.8A/115VAC 2.9A/230VAC
INRUSH CURRENT (Typ.)| COLD START 40A1115VAC 80A/230VAC
LEAKAGE CURRENT (max.) Note.5| Earth leakage current <2200/264VAC 50Hz , Touch current < 100mA/264VAC
PROTECTION| OVERLOAD| 105 -135% rated output power
Protection type : Hiccup mode, recovers automatically after fault condition is removed
OVER VOLTAGE| 13.2 -15.6V| 16.5 -19.5V 1| 19.8 -23.4V| 26.4 – 31.2V| 29.7 – 35.1V| 39.6 – 46.8V| 52.8 – 62.4V
Protection type : Hiccup mode, recovers automatically after fault condition is removed
OVER TEMPERATURE| Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
FUNCTION| 5V STANDBY| 5Vsb : 5V@0.6A without fan, 1A with fan 25CFM ; Tolerance ±2%, ripple : 120mVp-p(max.)
12V FAN SUPPLY| 12V@0.5A for driving fan ;
Tolerance -15% -+10% at main output 20% rated current (25CFM)
FAN CONTROL| Fan on by 20% load min. (For RPS-500-xxTF/SF)
PS•ON INPUT SIGNAL| Power ON: PS-ON =’Hi’ or ” > 2 – 511′ ; Power OFF: PS-ON = ‘Low’ or’ < 0 – 0.5V”
POWER GOOD I POWER FAIL| 500ms>PG>10ms ; The TTL signal goes high with 10ms to 500ms delay after power set up ; The TTL signal goes low at least 1 ms before Vo below 90% of rated value
UNROOF| WORKING TEMP.| -30 —+70°C (Refer to “berating Curve”)
---|---|---
WORKING HUMIDITY| 20 — 90% RH non-condensing
STORAGE TEMP.| .40 – +85°C
TEMP. COEFFICIENT| ±0.03%/t (0 — 50°C)
VIBRATION| 10 -500Hz. 2G 10min./1 cycle. 60min. each along X. Y. Z axes
OPERATING ALTITUDE Note..| 4000 meters
SAFETY & EMC
(Note 8)| SAFETY STANDARDS| IEC60601-1, TUV BS EN/EN60601-1,
UL ANSI / AAMI ES60601-1 (3.1 version),EAC TP TC 020. CANICSA-C22.2 No. 60601-1:14 – Edition 3 approved; Design refer to BS EN/EN60335-1 (By request)
---|---|---
ISOLATION LEVEL| Primary-Secondary: 2xMOPP, Primary-Earth:1xMOPP, Secondary- Earth:1xMOPP
WITHSTAND VOLTAGE| l/P-O/P:4KVAC I/P-FG:2KVAC 0/P-FG:1.5KVAC
ISOLATION RESISTANCE| 1113-0/P, I/P-FG:100M Ohms ! 500VDC / 25°C/70% RH
EMC EMISSION| Parameter| Standard| Test Level! Note
Conducted emission| BS EN/EN55011 (CISPR11)| Class I : Class B , Class H: Class A
Radiated emission| BS EN/EN55011 (CISPR11)| Class A
Harmonic current| BS EN/EN61000-3-2| Class A
Voltage flicker| BS EN/EN61000-3-3|
EMC IMMUNITY| BS EN/EN55035 , BS EN!EN60601-1-2, BS EN!EN61204-3
Parameter| Standard| Test Level! Note
ESD| BS EN/EN61000-4-2| Level 4, 15KV air ; Level 4, 8KV contact
RF field susceptibility| BS EN/EN61000-4-3| Level 3, 10V1m( 80MHz-2.76Hz ) Table 9, 9-2841m( 385MHz-5.78GHz )
EFT bursts| BS EN/EN61000-4-4| Level 3, 2KV
Surge susceptibility| BS EN/EN61000-4-5| Level 4, 4KV/Line-FG ; 2KV/Line-Line
Conducted susceptibility| BS EN/EN61000-4-6| Level 3,10V
Magnetic field immunity| BS EN/EN61000-4-8| Level 4, 30A/m
Voltage dip, interruption| BS EN/EN61000-4-11| 100% dip 1 periods, 30% dip 25 periods, 100% interruptions 250 periods
OTHERS| MTBF| 1132.3K hrs min. Telcordia SR-332 (Bellcore) ;144.2K hrs min. MIL-HDBK-217F (25°C)
---|---|---
DIMENSION| Type| RPS-500| RPS-500-C| RPS-500-TF| RPS-500-SF
LmAPH| 127×76.2x41mm| 130x86x43mm| 130x86x66.5mm| 160x86x43mm
5″x3″x1.61″inch| 5.11″x3.394×1.69″incl•| 5.11″x3.39″x2.62″incl•| 6.3)(3.391)(1.69inch
PACKING| P.W.| 0.46Kg| 0.54Kg| 0.58Kg| 0.64Kg
QTY| 30pcs| 24pcs| 24pcs| 24pcs
G.W.| 14.8Kg| 14Kg| 14.9Kg| 16.4Kg
M’MENT| 0.96CUFT| 0.77CUFT| 0.86CUFT| 0.91CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1of & 474 parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. Touch current was measured from primary input to DC output.
6. The ambient temperature derating of 3.5″C/1000m with fanless models and of 5″C/1000m with fan models for operating attitude higher than 2000m(6500ft).
7. Please refer to ‘Derating curve”.
8. The power apply is considered a component which will be installed into a final equipment. All EMC tests are executed by mounting the unit on a 360mm”360mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com).
※ Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.conVserviceDisclaimerzspx

Block Diagram

PFC fosc : 90KHz
PWM fosc : 100KHz

Output Derating vs Input Voltage

Derating Curve

Order No. RPS-500 RPS-500-C RPS-500-TF RPS-500-SF
Products
Convection 320W 310W
Force Air 500W 500W 500W 500W

Mechanical Specification

RPS-500 (PCB Type)

RPS-500-C (Enclosed type)
Case No. 247C-T 269A-D Unit:mm

RPS-500-TF (Enclosed type with fan on the top)
Case No. 269A-D 247D-T Unit:mm

RPS-500-SF (Enclosed type with fan on the side)
Case No. 248B Unit:mm

※ Mounting Instruction for -C -TF SF Type

Hole No.| Recommended Screw Size| MAX. Penetration Depth L| Recommended mounting torque
---|---|---|---
1| M3| 3mm| 4~ 6 Kgf-cm
2| M3| 4mm| 4~ 6 Kgf-cm

※ CONNECTION
AC Input Connector (CN1) : JST B3P-VH or equivalent

Pin No. Assignment Mating Housing Terminal
1 AC/L JST VHR
or equivalent JST SVH-21T-P1.1

or equivalent
2| No Pin
3| AC/N

DC Output Connector (CN2,CN3)

Pin No. Assignment Output Terminals
CN2 -V M3.5 Pan HD screw in 2 positions

Torque to 8 lbs-in(90cNm)max.
CN3| +V

HS1,HS2,HS3,HS4 can not be shorted

Function Connector(CN11): TKP DH2I-2X2 or equivalent

Pin No. Assignment Mating Housing Terminal
1 -S TKP DH2
or equivalent TKP

or equivalent
2| +S
3| DC COM
4| PG

Function Connector(CN95): TKP DH2L-2X2 or equivalent

Pin No. Assignment Mating Housing Terminal
1 5Vsb TKP DH2
or equivalent TKP

or equivalent
2,4| DC COM
3| PS-ON

FAN Connector(CN12) : TKP 8812-2 or equivalent (Except for RPS-500-TF/SF)

Pin No. Assignment Mating Housing Terminal
1 DC COM TKP 2502
or equivalent TKP 8811

or equivalent
2| +12V

※ Note:

  1. The enclosed type (-C/TF/SF type) models are not suitable for configuration within a Class Ⅱ (without FG) system, but suggested within a Class Ⅰ (with FG) system.
  2. Mounting Instruction for enclosed type.

Installation Manual

Please refer to : http://www.meanwell.com/manual.html

File Name:RPS-500-SPEC 2022-09-20

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