BS BATTERY BST1000 Lead Acid and Lithium Battery Tester Instruction Manual

LEAD ACID & LITHIUM

BATTERY TESTER

FOR ALL 12V VEHICLES

INSTRUCTION MANUAL

Release 2022-06

| www.bs- battery.com

– BOX CONTENT

DRIVER HERE

1x TESTER WITH CLAMPS SET – 100 cm

1x TESTER CASE               1x USB CABLE – 100 cm

User Manual and Guide to professional battery testing

WARNING

• This manual includes guidelines on the operation of your device and the precautions to follow for your own safety. Ensure it is read carefully before first use and keep it handy for future reference.
• Risk of explosion and fire! A battery being charged can emit explosive gas.
• The battery tester should only be connected to batteries with a rated output voltage of 12V.
• Do not use the battery tester if the cord or terminals are damaged.
• Do not use the battery tester if it has received a severe shock or has been damaged in any way. Do not disassemble the device. Incorrect reassembly may result in a risk of electric shock or fire.

MAIN FEATURES

• For Lead Acid (flooded, AGM flat plate, AGM spirale, GEL, EFB) and Lithium batteries.
• For all 12V vehicle and motorcycle batteries.
• 5 battery tests: cold Cranking Amps, Voltage, Internal Resistance, Health, Starting.
• Vehicle charging and cranking system test.
• Easy to read thanks to the large LCD screen.
• Print function via PC printer.
• Multiple language: english, German,Spanish, French, Dutch, Italian.
• Short circuit and polarity reverse connection protections.

TOOL DESCRIPTION

Up / Down keys: select upwards or downwards via white UP and DOWN keys.
Exit key: exit to previous menu via the EXIT key.
ENTER key: confirm the selection via the ENTER key.
FN key: quick test key.
Mini-USB Socket (on the product side): connect to computer for print via USB cable.

SPECIFICATIONS

• Test range: lead acid: 20~2000 CCA Lithium: 20~1000 CCA.

• Rating system: SAE, CCA, BCI, DIN, EN, IEC, GB, CA/MCA, JIS (battery type No.).
  See Cold Cranking Amps Measure range for more details.

• Operating Temperature: 0 to 50°C.

• Storage Temperature: -20 to 70°C.

• Power: provided via vehicle battery (8-30V DC).

• Wires length: 100cm.

• Dimensions: 126x76x28mm.

• Weight: 200g.

ACCESSORIES INCLUDED

1x Tester case.
1x USB cable to connect the tester to the computer (for printing).
1x User Manual.

COLD CRANKING AMPS MEASURE RANGE

Lithium Ion Battery

Measure Standard

|

Measure Range

---|---
CCA| 20-1000
BCI| 100-2000
CA| 20-1000
MCA| 20-1000
JIS| 26A17-150F51
DIN| 20-700
IEC| 20-700
EN| 20-1000
SAE| 20-1000
GB| 2-120

Regular Flooded,
AGM Gel battery, EFB

Measure Standard

|

Measure Range

---|---
CCA| 20-2000
BCI| 100-2000
CA| 20-2000
MCA| 20-2000
JIS| 26A17–245H52
DIN| 20-1400
IEC| 20-1400
EN| 20-2000
SAE| 20-2000
GB| 2-220

OPERATION AND TEST

Ensure that the area is well ventilated before performing a test.
Make sure that the battery connections are clean. If necessary, clean them using a wire brush. Any presence of oxidation between the tester terminals and the battery connectors or between the battery connectors and the battery terminals reduces the effectiveness of the tester.

If the battery is out of the vehicle:
Connect the negative plug (black) to the negative terminal of the battery.
Connect the positive plug (red) to the positive terminal of the battery.

If the battery is in the vehicle:
As there may be some electricity between the generator and the battery, called floating electricity, if the battery tester is connected directly to the battery, only the floating power will be tested, not the power inside the battery, so the result is inaccurate.
Therefore, before connecting the tester to the battery, it is better to ignite first, turn on the headlights to remove the floating electricity. After that make sure that the ignition and the consumers are switched off.
Connect the negative plug (black) to the negative terminal of the battery.
Connect the positive plug (red) to the positive terminal of the battery.

Once the battery tester is well connected to the battery, the display will light on to indicate tester version and battery voltage.

Voltmeter:
12.40V

Tester will display the following contents after press any key.

• Battery test:

Main Menu

1. Battery Test
2. Cranking Test
3. Charging Test
4. Review Data
5. Print

• Select Battery Type
  After the battery test selected, the battery tester will prompt to select battery type, i.e. Regular Flooded, Lithium Ion, AGM Flat Plate, AGM Spiral, Gel and EFB battery. Press UP/DOWN key to select battery type, then press ENTER key to confirm.

1. Regular Flooded
2. Lithium Ion
3. AGM Flat Plate
4. AGM spiral
5. GEL
6. EFB

|

1. Car
2. Scooter

Battery System Standard and Rating: the battery tester will test each battery according to the selected system and rating.
Use UP/DOWN key to select according to the actual system standard and rating marked on the battery. See in the below picture, the arrow indicated location.

It takes around 3 seconds to display the battery test result.

BATTERY TEST RESULT

Battery test result includes 5 types as following:

Health: 96%                 490CCA
Charge: 98%                   12.64V
Internal R = 6.1mΩ
Rated: 500A

GOOD BATTERY

| Health: 78%                440CCA
Charge: 30%                  12.20V
Internal R = 7.2mΩ
Rated: 500A

GOOD, RECHARGE

3. REPLACE| 4. BAD CELL, REPLACE
Health: 46%                 490CCA
Charge: 80%                  12.68V
Internal R = 18.1mΩ
Rated: 500A

REPLACE

| Health: 0%                     0CCA
Charge: 20%                 10.64V
Internal R = 45.2mΩ
Rated: 500A

BAD CELL REPLACE

5. CHARGE, RETEST|
Health: 39%                 310CCA
Charge: 20%                   12.08V
Internal R = 30.1mΩ
Rated: 500A

CHARGE-RETEST

CRANKING TEST

Cranking test is the Engine ignition test. This test allows to check if the battery can provide enough power to start the engine. It tests the battery instant voltage once start the engine.
If cranking voltage value is lower than 9.6V, the result is considered as abnormal. If the result is higher than 9.6V, the result is considered as Normal.

Tester prompts as following:

Time           780ms
Cranking   Normal
10.13V

CHARGING TEST (ALTERNATOR TEST)

Tester prompts as following:

Loaded
Testing
| Increasing
RPM to 2500r/
min, keep it 5s.
Press ENTER
to continue.| Testing
| Loaded       14.16V
Unloaded   14.39V
Replace        15mV
Charging   Normal
Charging Test

1. Charging Test result: Normal
Charging system shows the generator output normal, no problem detected.

2. Charging Test result: Low
Charging volt of the charging system is low.
Check drive belt of the generator whether slip or running off.
Check the connection between generator and battery is normal or not.
If both of the drive belt and the connection are in good condition, follow the manufacturer’s suggestion to eliminate generator fault.

3. Charging test result: High
Generator output volt is high. Since most of the vehicle generators are using internal regulator, the generator assembly has to be replaced.(Some old style cars are using external regulator, then directly replace the regulator.).
The normal high volt of the voltage regulator is maximum 14.7±0.5V. If charging volt is too high, it will overcharge the battery. Therefore the battery life will be shortened and troubles will be caused.

4. No Volt Output:
No generator volt output is detected. Check the generator connection cable and the belt whether they are normal.

5. Diode Test:
Through the test of charging current ripple, tester will find out whether the diode is normal or not. When ripple volt is too high, it proves at least one diode is damaged. Check and replace the diode.

REVIEW DATA

Choose the function of Review Data and review the history of battery testing result.

Health:96%                           490CCA
Charge:98%                            12.64V
Internal R=6.1mΩ
Rated: 500A

GOOD BATTERY

PRINT DATA

Choose the function of Print and press ENTER.

Before choose the print data function, it is necessary to connect the battery tester to the computer via USB cable.
Once all are available, please install the print program on your computer.

DRIVER HERE

1. Install the USB driver firstly.

2. Then open the Print software.

3. Click OPEN PORT in the Print software and choose the COM NO.

If there are some data history in print software, please kindly clear them.

4. The Printer of computer will print the testing result via PC.

PRODUCT SETUP

The tool allows you to make the following adjustments and settings:

• Language: selects desired language.
• Contrast adjustment: adjusts the contrast of the LCD display.
• Tool information: the tool show the version.
• To enter the system setup menu: from main menu, select the System Setup and press ENTER.

System Setup

Language
Contrast
Tool Information

SMART BATTERY CHARGER          12V – 1/4/6A
& MAINTAINER WITH RECONDITIONING FUNCTION
For Lead Acid

• Safe: connection spark free, reverse polarity, short circuit and internal overheat protection
• Easy to use: connect & forget
• Battery thermal runaway protection
• Ideal for charging during winter season

SMART BATTERY CHARGER          12V – 3A
& MAINTAINER
For Lead Acid & Lithium

• Auto detect Lead Acid or Lithium technology
• Adaptable charging algorithm for Lead Acid & Lithium (LiFePO4)
• Safe: connection spark free, reverse polarity, short circuit and internal overheat protection
• Easy to use: connect & forget
• Multiaxis hook

SMART BATTERY CHARGER          12V – 1.5A
& MAINTAINER WITH RECONDITIONING FUNCTION
For Lead Acid

• Ideal for charging during winter season
• Safe: connection spark free, reverse polarity, short circuit and internal overheat protection
• Easy to use: connect & forget
• Multiaxis hook

SMART BATTERY CHARGER          6V/12V – 1A
& MAINTAINER
For Lead Acid & Lithium

• Auto detect Lead Acid or Lithium technology
• Adaptable charging algorithm for Lead Acid & Lithium (LiFePO4)
• Safe: connection spark free, reverse polarity, short circuit and internal overheat protection
• Easy to use: connect & forget
• 6V & 12V manual switch selection

References

• BS BATTERY – The Power you need

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