westermo MCW-211-F1G-T1G Industrial Ethernet Media Converter User Guide

westermo MCW-211-F1G-T1G Industrial Ethernet Media Converter User Guide

General information

Legal information

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy and reliability or contents of this document. Westermo reserves the right to revise this document or withdraw it at any time without prior notice.

Under no circumstances shall Westermo be responsible for any loss of data or income or any special, incidental, and consequential or indirect damages howsoever caused.

More information about Westermo can be found at www.westermo.com

About This Guide

This guide is intended for installation engineers and users of the Westermo products.

It includes information on safety and regulations, a product description, installation instructions and technical specifications.

Safety and Regulations

Warning signs are provided to prevent personal injuries and/or damages to the product.

The following levels are used:

Level of warning| Description| Consequence personal injury| Consequence material damage
---|---|---|---

WARNING| Indicates a potentially hazardous situation| Possible death or major injury| Major damage to the product

CAUTION| Indicates a potentially hazardous situation| Minor or moderate injury| Moderate damage to the product

NOTICE| Provides information in order to avoid misuse of the product, confusion or misunderstanding| No personal injury| Minor damage to the product

NOTE| Used for highlighting general, but important information| No personal injury| Minor damage to the product

Before installation:

Read this manual completely and gather all information on the product. Make sure that you understand it fully. Check that your application does not exceed the safe operating specifications for this product.

SAFETY DURING INSTALLATION

The product must be installed and operated by qualified service personnel and installed into an apparatus cabinet or similar, where access is restricted to service personnel only.

During installation, ensure a protective earthing conductor is first connected to the protective earthing terminal (only valid for metallic housings). Westermo recommends a crosssectional area of at least 4 mm2.

If the product does not have a protective earthing terminal, then the DIN-rail must be connected to protective earth. Upon removal of the product, ensure that the protective earthing conductor, or the connection to earth via the DIN-rail, is disconnected last.

HAZARDOUS VOLTAGE
Do not open an energized product. Hazardous voltage may occur when connected to a power supply.

PROTECTIVE FUSE
The power supply wiring must be sufficiently fused. It must be possible to disconnect manually from the power supply. Ensure compliance to national installation regulations.

Replacing the internal fuse must only be performed by Westermo qualified personell.

REDUCE THE RISK OF FIRE
To reduce the risk of fire, use only telecommunication line cords with a cable diameter of AWG 26 or larger. Regarding power cable dimensions, see Interface Specifications.

CLASS 1 LASER PRODUCT

Do not look directly info a fibre optical port or any connected fibre, although the product is designed to meed the Class 1 Laser regulations and complies with 21 CFR 1040.10 and 1040.11.

FIBRE OPTIC HANDLING

Fibre optic equipment need special treatment. It is very sensitive to dust and dirt. If the fibre is disconnected from the product, the protective plugs on the transmitter/receiver must be connected.
The protective plugs must be kept on during transportation. The fibre optics cables must be handled the same way.

CORROSIVE GASES

If the product is placed in a corrosive environment, it is important that all unused connector sockets are protected with a suitable plug, in order to avoid corrosion attacks on the gold plated connector pins.

ELECTROSTATIC DISCHARGE (ESD)

Prevent electrostatic discharge damages to internal electronic parts by discharging your body to a grounding point (e.g. use a wrist strap).

Care recommendations

Follow the care recommendations below to maintain full operation of product and to fulfil the warranty obligations:

• Do not drop, knock or shake the product. Rough handling above the specification may cause damage to internal circuit boards.
• Use a dry or slightly water-damp cloth to clean the product. Do not use harsh chemicals, cleaning solvents or strong detergents.
• Do not paint the product. Paint can clog the product and prevent proper operation.

If the product is used in a manner not according to specification, the protection provided by the equipment may be impaired.
If the product is not working properly, contact the place of purchase, nearest Westermo distributor office or Westermo technical support.

Cleaning of the optical connectors

In the event of contamination, the optical connectors should be cleaned by the use of forced nitrogen and some kind of cleaning stick.

Recommended cleaning fluids:

• Methyl-, ethyl-, isopropyl- or isobutyl-alcohol
• Hexane
• Naphtha

Product disposal

This symbol means that the product shall not be treated as unsorted municipal waste when disposing of it. It needs to be handed over to an applicable collection point for recycling electrical and electronic equipment.

By ensuring the product is disposed of correctly, you will help to reduce hazardous substances and prevent potential negative consequences to both environment and human health, which could be caused by inappropriate disposal.

Simplified EU declaration of conformity

Hereby, Westermo declares that the equipment is in compliance with applicable EU directives. The full EU declaration of conformity and other detailed information are available at the respective product page at www.westermo.com. .

Agency approvals and standards compliance

Emission and immproducty of the signalling and telecommunications apparatus
EN 61000-6-1, Immproducty residential environments
EN 61000-6-2, Immproducty industrial environments
EN 61000-6-4, Emission industrial environments
Safety| UL 60950-1, IT equipment
Environmental| NEMA TS 2, Traffic Controller Assemblies with NTCIP Requirements

Corrosive environment:

This product has been successfully tested in a corrosion test according to IEC 60068-2-60, method 4. This means that the product meets the requirements to be placed in an environment classified as ISA-S71.04 class G4.

CORROSIVE GASES

If the product is placed in a corrosive environment, it is important that all unused connector sockets are protected with a suitable plug, in order to avoid corrosion attacks on the gold plated connector pins.

Type tests and environmental conditions

Environmental phenomena| Basic standard| Description| Test levels
---|---|---|---
ESD| EN 61000-4-2| Enclosure| Contact: ±6 kVAir: ±8 kV
Fast transients| EN 61000-4-4| Power port| ±2 kV
Signal ports| ±2 kV
Surge| EN 61000-4-5| Power port| Line to earth: ±2 kV Line to line: ±1 kV
Signal ports| Line to earth: ±2 kV Line to line: ±1 kV
Power frequency magnetic field| EN 61000-4-8| Enclosure| 300 A/m; 0, 16.7, 50 Hz
Pulsed magnetic field| EN 61000-4-9| Enclosure| 300 A/m
Radiated RF immproducty| EN 61000-4-3| Enclosure| 20 V/m @ (80 – 2700) MHz10 V/m @ (2700 – 6000) MHz1 kHz sine, 80% AM
Conducted RF immproducty| EN 61000-4-6| Power port| 10 V, 80% AM, 1 kHz; (0.15 – 80) MHz
Signal ports| 10 V, 80% AM, 1 kHz; (0.15 – 80) MHz
Radiated RF emission| CISPR 16-2-3| Enclosure| Class B (30 – 6000 MHz)
ANSI C63,4 (FCC Part 15)| Class B (30 – 6500 MHz)
Conducted RF emission| CISPR 16-2-1| Power port| Class B
Signal ports| Class B
Dielectric strength| UL 60950-1| Power interface to all other| 1.5kV AC @ 60s duration
TX signal interface to all other| 1.5kV AC @ 60s duration
TX shield interface to all other| 1.5kV AC @ 60s duration
Environmental
Temperatures| EN 60068-2-1EN 60068-2-2| Operating| –40 to +74 °C (–40 to +165 °F)
Storage and transport| –50 to +85 °C (–58 to +185 °F)
Relative humidity| EN 60068-2-30| Operating| 5 to 95 % (non-condensing)
Storage and transport| 5 to 95 %(condensation allowed outside packaging)
Altitude| | Operating| 2 000 m/70 kPa
Service life| | Operating| 10 year
Reliability prediction (MTBF)| MIL-HDBK- 217F-N2| Operating| 1.426.000 hours
Vibration| IEC 60068-2-6(sine)| Operating| 5 – 9 Hz ±6 mm9 – 500 Hz ±2 g
Shock| IEC 60068-2-27| Operating| 15 g, 11 ms
Mechanical
Enclosure| UL94| Plastic| Flammability Class V-0
Dimension W x H x D| | | 34 x 123 x 121 mm
Weight| | | 0.2 kg
Mounting| | DIN-rail|
Degree of protection| EN 60529| Enclosure| IP21
Cooling| | | Convection

Description

The MCW-211-F1G-T1G is an unmanaged media converter with one SFP fibre port supporting 100 Mbit/s or Gbit Ethernet and one copper port supporting 10/100 Mbit/s or Gbit Ethernet. It is designed for easy use in heavy duty industrial, maritime and rail trackside applications. The product supports 802.1Q long packets which allow all standard industrial Ethernet protocols to be used.

The Westermo range of 100 Mbit or Gbit Small Form-factor Pluggable (SFP) transceivers are available as multimode, singlemode or Bi-Di transceivers with distance up to 120 km.

The MCW-211-F1G-T1G is designed for use in industrial applications with dual 9.6 to 57.6 VDC power input. The unique “tri-galvanic” isolation provides isolation between the ports and the power supply, and avoids ground loop currents. The IP21 rating ensures that the product can be installed in locations where condensed water may occur.

Only industrial grade components are used which gives the MCW-211-F1G-T1G an MTBF of 1.426.000 hours and ensures a long service life. A wide operating temperature range of -40 to +74°C (-40 to +165°F) can be achieved with no moving parts.

The MCW-211-F1G-T1G has been tested both by Westermo and external test houses to meet EMC, isolation, vibration and shock standards, all to the highest levels suitable for heavy industrial, trackside and maritime environments.

Interface specifications

Power

Operating voltage| Rated: 12 to 48 VDCOperating: 9.6 to 57.6 VDC
Rated current| 12 – 48 VDC; 140 – 39 mA
Rated frequency| DC
Inrush current, I2t| 22.7·10-3 A2s @ 48 VDC
Startup current*| 2 x Rated current
Polarity| Reverse polarity protected
Redundant power input| Yes
Isolation to| All other
Connection| Detachable screw terminal
Connector size| 0.2 – 2.5 mm2 (AWG 24 – 12)
Shielded cable| Not required

***** External supply current capability for proper start-up

Ethernet TX

Electrical specification| IEEE std 802.3. 2005 Edition
Data rate| 10 Mbit/s, 100 Mbit/s, 1000 Mbit/s manual or auto
Duplex| Full or half, manual or auto
Circuit type| TNV-1
Transmission range| Up to 150 m with CAT5e cable or better*
Isolation to| All other
Connection| RJ-45, auto MDI/MDI-X
Shielded cable| Not required, except when installed in Railway applications as signalling and telecommunications apparatus and located close to rails.**
Conductive housing| Yes
Number of ports| 1

* Refer to Safety section.
** To minimise the risk of interference, a shielded cable is recommended when the cable is located inside 3 m boundary or the cable is longer than 30 m and inside 10 m boundary to the rails and connected to this port.

Ethernet SFP pluggable connections

Electrical specification| IEEE std 802.3. 2005 Edition
Data rate| 100 Mbit/s or 1000 Mbit/s transceivers supported
Duplex| Full or Auto, depending on transceiver
Transmission range| Depending on tranceiver
Connection| SFP slot holding fibre transceiver or copper transceiver
Number of ports| 1

Connections

Available models:
MCW-211-F1G-T1G 10/100/1000Base-T/TX: 1 port, 100/1000Base-FX: 1 port

Power

The MCW-211-F1G-T1G supports redundant power connection. The positive inputs are +DC1 and +DC2, the negative inputs for both supplies are COM. The power is drawn from the input with the highest voltage.

TX
Ethernet TX connection (RJ-45 connector), automatic MDI/MDI-X crossover.

CAT 5 cable is recommended.
Unshielded (UTP) or shielded (STP) connector might be used.

F1G, 1 SFP slot

The F1G interface has one SFP slot supporting Ethernet 100/1000 BaseFX/X. Each slot can hold one SFP transceiver for copper or fibre cable. For supported transceivers see SFP transceivers user guide (art no. 6100-0000) available at www.westermo.com.

Installation

Mounting/Removal

HAZARDOUS VOLTAGE

Do not open an energized product. Hazardous voltage may occur when connected to a power supply.

ELECTROSTATIC DISCHARGE (ESD)

Prevent electrostatic discharge damages to internal electronic parts by discharging your body to a grounding point (e.g. use a wrist strap).

Cooling

This product uses convection cooling.
To avoid obstructing the airflow around the product, use the following spacing rules.
Minimum spacing 25 mm (1.0 inch) above / below and 10 mm (0.4 inches) left / right the product.
Spacing is recommended for the use of product in full operating temperature range and service life.

Mounting

This product should be mounted on 35 mm DIN-rail, which is horizontally mounted on a wall or cabinet backplate. Snap on mounting, see figure.

***** Spacing (left/right) recommended for full operating temperature range

Removal Press down the black support at the back of the product, see figure.

DIP switch settings

DIP-switches are accessible under the lid on top of the product. DIP-switches are used to configure the product.

HAZARDOUS VOLTAGE

Do not open an energized product. Hazardous voltage may occur when connected to a power supply.

ELECTROSTATIC DISCHARGE (ESD)

Prevent electrostatic discharge damages to internal electronic parts by discharging your body to a grounding point (e.g. use a wrist strap).

NOTE
When configuring via DIP-switches, the settings of the DIP-switches configure the product only after a reboot (power off/on).

Observe this when the DIP-switches are configured:

• Speed and duplex settings are only valid when auto-negotiation is disabled.
• Speed and duplex switch settings are ignored for the FX port.
  

Port settings

Port 1 settings

Auto-negotiation enabled 10/100/1000 Mbit/s speed selected
100 Mbit/s speed selected 10 Mbit/s speed selected
Full duplex selected
Half duplex selected

Port 2 settings

1000 Mbit/s speed selected
100 Mbit/s speed selected
Full duplex selected.
Note: Only valid for TX
SFP Half duplex selected.
Note: Only valid for TX SFP

Link Fault Forward

LFF mode enabled
LFF mode disabled

Flow control selected

Flow control selected
No flow control selected

Factory settings

NOTE

• On DIP switch S1, the following DIP switches are NOT USED: 1 to 9
• On DIP switch S2, the following DIP switches are NOT USED: 6, 8 and 9

LED indicators

At power ON, the PWR LED flashes during initialising.

Indicators (LED)
Power (PWR)
Link (LINK) of every port
Speed (SPD) and duplex (DPX) of TX ports

SFP Transceivers

The product supports Westermo labelled transceivers only.
See Westermo’s modular transceivers datasheets 100 Mbit and 1 Gbit for supported SFP transceivers. See Transceiver User Guide “6100-0000” for transceiver handling instructions.

Westermo • Metallverksgatan 6, SE-721 30 Västerås, Sweden
Tel +46 16 42 80 00 Fax +46 16 42 80 01
E-mail: info@westermo.com
www.westermo.com

References

• Westermo ᐅ Robust and Secure Industrial Networking Solutions

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