VOLLRATH CT4-208DUAL Dual Conveyor Toasters User Manual

Operator’s Manual

**Dual Conveyor Toasters, Up To 1,100 Slices (Combined) Per Hour***

CT4-208DUAL Dual Conveyor Toasters

Thank you for purchasing this Vollrath® unit. Before use, read and familiarize yourself with the following operating and safety instructions and save them for future reference. Also save the original box and packaging for shipping if repairs are needed.

SAFETY PRECAUTIONS

To ensure safe operation, carefully read and understand the following statements. This manual contains safety precautions which are explained below.

WARNING
Warning indicates the presence of a hazard that will or can cause severe personal injury or death.
CAUTION
Caution indicates the presence of a hazard that will or can cause minor or major personal injury if the caution is ignored.

NOTICE: Notice is used to note information that is important but not hazard-related.

To reduce risk of injury or damage to the equipment

• Only plug into grounded electrical outlets matching the voltage on the rating plate.
• Use this unit in a flat, level position.
• Unplug unit and let it cool before cleaning or moving. Unit remains hot after it is turned off.
• Do not touch during operation.
• Unplug when not in use.
• Keep unit and power cord away from open flames, electric burners or excessive heat.
• Do not operate unattended.
• Closely supervise unit when operating in public areas and/or around children.
• Do not operate if unit has been damaged or is malfunctioning in any way.
• Only toast bread products.

FUNCTION AND PURPOSE

This unit is intended for use in mid-size commercial kitchens to toast bread products and provides an option to toast different types at the same time. The unit is not  intended for high-volume toasting operations or household, industrial, or laboratory use.

• Slices per hour is based on maximum conveyor speed, which determines toasting time and affects color and texture of the toast.
  Results may vary based on bread type and color/texture preference.

CLEARANCE AND ENVIRONMENT

Do not place on surfaces/pieces of furniture or near walls or partitions unless they are made of or clad with non-combustible, heat-insulating material. Toasters must not be used near or below curtains and other combustible materials.
Do not place the toaster adjacent to a heat-producing appliance.

SET UP

1. Place the toaster on a hard, flat, stable surface.
2. Turn the toaster on its side with the bottom facing you.
3. Install the collection pan by placing the back edge on the lip at the back of the toaster. Line up the holes in the pan with the screw and tighten the screw to secure.

FEATURES

A Collection Pan
B Power Knob
Ι Full Power – maximum heat
Off
**** Standby – reduces electrical consumption by 75%.
C Bottom Heat Control Knob
D Top Heat Control Knob
E Conveyor Speed Control Knob
F Conveyor
G Crumb Tray
H Adjustable Heat Shield
I Reset Button (Reference only. Access is via the front of the toasters. See page 3.)

BEFORE FIRST USE

1. Clean the toaster. See “Daily Cleaning” on page 3.

OPERATION

| CAUTION
---|---
Burn Hazard
Do not touch the unit while it is heating or operating. Hot surfaces can burn skin.

NOTICE: Crumb trays must be installed in the toaster prior to operation. Failure to install the crumb trays will cause the toaster to overheat.
NOTICE: Do not toast buttered or coated bread products such as pastries. This will damage the equipment.

Adjust the Heat Shield
Excess space above the product will create heat loss and may reduce performance.

1. Unplug the unit; when it is cool to the touch, use a screwdriver to loosen the screw on the heat shield.
2. Pull the shield up or down to adjust the opening so the tallest products can pass through. Re-tighten the screw.

Preheat
Preheat one or both chambers. Knobs on the left control the top chamber; knobs on the right control the bottom chamber.

1. Plug the toaster into a grounded electrical outlet that matches the rating on the name plate found on the side of the toaster.
   NOTICE: Using voltage other than the nameplate-rated voltage or modifying the power cord will or can damage the unit and will void the warranty.

2. Rotate the power knob to the full power position (I).

3. Set the conveyor speed control knob to 7.

4. Rotate the top and bottom heat control knobs to high.

5. Wait 5 minutes for the toaster to preheat.

Test

1. Adjust the settings for the product to be toasted.
   Tips
   ** Bread Product| Suggestions**
   ---|---
   Bagels, wheat or rye bread or products with high moisture content| Use se a slower conveyor speed
   Buttered or coated, such as pastries| Not recommended
   Frozen| Must be thawed before toasting
2.  Test the settings by placing samples of items to be toasted onto the feed ramp; place bagels or buns cut side up.
   For One-Sided Toasting
   TOP — Set heat control to the desired setting.
   BOTTOM — Set heat control to the OFF position.
   NOTICE: Toast only bread products.

Toast the Bread

1. Adjust the top and bottom heat control settings and conveyor as needed for even toasting. Wait five minutes for the toaster to reach the desired temperature before placing  bread on the conveyor.
2. For best performance do not overload the toaster. Wait a few seconds before loading a second row of items.

If an Item Becomes Stuck

1. Rotate power knob to OFF (O) and unplug the unit.
2. Unplug and let unit cool completely, then use tongs to remove the item. Take care to not bump the heating elements above and below the conveyor.

CLEANING

Electrical Shock Hazard
Do not spray water or cleaning products. Liquid could contact the electrical components and cause a short circuit or an electrical shock.
| CAUTION
---|---
Burn Hazard
Allow equipment to cool before moving or cleaning.

NOTICE: Do not use abrasive materials, scratching cleansers, or scouring pads to clean the exterior of the unit. These can damage the finish.

NOTICE: Heating elements do not need to be cleaned. Crumbs and food debris will burn off. Over time, the heating elements may develop a chalky appearance; this will
not impact performance.

Daily Cleaning

1. Before turning the unit off — with the conveyor rotating, watch for food debris.
2. When the food debris reaches the front of the conveyor, rotate the power knob to OFF position.
3. Wait for the fan to stop running. Unplug the equipment.
4. Let the equipment cool completely.
5. When the equipment is cool, use a brush or scrub pad to remove the food debris.
6. To clean the exterior, use a soft cloth dipped in hot soapy water to wipe the exterior and fan air intake under the equipment. If needed, wipe the fan intake area with degreaser to prevent long term build up.
7. Empty and clean the crumb tray(s).

PREVENTATIVE MAINTENANCE
Contact an authorized service agent for a professional cleaning of the components.

TROUBLESHOOTING

2.Reset the breaker.
3.If the breaker was not tripped, inspect the toasting chamber for broken heater tubes.
For broken tubes, contact Vollrath` Technical Services.
The reset may be tripped.| Look under the toaster to see if an object is preventing the fan blades from turning.
1.Rotate the heat control knobs to the OFF position.
2.Rotate the power knob to OFF (0).
3.Unplug the toaster.
4.Wait 30 minutes for the toaster to cool.
5.Remove the object.
6.Plug in the toaster.
7.Rotate the power knob to ON (I).
8.Press the reset button. You should hear and feel the button reset. The toaster should start to operate.
9.If the problem persists call Vollrath Technical Services.
Toaster does not heat and the conveyor belt does not move.| The reset may be tripped.| Inspect the fan blades to see if they are dirty.
1.Rotate the heat control knobs to the OFF position.
2.Rotate the power knob to OFF (0).
3.Unplug the toaster.
4.Wait 30 minutes for the toaster to cool.
5.Clean the fan blades.
6.Plug in the toaster.
7.Rotate the power knob to ON (I).
8.Press the reset button.
9.If the problem persists call Vollrath® Technical Services.
Toaster heats and the conveyor belt does not move.| There may be a problem with the motor/speed control or drive chain.| Contact Vollrath Technical Services.
Top or bottom heater tubes do not heat.| One or more heater tubes may have burned out.| Contact Vollrath Technical Services.
Heat control switch may be broken.
Toaster repeatedly overheats.| The crumb tray may not be installed.| Verify the crumb tray is installed.
The fan may be dirty.| the fan blades are clean. See instruction above for inspecting and cleaning the fan blades.
There may be a problem with the fan.| Run the toaster for 10 minutes. If the fan does not run, contact Vollrath Technical Services.
The fan is not running.| There may be a problem with the fan or the fan switch.| Run the toaster for 10 minutes. If the fan does not run, contact Vollrath Technical Services.
The toaster is turned off and the fan is running.| Normal operation. The fan turns on  as needed to cool the toaster.| —

SERVICE AND REPAIR
When under warranty, repair is available for this product. To begin the process:

1. Contact Vollrath Technical Services at 1-800-309-2250. Please be ready with the item number, model number and serial number.
   You can find this information on the nameplate located on the side or back of the equipment. Also please provide a proof of purchase indicating the date the equipment was purchased.

2. A technical services representative will help you troubleshoot the problem over the phone.

3. If the representative determines the issue requires professional service, he or she will help you locate an authorized service center.

4. Contact the authorized service center to make arrangements for the repair. Vollrath will cover the cost to repair and/or replace defective parts within the equipment warranty period.

WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.
The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be covered under warranty.
The warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.
Warrantied Parts: The warranty period is 2 years parts, 1 year labor.
Heater Tubes: The warranty period is 1 year, including labor. Heater tube glass damage is not covered by this warranty.
For complete warranty information, product registration and new product announcements, visit vollrathfoodservice.com.

The Vollrath Company, L.L.C. Headquarters
1236 North 18th Street
Sheboygan, Wisconsin
53081-3201 USA
Main Tel: 800-624-2051 or 920-457-4851
Main Fax: 800-752-5620 or 920-459-6573
Canada Customer Service: 800-695-8560
Tech Services: [email protected]
vollrathfoodservice.com| Pujadas
Ctra. de Castanyet,
132 P.O. Box 121
17430 Santa Coloma de Farners
(Girona) – Spain
Tel. +34 972 84 32 01
[email protected]| Vollrath of China
Vollrath Shanghai Trading Limited
Room 201, Building A
Xin Yi Plaza
1618 Yi Shan Road
Shanghai, 201103
China, P.R.C.
Tel: +86-21-5058-9580| Vollrath de Mexico S. de R.L. de C.V.
Periferico Sur No. 7980 Edificio 4-E
Col. Santa Maria Tequepexpan
45600 Tlaquepaque, Jalisco | Mexico
Tel: (52) 333-133-6767
Tel: (52) 333-133-6769
Fax: (52) 333-133-6768
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©2022 The Vollrath Company L.L.C.
Part No. 351039-1 en
Operator’s Manual Model JT4
8/5/2022

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