CNC4PC C94 Multifunction CNC Board User Manual

CNC4PC C94 Multifunction CNC Board

USER’S MANUAL VER.1
C94- MULTIFUNCTION CNC BOARD Rev. 2

FEATURES

• Can ship the UC300ETH Motion Controller installed when purchased as a bundle
• Emulates 5 Parallel Ports.
• 3 Expansion Ports for connecting additional breakout or relay boards.
• Two Analog Inputs and Two Outputs.
• Built-in PWM-Based Speed Control and Two Built-in Electromechanical Relays with NO and NC positions for spindle control.
• The system monitors:
  • E-Stop
  • Safety Charge Pump.
• Electromechanical Relay with NO and NC positions for general purpose or tied to the Enable Signal (Port_2 16 or 17, jumper-selectable).
• Microcontroller based Safety Charge Pump (SCHP).
• Optoisolated inputs working at 5-24VDC.
• Uses a single +10 to +30VDC to power the system. It generates the isolated voltage for the spindle control circuit and +5vdc for circuits using TTL logic.
• Status LEDs on all Input and Output connections.
• DIN Rail mountable.
• Open Collector Outputs pins 1, 14, 16, 17 on port 2.
• Screw-On connections for all terminals.
• Status LEDs for enable.
• Driver Fault Detection *New

I/O SPECIFICATIONS

Inputs and Outputs are jumper selected to be TTL or Open collector.

PINS| PORT1| PORT2| PORT3| PORT4| PORT5| TOTAL
---|---|---|---|---|---|---
INPUT| 5| 13| 13| 5| 13| 49
OUTPUT| 12| 4| 4| 12| 4| 36
TOTAL| 17| 17| 17| 17| 17| 93
OPTOISOLATED DIGITAL INPUT TTL SPECIFICATIONS

On-state voltage range| 5 to 24VDC
Maximum off-state voltage| 0.8V
Typical signal delay| 2.8uS
DIGITAL OUTPUT TTL SPECIFICATIONS

Maximum output voltage| 5VDC
Maximum output current| 50mA
Maximum off-state voltage| 0.44 V
Maximum supported frequency| 400KHz
Typical signal delay| 10nS
Time of transition to high impedance state| 12 s*
OPEN COLLECTOR OUTPUT SPECIFICATIONS

Maximum output voltage| 60VDC
Maximum output current| 2A
Typical signal delay| 0.5 µS
ENCODER INPUT

On-state voltage| 5 VDC
Maximum off-state voltage| 0.8V
Typical signal delay| 2.8uS
Rise / Fall Time (Typ)| 50ns – 12ns

BOARD DESCRIPTION

POWER TERMINALS AND CONFIGURATION

Power terminal
Regulated +10VDC or +30VDC at 2 Amps is required to power this board. Additional amperage must be supplied if sourcing current on the open collector outputs or using the Expansion IDC26 ports to power breakout or relay boards.

WARNING
Check the polarity and voltage of the external power source and connect the 10VDC to 30VDC and GND. Overvoltage or reverse-polarity power applied to these terminals can cause damage to the board, and/or the power source

Source Output 5VDC
The board can supply regulated voltage to power external devices or circuits.

Source Output 10-30VDC
10-30VDC can be sourced to sensors or other cards requiring it.

DRIVER FAULT DETECTION In order to start the driver monitoring function, it is necessary to connect the driver Alarm to ERR terminal.

WIRING DRIVER FAULT DETECTION WIRING DRIVER FAULT DETECTION

LPT 3 and LPT 5

Equivalent P.P. Pin| UC300 Function
P_1| OUTPUT
P_2| INPUT
P_3| INPUT
P_4| INPUT
P_5| INPUT
P_6| INPUT
P_7| INPUT
P_8| INPUT
P_9| INPUT
P_10| INPUT
P_11| INPUT
P_12| INPUT
P_13| INPUT
P_14| OUTPUT
P_15| INPUT
P_16| OUTPUT
P_17| OUTPUT
P_18| ENABLE

NOTE:
Output pin 18 can be used to enable expansion boards

LPT_4 OUTPUT EXPANSION PORT

LPT 4

Equivalent P.P. Pin| UC300 Function
P4_1| OUTPUT
P4_2| OUTPUT
P4_3| OUTPUT
P4_4| OUTPUT
P4_5| OUTPUT
P4_6| OUTPUT
P4_7| OUTPUT
P4_8| OUTPUT
P4_9| OUTPUT
P4_10| INPUT
P4_11| INPUT
P4_12| INPUT
P4_13| INPUT
P4_14| OUTPUT
P4_15| INPUT
P4_16| OUTPUT
P4_17| OUTPUT
P4_18| GND

**ANALOG I/O PORT PINOUT

**

The analog port contains 2 analog inputs and 2 analog outputs. This port also contains a 5Volts power output.

NOTE:
The analog signals are 0-3vdc and the discrete signals are also 0 or 3.3VDC. Keep in mind these signals are unbuffered and go directly to the pins of the uC. So be very careful by using them, make sure you do not exceed the rated voltage or allow a voltage differential to get to the pin.

E-STOP TERMINAL (24V)

Connect an E-STOP push button as is shown in the below images.

Pin 10 port 1 is used for E-Stop. Since this board controls the enable line, and the enable line is the one responsible for notifying the controller of the e-stop condition, the user does not have a direct access to the pin itself, just to the e-stop terminal on the board. The E-Stop terminal is tied to the enable line and will trigger the e-stop. A fault or E-Stop triggers a low for 5 seconds to notify the controller of the fault condition, then resets to high again

CONFIGURATION JUMPERS

Selecting the SCHP operation mode
The Safety Charge Pump can be activated or deactivated depending on the jumper position. If the SCHP is enabled, the board will require the SCHP coming from the controller to be present in order to get activated (green LED).

Configuration jumper mode US or INT For the Variable speed control go to
http://cnc4pc.com/Tech_Docs/VARIABLE_SPEED_CONTROL.pdf

For Configure the control software go to
http://cnc4pc.com/Tech_Docs/CONFIGURATION_OF_CONTROL_SOFWARE.pdf

For Replacing Potentiometer go to
http://cnc4pc.com/Tech_Docs/Replacing%20a%20Potentiometer.pdf

Relay 3 Operation can be assigned to pins 16 or 17 on port 2.
If assigning the relay to pin 17 on port 2 and using the Safety Charge Pump, then the relay will activate with the board activates. This can be very useful as it can be used to activate the main contactor for the system or relays that activate devices.

**GENERAL PURPOSE OUTPUT TERMINALS

**

Open Collector Outputs Sample Wiring

**LEDs

**

WIRING SAMPLE FOR INPUT PORT_1 AND PORT_2

AXES WIRING SAMPLE

WIRING SAMPLE VFD

DIMENSIONS

All dimensions are in Millimeters
Disclaimer:
Use caution. CNC machines can be dangerous machines. Neither DUNCAN USA, LLC nor Arturo Duncan is liable for any accidents resulting from the improper use of these devices. This product is not a fail-safe device and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage, bodily injury or loss of life.

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